IllustrationFUEL SMELL IN CABIN WITH BLOWER SET ON OUTSIDE AIR. THE CAUSE WAS A FUEL LEAK IN THE ENGINE BAY UNDER THE INTAKE MANIFOLD. *TR
2004 Subaru Forester
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 Subaru Forester do not stand out strongly from the model-year median of 131.
About this comparison →How this year compares
Owner complaints by model year
Compare all Forester years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
80–25K
1825–50K
3850–75K
3275–100K
62100–150K
30150K+
188 reports with mileage · 31 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 61 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Suspension. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
13 crash reports4 fire reports7 injury reports
What owners actually said
219 reportsON DAYS WITH SUB-FREEZING TEMPERATURES, AFTER STARTING THE VEHICLE, A STRONG SMELL OF GAS IS PRESENT. UPON INSPECTION OF THE ENGINE COMPARTMENT, THERE IS GASOLINE VISIBLY DRIPPING FROM A FUEL LINE BEHIND THE AC COMPRESSOR. THE GASOLINE LANDS ON THE ENGINE BLOCK AND PRODUCES VISIBLE VAPORS AS IT IS SLOWLY BURNED UP BY THE HEAT. U…
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ON DAYS WITH SUB-FREEZING TEMPERATURES, AFTER STARTING THE VEHICLE, A STRONG SMELL OF GAS IS PRESENT. UPON INSPECTION OF THE ENGINE COMPARTMENT, THERE IS GASOLINE VISIBLY DRIPPING FROM A FUEL LINE BEHIND THE AC COMPRESSOR. THE GASOLINE LANDS ON THE ENGINE BLOCK AND PRODUCES VISIBLE VAPORS AS IT IS SLOWLY BURNED UP BY THE HEAT. UPON DISCUSSING THE PROBLEM WITH A SUBARU REPAIR SHOP, THEY SAID THIS IS QUITE COMMON FOR MY VEHICLE. *TR
I PURCHASED A USED SUBARU FORESTER XT. THE CAR HAD APPROXIMATELY 180,000 MILES AND WAS PURCHASED MID-WINTER IN DENVER, COLORADO. ON EXTREMELY COLD DAYS I NOTICED A RAW FUEL SMELL. IT WAS AN ALARMINGLY STRONG SMELL! I WAS ALL TOO FAMILIAR WITH THIS ISSUE SINCE I HAD ALSO OWNED A 2002 SUBARU WRX WITH APPROXIMATELY 155,000 WHICH …
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I PURCHASED A USED SUBARU FORESTER XT. THE CAR HAD APPROXIMATELY 180,000 MILES AND WAS PURCHASED MID-WINTER IN DENVER, COLORADO. ON EXTREMELY COLD DAYS I NOTICED A RAW FUEL SMELL. IT WAS AN ALARMINGLY STRONG SMELL! I WAS ALL TOO FAMILIAR WITH THIS ISSUE SINCE I HAD ALSO OWNED A 2002 SUBARU WRX WITH APPROXIMATELY 155,000 WHICH INCIDENTALLY WAS COVERED UNDER A RECALL FOR THIS "KNOWN" ISSUE. INTERESTINGLY ENOUGH THERE WAS NO ISSUE WITH RAW GAS SMELL ON THE DAYS THAT WERE WARMER WITH EITHER VEHICLE. I MADE AN APPOINTMENT AT A SUBARU DEALERSHIP IN LONGMONT, COLORADO WHERE THEY ADVISED ME THAT THE FUEL HOSES WERE LEAKING UNDERNEATH THE MANIFOLD AND THAT THE REPLACEMENT PART WAS NOT AVAILABLE AT THE TIME BECAUSE IT WAS BACK ORDERED APPROXIMATELY 6-8 WEEKS. I HAD A FACTORY TRAINED SUBARU TECHNICIAN THAT OWNS HIS OWN SHOP REPLACE A CERTAIN NUMBER OF THE FUEL DELIVERY HOSES WITH ORIGINAL SUBARU REPLACEMENT PARTS SINCE SAID PART WAS BACK ORDERED. I ALSO REPLACED THE LONG BLOCK (SUBARU) ALONG WITH A HOST OF OTHER ITEMS AT THE SAME TIME SINCE THE MOTOR WAS OUT. PRIOR TO GOING TO THE DEALERSHIP I WAS ABLE TO TEST THE VEHICLE'S INTERNAL ATMOSPHERE WITH A TOOL THAT DETECTS THE ENVIRONMENTS AIR QUALITY. THE ATMOSPHERE