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2005 Saturn Relay

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

79 reports with mileage · 12 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports1 injury reports

What owners actually said

91 reports
1,578 miles · Mar 30, 2006
Structure

SATURN RELAY STARTED LEAKING WATER A MONTH AFTER PURCHASE. TOOK IN FOR REPAIR SEVERAL TIMES, FILED FOR LEMON LAW, SATURN HAD THEIR FINAL ATTEMPT TO FIX THE PROBLEM AND FAILED. I WAS TOLD BY THE CORP OFFICE TO TAKE CAR BACK IN SO THEY COULD VERIFY THAT IT WAS STILL LEAKING, DID THAT AND THEY DID IN FACT VERIFY IN WRITING THAT I…

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SATURN RELAY STARTED LEAKING WATER A MONTH AFTER PURCHASE. TOOK IN FOR REPAIR SEVERAL TIMES, FILED FOR LEMON LAW, SATURN HAD THEIR FINAL ATTEMPT TO FIX THE PROBLEM AND FAILED. I WAS TOLD BY THE CORP OFFICE TO TAKE CAR BACK IN SO THEY COULD VERIFY THAT IT WAS STILL LEAKING, DID THAT AND THEY DID IN FACT VERIFY IN WRITING THAT IT WAS LEAKING, SATURN REFUSES TO ABIDE BY THE LAW AND GIVE ME A REFUND OR NEW VEHICLE, IN FACT THEY WOULDN'T GIVE ME ANY OPTION OTHER THAN TAKE IT TO BE FIXED. AGAIN??? GOT MYSELF AN ATTORNEY!!! *JB

NHTSA ODI #10154222

Mileage unknown · Mar 28, 2006
Unknown Or Other

I PURCHASED A 2005 SATURN RELAY IN MAY 2005. THE CRUISE CONTROL IS LOCATED ON THE STEERING WHEEL AND NOT ON THE STEERING COLUMN. ON SEVERAL OCCASIONS WHEN I WAS CONDUCTING A TURN MY BLOUSE OR SKIRT HAS GOT CAUGHT ON THE CRUISE CONTROL AND I COULD NOT COMPLETE THE TURN AND AT TIMES I WAS CAUGHT IN THE MIDDLE OF THE STREET. AN …

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I PURCHASED A 2005 SATURN RELAY IN MAY 2005. THE CRUISE CONTROL IS LOCATED ON THE STEERING WHEEL AND NOT ON THE STEERING COLUMN. ON SEVERAL OCCASIONS WHEN I WAS CONDUCTING A TURN MY BLOUSE OR SKIRT HAS GOT CAUGHT ON THE CRUISE CONTROL AND I COULD NOT COMPLETE THE TURN AND AT TIMES I WAS CAUGHT IN THE MIDDLE OF THE STREET. AN ARTICLE OF CLOTHING SNAGS ON THE CRUISE CONTROL STRETCHING THE CLOTHING AS FAR AS IT WILL GO AND THEN THE STEERING WHEEL IS LOCKED DOWN. THIS IS A SERIOUS PROBLEM AND I HAVE NEARLY HAD A WRECK FROM IT SEVERAL TIMES. *JB

NHTSA ODI #10153931

Mileage unknown · Feb 2, 2006
Fuel System, Gasoline

WITH A 1/4 OF A TANK OF GAS MY SATURN RELAY 2005 SHUT OFF ON A DECLINE CAUSING THE LOSS OF POWER BRAKES AND STEERING. THE MANUFACTURE SAID THE VEHICLE IS OPERATING AS DESIGNED! *NM

NHTSA ODI #10149277

15,000 miles · Jan 30, 2006
Service Brakes, Hydraulic

THERE HAVE BEEN SEVERAL OCCASIONS WHERE ABS BRAKES AND TRACTION CONTROL NEEDED TO BE ACTIVATED. WHENEVER THEY ACTIVATED THEY FAILED. THEY WILL ACTIVATE FOR ABOUT 1 SECOND AND THEN SHUT DOWN WITH WARNING COMING ON THE DISPLAY AND SAYING TO SERVICE THE ABS BRAKES AND THE TRACTION CONTROL. ALSO, THE ICONS ON THE DASHBOARD COM…

