REQUEST A DEFECT INVESTIGATION FOR POSSIBLE RECALL OF 1990-96 SATURN SL. *BF THE WRITER'S SON WAS KILLED IN AND ACCIDENT IN WHICH, PER WITNESS STATEMENTS, HER SONS VEHICLE VEERED SHARPLY LEFT AND HIT A TREE HEAD ON. THE CONSUMER BELIEVES SOME TYPE OF DEFECT CAUSED HER SON'S ACCIDENT. *NM
1996 Saturn Sl
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 1996 Saturn Sl do not stand out strongly from the model-year median of 171.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Sl years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 49 of 287 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
287 reportsFOR THE 4TH TIME, THE HEAD GASKET IS BLOWN AND THE HEAD IS WARPED. THIS IS THE RESULT OF A FACTORY DESIGN DEFECT IN THE ENGINE AND WAS REPAIRED THE FIRST TIME WITHOUT CHARGE BY SATURN. HOWEVER, THE REPAIRS DO NOT LAST AND THE HEAD BLOWS APPROXIMATELY EVERY 30,000 MILES. THERE IS NO ENGINE BUILT THAT SHOULD ONLY LAST 30,000…
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FOR THE 4TH TIME, THE HEAD GASKET IS BLOWN AND THE HEAD IS WARPED. THIS IS THE RESULT OF A FACTORY DESIGN DEFECT IN THE ENGINE AND WAS REPAIRED THE FIRST TIME WITHOUT CHARGE BY SATURN. HOWEVER, THE REPAIRS DO NOT LAST AND THE HEAD BLOWS APPROXIMATELY EVERY 30,000 MILES. THERE IS NO ENGINE BUILT THAT SHOULD ONLY LAST 30,000 MILES! SATURN REFUSES TO HELP WITH THESE REPAIRS EVEN THOUGH THE CAR HAS BEEN DUTIFULLY MAINTAINED AND SERVICED AT THE SATURN DEALER. THE ESTIMATE FOR REPAIRS IS $2,140 WITH A RECOMMENDATION OF NEW RODS AND BEARINGS AT THIS TIME ALSO. WE HAD NEW RINGS, RODS AND BEARINGS IN EARLY 2002. IF SATURN ADMITTED TO THE DESIGN DEFECT THE FIRST TIME, AND IT CONTINUES TO OCCUR, SHOULDN'T SATURN BE HELD RESPONSIBLE FOR THE REPAIRS?
RECALL 98-V307. SATURN REFUSES TO REIMBURSE ME FOR A REPAIR THAT WAS OUTLINED IN THIS RECALL CAMPAIGN DUE TO THE FACT THAT MY VEHICLE FALLS OUTSIDE THE VIN RANGE. IF YOU LOOK AT THE RECALL DOCUMENTS, IT SHOWS VEHICLES ALL AROUND MY VIN BUT NOT MY VIN. I HAD THE TWO PARTS IN QUESTION REPLACED 5/20/03 DUE TO THE FACT THAT THE EXAC…
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RECALL 98-V307. SATURN REFUSES TO REIMBURSE ME FOR A REPAIR THAT WAS OUTLINED IN THIS RECALL CAMPAIGN DUE TO THE FACT THAT MY VEHICLE FALLS OUTSIDE THE VIN RANGE. IF YOU LOOK AT THE RECALL DOCUMENTS, IT SHOWS VEHICLES ALL AROUND MY VIN BUT NOT MY VIN. I HAD THE TWO PARTS IN QUESTION REPLACED 5/20/03 DUE TO THE FACT THAT THE EXACT SAME SYMPTMS DESCRIBED IN THE RECALL OCCURED TO MY VEHICLE. THE HORN WOULD SOUND WITH NO ONE AROUND. I FINALLY HAD TO DISCONNECT THE HORN MANUALLY. I DO NOT KNOW EXACTLY WHEN IT FAILED BUT I HAD IT FIXED ON THAT DATE.