WAS ABLE TO TRIP THE TOOL SHOWING THAT THE ATMOSPHERE WAS IN A LOWER EXPLOSIVE LIMIT. IMAGINE MY SURPRISE THAT IT WAS THAT BAD. I DETERMINED THAT THIS ISSUE WARRANTED AN IMMEDIATE FIX WITH SUBARU FACTORY PARTS. AS OF THIS LAST WEEK, NOVEMBER 2014, WHEN DENVER HAD RECORD BREAKING COLD WEATHER I HAVE THE SAME ISSUE AGAIN WITH RAW FUEL SMELL. NOW, ONE COULD CONCLUDE THAT THE FACTORY TRAINED TECHNICIAN MADE AN ERROR REPLACING SAID PARTS BUT I HAVE BEEN DRIVING MY VEHICLE WITHOUT ISSUE FOR NEARLY 9 WARM MONTHS. COINCIDENCE??? I'M BEGINNING TO WONDER. THIS FIX SHOULD HAVE BEEN FIXED UNDER A RECALL AS WAS MY 2002 SUBARU WRX. I CALLED S.O.A WITH NO HELP. *TR
THE SMELL OF FUEL BECAME OBVIOUS AFTER A 10-15 MINUTE DRIVE. UPON EXAMINATION, THERE WAS FUEL DRIPPING FROM A FUEL LINE. THIS OCCURRED AFTER THE FIRST FREEZE OF THE YEAR, FITTING OTHER DESCRIPTIONS OF THIS ISSUE I FOUND FOR THIS MODEL. *TR
WARMED UP VEHICLE. TEMP WAS BELOW 31 DEGREES CLOSER TO LOW 20'S. WITHIN TWO MINUTES FUEL SMELL ENTERED VEHICLE. OVER COME BY FUMES... ROLLED DOWN WINDOWS. PROBLEM TOOK AT LEAST 15 MINUTES AT LEAST TO GET RID OF SMELL. VERY WORRIED DUE TO FUEL BEING A HIGHLY COMBUSTIBLE FLUID IN A HOT ENGINE. *TR
FOR AS LONG AS I CAN REMEMBER, EVERY TIME THE WEATHER GETS BELOW 40 DEGREES OR SO, THE INTERIOR CABIN SMELLS LIKE RAW GASOLINE UPON STARTING THE CAR AND CONTINUING THROUGH SEVERAL MINUTES OF RUN TIME. *TR
SINCE 2009 THE DRIVER SIDE AIRBAG LIGHT WILL STAY ON AFTER I HAVE STARTED THE CAR. IT WILL STAY ON FOR DAYS, WHETHER IT IS HOT SUMMER TIME OR COLD WINTER DAYS. IT MAY STAY ON FOR A FEW DAYS OR FOR MONTHS. THE LAST TIME WAS FROM JULY 19, 2014 TO AUGUST 25, 2014. THIS IS THE FIRST TIME THAT I HAVE REVIEWED THE LIST OF VEHICLE …
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SINCE 2009 THE DRIVER SIDE AIRBAG LIGHT WILL STAY ON AFTER I HAVE STARTED THE CAR. IT WILL STAY ON FOR DAYS, WHETHER IT IS HOT SUMMER TIME OR COLD WINTER DAYS. IT MAY STAY ON FOR A FEW DAYS OR FOR MONTHS. THE LAST TIME WAS FROM JULY 19, 2014 TO AUGUST 25, 2014. THIS IS THE FIRST TIME THAT I HAVE REVIEWED THE LIST OF VEHICLE SAFETY COMPLAINTS. SEEING THE OTHER COMPLAINTS ABOUT THE AIRBAG LIGHT REMAINING ON ENCOURAGES ME TO SUBMIT MY HISTORY ALSO. WHEN IT HAS BEEN ON, I THINK I SHOULD TAKE IT TO THE DEALER BUT THEN IT GOES OFF BEFORE I CAN TAKE THE CAR IN TO THE DEALER. SEEING ALL THE COMPLAINTS I ALSO THINK SUBARU SHOULD BE RESPONSIVE TO THIS PROBLEM. *TR
TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THAT WHILE REVERSING INTO A RESIDENTIAL THE DRIVEWAY, THE FRONT PASSENGERS SIDE LOWER CONTROL ARM FRACTURED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE CONTROL ARM NEEDED TO BE REPLACED. THE CONTACT WAS MADE AWARE THAT THE VE…
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TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THAT WHILE REVERSING INTO A RESIDENTIAL THE DRIVEWAY, THE FRONT PASSENGERS SIDE LOWER CONTROL ARM FRACTURED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE CONTROL ARM NEEDED TO BE REPLACED. THE CONTACT WAS MADE AWARE THAT THE VEHICLE WAS NOT INCLUDED IN RECALL NHTSA CAMPAIGN ID NUMBER: 11V464000 (SUSPENSION). THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.