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THERE HAVE BEEN SEVERAL OCCASIONS WHERE ABS BRAKES AND TRACTION CONTROL NEEDED TO BE ACTIVATED. WHENEVER THEY ACTIVATED THEY FAILED. THEY WILL ACTIVATE FOR ABOUT 1 SECOND AND THEN SHUT DOWN WITH WARNING COMING ON THE DISPLAY AND SAYING TO SERVICE THE ABS BRAKES AND THE TRACTION CONTROL. ALSO, THE ICONS ON THE DASHBOARD COME ON, INDICATING THE ABS AND TRACTION CONTROL ARE SHUT DOWN. UNTIL RECENTLY THERE WASN'T A MAJOR PROBLEM , BUT ON 1/23/2006 WHEN BRAKES SHUT DOWN VAN ALMOST ENDED UP IN A RIVER WITH 2 YEAR OLD CHILD IN THE VAN WITH ME. ACCORDING TO MY REPAIR RECEIPT THE FOLLOWING WAS DONE. CUSTOMER STATES WHEN HITTING BUMP, TRACTION CONTROL SHUTS OFF AND ABS ACTIVATES, TECHNICAL SERVICE BULLETIN 0108450050 STATED CHECKED FEMALE TERMINALS AND NONE WERE LOOSE. PACKED CONNECTOR WITH GREASE AND DROVE VEHICLE 10 MILES. COULD NOT DUPLICATE. THEIR DESCRIPTION OF THE PROBLEM ISN'T 100% ACCURATE. I FOUND ANOTHER DRIVER ONLINE WHO HAD THE SAME PROBLEM WITH THE SAME YEAR AND MODEL VAN. *AK

NHTSA ODI #10149024

12,000 miles · Jan 27, 2006
Electrical SystemEngine And Engine Cooling

THERE IS A DEFINITE PROBLEM WITH EITHER THE ENGINE OR THE ELECTRICAL SYSTEM ON THE 2005 SATURN RELAY. WE HAVE BEEN TO DEALERSHIPS AND COMPLAINED ABOUT THESE PROBLEMS, BUT THEY HAVE BRUSHED US OFF BY SAYING THAT IT COULD BE THE WEATHER, AND THEY DID NOT SEE ANY PROBLEM. THE CAR ACTUALLY GOES DOWN IN RPMS AND THE WHOLE DASHBOAR…

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THERE IS A DEFINITE PROBLEM WITH EITHER THE ENGINE OR THE ELECTRICAL SYSTEM ON THE 2005 SATURN RELAY. WE HAVE BEEN TO DEALERSHIPS AND COMPLAINED ABOUT THESE PROBLEMS, BUT THEY HAVE BRUSHED US OFF BY SAYING THAT IT COULD BE THE WEATHER, AND THEY DID NOT SEE ANY PROBLEM. THE CAR ACTUALLY GOES DOWN IN RPMS AND THE WHOLE DASHBOARD AND LIGHTS DIM WHEN IN IDLE. ALSO, THE IDLE IS VERY ROUGH. THIS SHOULD BE LOOKED AT SINCE AFTER DOING SOME RESEARCH ON SOME WEB SITES THERE ARE MANY PEOPLE WITH THE SAME EXACT PROBLEM WITH THIS VEHICLE AND THEY ARE ALSO BEEN GIVEN MANY DIFFERENT ANSWERS. P PLEASE INVESTIGATE THIS SINCE WE HAVE A ONE YEAR OLD AND I DO NOT WANT ANYTHING TO HAPPEN TO HER WHILE WE ARE USING THIS MINIVAN. THANK YOU. *AK

NHTSA ODI #10148828

1,000 miles · Jan 21, 2006
Electrical System

LIGHTS ON DASH AND EXTERIOR DIM AND FADE ERRATICALLY. RADIO DECIDES TO MUTE ITSELF IF CAR IS UNLOCKED AND TAIL GATE IS OPENED FIRST. THEY DON'T KNOW THE MILEAGE FOR OIL CHANGES. HAS A HESITATION FROM ROLLING START THAT MAKES THE WHEELS BREAK FREE AS IF A TURBO. SATURN DEALER CAN NOT "SEE" ANY OF THIS EVEN WHEN SHOWN. ALSO TH…

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LIGHTS ON DASH AND EXTERIOR DIM AND FADE ERRATICALLY. RADIO DECIDES TO MUTE ITSELF IF CAR IS UNLOCKED AND TAIL GATE IS OPENED FIRST. THEY DON'T KNOW THE MILEAGE FOR OIL CHANGES. HAS A HESITATION FROM ROLLING START THAT MAKES THE WHEELS BREAK FREE AS IF A TURBO. SATURN DEALER CAN NOT "SEE" ANY OF THIS EVEN WHEN SHOWN. ALSO THEY SAY I MUST CONTACT SATURN TO FIND OUT HOW TO FIX. SATURN IS NOT RETURNING MY CALLS. *JB