BEGINNING IN 2002 THE REAR DOORS ON 1996 SATURN SL2 BEGAN OPENING SPONTANEOUSLY WHILE DRIVING, FIRST THE PASSENGER SIDE, THEN THE DRIVER SIDE. THEY WOULD NOT RELATCH. WE USED BUNJI CORDS AND THEN FINALLY ROPE THROUGH PARTIALLY OPEN WINDOWS TO KEEP THEM FROM FLYING OPEN AT SPEED. REPEATED OPEN AND SHUTTING AND PLAYING WITH MECHAN…
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BEGINNING IN 2002 THE REAR DOORS ON 1996 SATURN SL2 BEGAN OPENING SPONTANEOUSLY WHILE DRIVING, FIRST THE PASSENGER SIDE, THEN THE DRIVER SIDE. THEY WOULD NOT RELATCH. WE USED BUNJI CORDS AND THEN FINALLY ROPE THROUGH PARTIALLY OPEN WINDOWS TO KEEP THEM FROM FLYING OPEN AT SPEED. REPEATED OPEN AND SHUTTING AND PLAYING WITH MECHANISM FINALLY GOT THEM TO LATCH AND KEEPING THEM LOCKED SEEMED TO HELP. RECENTLY THE DOOR ON PASSENGER SIDE WAS ACCIDENTALLY OPENED AND WOULD NOT LATCH AGAIN. SAME THING ON DRIVERS SIDE. ALTHOUGH WE GOT THEM LATCHED AND LOCKED AGAIN, NO PASSENGER OR CARGO IS SAFE IN THE BACK SEAT IF THOSE DOORS ARE UNLOCKED OR SOMETIMES EVEN WHEN LOCKED.*AK
WHILE DRIVING 65 MPH REAR PASSENGER'S SIDE TIRE TREAD SEPARATED. AS A RESULT THE REAR QUARTER PANEL AND BUMPER WERE SEVERELY DAMAGED. NO IMPACT REPORTED. *AK *NM
PURCHASED THE SATURN SL1 IN SEPT 24 OF 2004 WITH 94,32 0MILES. I HAD THE OIL CHANGED THAT VERY SAME DAY. I 'VE KEPT UP ON ALL FLUIDS AND SERVICE RELIGIOUSILY. AT 96910 MILES THE CAR WOULD NOT GO INTO 1ST, 3RD OR REVERSE WITHOUT FORCE. ON 9/10/03 I HAD THE CLUTCH REPLACED AND THE SLAVE CABLE. THEN IS WHEN IT STARTED HAVING PRO…
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PURCHASED THE SATURN SL1 IN SEPT 24 OF 2004 WITH 94,32 0MILES. I HAD THE OIL CHANGED THAT VERY SAME DAY. I 'VE KEPT UP ON ALL FLUIDS AND SERVICE RELIGIOUSILY. AT 96910 MILES THE CAR WOULD NOT GO INTO 1ST, 3RD OR REVERSE WITHOUT FORCE. ON 9/10/03 I HAD THE CLUTCH REPLACED AND THE SLAVE CABLE. THEN IS WHEN IT STARTED HAVING PROBLEMS OVERHEATING, MECHANIC DID TWO DIFFRENT DIAGNOSTIC TEST BOTH CAME BACK WITH NO CONCLUSIONS. THE CAR STILL HEATS UP EVERYDAY ,BUT I HAVE NO OTHER CAR TO DRIVE. THERE IS NO POWER IN THE CAR NOW AND THE OIL IS SLUDGE FILLED. I'VE PURCHASED TEMPERATURE SENDING UNITS, BOTH O2 SENSORS, THERMOSTAT, COOLANT,CLUTCH,RELAYS,ETC...TO TRY TO SOLVE THE PROBLEM OF THE OVER HEATING. PRETTY MUCH IT'S A MATTER OF TIME BEFORE I'M LIKE THE OTHER 1996 SATURN DRIVERS WHO WILL HAVE TO PAY THE $ 1000.00-2000.00 TO FIX MY HEAD GASKET THAT WAS A KNOWN FACTORY DEFECT. WHAT CAN WE DO. *JB
MY SON WAS TRAVELING SOUTH ON THE GARDEN STATE PARKWAY @ 65MPN. SLOWED TO EXIT AT EXIT 105. AS HE ENTERED THE EXIT, HE FELT SOMETHING BREAK, LOST STEERING, AND THE CAR SHOT TO THE RIGHT, THE AIR BAGS DEPLOYED, AND THE RIGHT SIDE OF THE CAR SLID DOWN THE GUARD RAIL AND CAME TO A STOP JUST BEFORE IMPACTING A CONCRETE JERSEY WALL. …
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MY SON WAS TRAVELING SOUTH ON THE GARDEN STATE PARKWAY @ 65MPN. SLOWED TO EXIT AT EXIT 105. AS HE ENTERED THE EXIT, HE FELT SOMETHING BREAK, LOST STEERING, AND THE CAR SHOT TO THE RIGHT, THE AIR BAGS DEPLOYED, AND THE RIGHT SIDE OF THE CAR SLID DOWN THE GUARD RAIL AND CAME TO A STOP JUST BEFORE IMPACTING A CONCRETE JERSEY WALL. THE INITIAL INSPECTION OF THE VEHICLE REVEALED THAT THE RIGHT SIDE SPINDLE HAD SNAPPED. THE ARM ON THE SPINDLE THAT THE TIE-ROD ATTACHES TO SNAPPED IN HALF. *AK