I STARTED THE CAR, PUT MY FOOT ON THE BRAKE, AND ATTEMPTED TO MOVE IT INTO GEAR. IT WOULD NOT MOVE OUT OF PARK. THE RELEASE WAS BROKEN. EVENTUALLY I HAD TO CALL A TOW TRUCK BECAUSE I COULD NOT GET IT INTO GEAR. IT HAS BEEN TO JACK WILLIAMS TIRE IN CAMP HILL, PA 17011 3-4 TIMES SINCE THEN FOR THE SAME ISSUE. *TR
THE AIRBAG LIGHT STAYS ILLUMINATED FOR WEEKS AT A TIME AND THEN WILL RANDOMLY TURN OFF. I HAVE TAKEN IT TO THE DEALER TWICE AND THEY COULD NOT IDENTIFY THE PROBLEM. I HAVE CONTINUOUSLY HAD THE PROBLEM OFF AND ON FOR THE PAST YEAR. I SEE SEVERAL PEOPLE HAVE HAD THE SAME PROBLEM WITH THIS MODEL AND YEAR SUBARU, THIS SHOULD BE TAKE…
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THE AIRBAG LIGHT STAYS ILLUMINATED FOR WEEKS AT A TIME AND THEN WILL RANDOMLY TURN OFF. I HAVE TAKEN IT TO THE DEALER TWICE AND THEY COULD NOT IDENTIFY THE PROBLEM. I HAVE CONTINUOUSLY HAD THE PROBLEM OFF AND ON FOR THE PAST YEAR. I SEE SEVERAL PEOPLE HAVE HAD THE SAME PROBLEM WITH THIS MODEL AND YEAR SUBARU, THIS SHOULD BE TAKEN CARE OF BY SUBARU- [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Official recalls
211V464000 · Suspension:front:control Arm:lower Arm
Sep 6, 2011
SUBARU IS RECALLING CERTAIN MODEL YEAR 2002-2007 IMPREZA, MODEL YEAR 2003-2008 FORESTER, AND MODEL YEAR 2005-2006 SAAB 9-2X VEHICLES MANUFACTURED FROM SEPTEMBER 5, 2000 THROUGH NOVEMBER 26, 2007 ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, MASSACHUSETTS, MARYLAND, MICHIGAN, NEW HAMPSHIRE, NEW YORK, PENNSYLVANIA, VERMONT, WISCONSIN, CONNECTICUT, DELAWARE, IOWA, ILLINOIS, INDIANA, MAINE, MINNESOTA, MISSOURI, NEW JERSEY, OHIO, RHODE ISLAND, WEST VIRGINIA AND THE DISTRICT OF COLUMBIA. THE FRONT LOWER CONTROL ARMS MAY BREAK AT THE HANGER BRACKETS DUE TO CORROSION IF THE HANGER BRACKET IS EXPOSED TO SALTY AND HUMID ENVIRONMENTS SUCH AS ROADS CONTAINING SNOW MELTING AGENT.
Consequence & remedy
Consequence: A BROKEN CONTROL ARM CAN RESULT IN THE LOSS OF CONTROL OF THE VEHICLE, INCREASING THE RISK OF A CRASH.
Remedy: SUBARU WILL HANDLE THEIR VEHICLES AND SAAB WILL HANDLE THEIRS. DEALERS WILL INSPECT THE DEGREE OF CORROSION OF THE FRONT LOWER CONTROL ARMS, AND WILL EITHER RUSTPROOF OR REPLACE THEM. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2011. OWNERS MAY CONTACT SUBARU AT 1-800-782-2783. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.
04V473000 · Engine And Engine Cooling
Oct 1, 2004
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, THE COVER BOLTS FOR THE ENGINE OIL CONTROL VALVE MAY NOT BE SUFFICIENTLY TIGHTENED, ALLOWING OIL TO LEAK FROM AROUND THE COVER GASKET.
Consequence & remedy
Consequence: IF LEAKING OIL CONTACTS COMPONENTS OPERATING AT HIGH TEMPERATURES, A FIRE COULD RESULT IN THE ENGINE COMPARTMENT.
Remedy: DEALERS WILL INSPECT AND RETIGHTEN THE OIL-FLOW CONTROL VALVE COVER BOLTS. THE RECALL BEGAN ON OCTOBER 8, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE11011 · Front Suspension Control Arm Failure
Opened Apr 7, 2011 · Closed Sep 23, 2011
Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:control Arm; Suspension:front:control Arm:lower Arm
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Additional source detail variants (4)
Suspension:front:control Arm:lower Arm
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Suspension:front:control Arm
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Suspension:front
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Suspension
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.