NHTSA ODI #10148283

2,427 miles · Dec 30, 2005
Electrical SystemExterior Lighting

HEADLIGHTS FLICKER EVEN AFTER 5 REPAIR ATTEMPTS. HEATER INTERMITTENTLY INOPERATIVE AFTER 5 REPAIR ATTEMPTS. POWER SLIDING DOORS DO NOT CLOSE PROPERLY AFTER 4 REPAIR ATTEMPTS. DIFFICULT STARTING AFTER 3 REPAIR ATTEMPTS. FUEL GAUGE ERRATIC BELOW QUARTER TANK. *JB

NHTSA ODI #10146606

2,878 miles · Nov 30, 2005
Electrical SystemExterior LightingInterior Lighting

DT: THE CONTACT STATES THERE WAS AN ONGOING PROBLEM WITH EXTERIOR AND INTERIOR LIGHTING. WHILE DRIVING, THE HEADLIGHTS AND THE DASHBOARD PANEL LIGHTS FLICKERED FROM BRIGHT TO DIM. ALSO, THE IDLE WAS VERY LOUD AND ROUGH. SHE TOOK THE VEHICLE TO THE DEALER. THE DEALER REPLACED THE ALTERNATOR. THIS DID NOT CORRECT THE PROBLEM.…

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DT: THE CONTACT STATES THERE WAS AN ONGOING PROBLEM WITH EXTERIOR AND INTERIOR LIGHTING. WHILE DRIVING, THE HEADLIGHTS AND THE DASHBOARD PANEL LIGHTS FLICKERED FROM BRIGHT TO DIM. ALSO, THE IDLE WAS VERY LOUD AND ROUGH. SHE TOOK THE VEHICLE TO THE DEALER. THE DEALER REPLACED THE ALTERNATOR. THIS DID NOT CORRECT THE PROBLEM. THE DEALER WAS UNABLE TO ACCURATELY DIAGNOSE THE PROBLEM, AND NO FURTHER REPAIRS WERE MADE. *AK UPDATED 12/27/2005. THE HORN SPRINGS WERE DEFORM WHICH RESULTED IN THE HORN BEING INOPERATIVE. THE SLIDING DOOR WOULD CHIME AS IF THE DOOR WAS NOT CLOSED. THE TECH ADJUSTED THE TOP MIDDLE AND BOTTOM LATCHES. THE BRAKES PULSATED WHEN BRAKING. THE TECHNICIAN HAD TO RESURFACE BOTH FRONT ROTORS. *NM

NHTSA ODI #10144004

2,500 miles · Oct 21, 2005
Electrical System

WE PURCHASED A SATURN RELAY FROM SATURN OF CHARLESTON HUNTINGTON ,SEPT 05 , WE WERE TOLD IT HAD A PREVIOUS OWNER BUT THEY HAD BROUGHT IT BACK BECAUSE THEY DIDN'T LIKE THE COLOR , AT SATURN YOU HAVE 30 DAYS OR 1500 MILES TO DO THIS . IT HAD 665 MILES ON IT . ALMOST LIKE BRAND NEW RIGHT? WELL THE FIRST WEEK I HAD IT HAD TO GO BACK…

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WE PURCHASED A SATURN RELAY FROM SATURN OF CHARLESTON HUNTINGTON ,SEPT 05 , WE WERE TOLD IT HAD A PREVIOUS OWNER BUT THEY HAD BROUGHT IT BACK BECAUSE THEY DIDN'T LIKE THE COLOR , AT SATURN YOU HAVE 30 DAYS OR 1500 MILES TO DO THIS . IT HAD 665 MILES ON IT . ALMOST LIKE BRAND NEW RIGHT? WELL THE FIRST WEEK I HAD IT HAD TO GO BACK IN TO HAVE A PART SERVICED IN THE DVD PLAYER .NOW I HAVE HAD IT 4 WEEKS AND HAVE HAD NOTHING BUT ELECTRONIC TROUBLE AND SATURN SAYS THERE IS NOTHING WRONG WITH IT AND I KNOW THERE IS , THE SPEEDOMETER GOES UP AND DOWN WHEN I AM DOING ABOUT 20 MPH , AND NOW THE HEADLIGHTS AND THE DASHBOARD ARE BLINKING FROM LIGHT TO BRIGHTER AS I DRIVE AT NIGHT TIME , THEY SAY THEY CAN ONLY FIX THIS PROBLEM IF THEY CAN DUPLICATE IT . B UT SINCE THEIR SERVICE DEPARTMENT CLOSES BEFORE DARK HOW CAN THEY DO THIS , THEY HAD IT ONE TIME FOR 3 DAYS AND SAID THEY COULDN'T FIX IT . WHAT AM I SUPPOSE TO DO I HAVE 3 KIDS AND I AM AFRAID TO DRIVE THIS VAN FOR FEAR OF IT CATCHING FIRE, THANKS. *NM