I WAS BACKING OUT OF A PARKING SPOT WHEN MY SHIFT WENT LOOSE. MY CAR WAS STUCK IN REVERSE. AFTER REMOVING THE CENTER CONSOLE IT WAS DETERMINED THAT MY SHIFTER BUSHING HOLDING THE CABLE TO MY SHIFTER BROKE OFF. I CONTACTED SATURN, BUT THEY INFORMED ME THIS PART IS ONLY PART OF A CABLE KIT WHICH SELLS FOR $169. SATURN WILL NOT…
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I WAS BACKING OUT OF A PARKING SPOT WHEN MY SHIFT WENT LOOSE. MY CAR WAS STUCK IN REVERSE. AFTER REMOVING THE CENTER CONSOLE IT WAS DETERMINED THAT MY SHIFTER BUSHING HOLDING THE CABLE TO MY SHIFTER BROKE OFF. I CONTACTED SATURN, BUT THEY INFORMED ME THIS PART IS ONLY PART OF A CABLE KIT WHICH SELLS FOR $169. SATURN WILL NOT SELL THE BUSHING ALONE. THE CABLE IS CURRENTLY BEING HELD ON WITH DUCT TAPE.*AK
HORN ASSEMBLY WAS REPLACED 3 TIMES BECAUSE THE HORN FAILED TO FUNCTION WHEN ENGAGED. THERE WAS RECALL 98V307000 ON THIS ISSUE BUT THIS MODEL AND YEAR WAS NOT INCLUDED. *AK
I OWN A 1996 SATURN SL1 THAT I PURCHASED USED IN DECEMBER OF 2000. I HAVE BEEN HAVING PROBLEMS WITH MY HORN SINCE I BOUGHT IT. I HAVE HAD TO HAVE IT SERVICED TWICE AND THE HORN IS BROKEN FOR A THIRD TIME. I REPLACED A FUSE IN SPRING 2001, BECAUSE IT WENT OUT. IN DECEMBER OF 2002 THE HORN WENT OUT AGAIN, SO IN MAY OF 2003 HAD…
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I OWN A 1996 SATURN SL1 THAT I PURCHASED USED IN DECEMBER OF 2000. I HAVE BEEN HAVING PROBLEMS WITH MY HORN SINCE I BOUGHT IT. I HAVE HAD TO HAVE IT SERVICED TWICE AND THE HORN IS BROKEN FOR A THIRD TIME. I REPLACED A FUSE IN SPRING 2001, BECAUSE IT WENT OUT. IN DECEMBER OF 2002 THE HORN WENT OUT AGAIN, SO IN MAY OF 2003 HAD THE DEALER REPLACE THE ENTIRE HORN ASSEMBLY. THIS LASTED UNTIL OCTOBER OF 2003 WHEN MY HORN STARTED GOING OFF WILDLY IN THE MIDDLE OF THE NIGHT, CAUSING THE LOCAL POLICE TO RESPOND AND GIVE ME A WARNING FOR A NOISE VIOLATION. IN THE STATE OF LOUISIANA I AM REQUIRED TO HAVE AN OPERATIONAL HORN TO GET MY VEHICLE INSPECTED, WHICH IS CURRENTLY COSTING ME AN $66/YEAR IN REPLACEMENT. THIS SHOULD NOT BE CONSIDERED REGULAR MAINTENANCE. I WAS LOOKING ON THE INTERNET FOR PARTS TO FIX MY HORN AGAIN, WHEN I CAME ACROSS A RECALL NHTSA: 98V-307, GM RECALL: 98C301. THIS APPLIES ONLY TO THE SW MODELS OF THE 1996 SATURN LINE. WHY DOES THIS ONLY APPLY TO THIS MODEL? THE EQUIPMENT AND THE CONFIGURATION ARE ALMOST IDENTICAL, AND YOU WOULD NOT BELIEVE HOW MANY PEOPLE HAVE HAD PROBLEMS WITH THIS SPECIFIC COMPLAINT. *JB
Official recalls
197V138000 · Steering:gear Box (other Than Rack And Pinion)
Aug 29, 1997
VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH MANUAL STEERING. THE PINION BEARING CAGE IN THE STEERING GEAR CAN SEPARATE UNDER HIGH STEERING SYSTEM LOAD CONDITIONS, SUCH AS PARKING LOT OR SIMILAR LOW SPEED MANEUVERS.
Consequence & remedy
Consequence: THIS COULD RESULT IN THE PINION GEAR DISENGAGING FROM THE RACK CAUSING A LOSS OF STEERING CONTROL.
Remedy: DEALERS WILL REPLACE THE MANUAL STEERING GEAR ASSEMBLY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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