NHTSA ODI #10140423

Mileage unknown · May 27, 2005
Fuel System, Gasoline

PURCHASED 2005 SATURN RELAY TO GET BETTER GAS MILEAGE THAN PREVIOUSLY OWNED YUKON @ 11 MPG, AFTER IN DEPTH DISCUSSION WITH LAFAYETTE LA. SATURN DEALERSHIP SALESMAN ABOUT THE REASON FOR NEW CAR PURCHASE. ASKED IF THE STICKER INFO OF 18 MPG (WITH A STATED RANGE OF 15-21) CITY WAS RELIABLE. I WAS ADAMANTLY ASSURED THAT IT WAS. AF…

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PURCHASED 2005 SATURN RELAY TO GET BETTER GAS MILEAGE THAN PREVIOUSLY OWNED YUKON @ 11 MPG, AFTER IN DEPTH DISCUSSION WITH LAFAYETTE LA. SATURN DEALERSHIP SALESMAN ABOUT THE REASON FOR NEW CAR PURCHASE. ASKED IF THE STICKER INFO OF 18 MPG (WITH A STATED RANGE OF 15-21) CITY WAS RELIABLE. I WAS ADAMANTLY ASSURED THAT IT WAS. AFTER FIRST 22 GALLONS USED, YIELDED APP. 12.6 MPG- THIS VEHICLE HAD APP. 2600 MILES AT TIME OF PURCHASE. I ASKED FOR ANOTHER RELAY AFTER APP. 2 WKS AND FIRST TANK OF GAS, (20 GALLONS) YIELDED 11.9 MPG. SATURN TESTED THE VEHICLE BY DRIVING 20 MILES IN TRAFFIC AND FILLED TANK AGAIN X 2 AND GOT APP 16-17 MPG. I STATED THAT THIS TESTING DID NOT REPLICATE USING ALMOST AN ENTIRE TANK OF GAS. THEY RECORDED MY GAS MILEAGE AFTER THE NEXT FILL UP, I DROVE A FEW DAYS IN THE CITY GOING APP 163 MILES AND USED 13.798 GALLONS, YIELDING 11.8 MPG. THE LOCAL DEALERSHIP RECOMMENDED I TAKE THE PROBLEM TO THE SATURN CORPORATION CUSTOMER SERVICE. SATURN CUSTOMER SERVICE ASSURED ME THAT THE DOCUMENTATION OF MY COMPLAINT WOULD BE PASSED ON THE APPROPRIATE PARTIES BUT THERE WAS NOTHING THAT COULD BE DONE FOR ME.

NHTSA ODI #10122349

Official recalls

2

05V287000 · Parking Brake

Jun 20, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' TO MEET THE STANDARD, THE VEHICLE MUST NOT MOVE FOR FIVE MINUTES WHEN STOPPED ON A STEEP HILL WITH THE PARKING BRAKE APPLIED AND THE VEHICLE IN NEUTRAL (N). SOME OF THESE VEHICLES FAILED THIS TEST.

Consequence & remedy

Consequence: WHEN THE PARKING BRAKE IS RELEASED, THE DRIVER MAY NOTICE UNINTENDED BRAKING WHEN ACCELERATING, DECELERATING, OR COASTING, AND A NOISE COMING FROM THE REAR OF THE VEHICLE. UNINTENDED VEHICLE MOVEMENT COULD OCCUR INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT FOR PARKING BRAKE LEVER SLIPPAGE AT EACH REAR BRAKE CALIPER AND REPLACE THE CALIPER IF LEVER SLIPPAGE IS IDENTIFIED. THE RECALL BEGAN ON NOVEMBER 14, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR SATURN AT 1-800-972-8876.

05V061000 · Seats:mid/rear Assembly

Feb 18, 2005

ON CERTAIN MINIVANS, THE OUTBOARD RELEASE HANDLE ON THE IMPACT-SIDE SECOND-ROW BUCKET SEAT MAY BE ACTUATED AND THE REAR LATCHES MAY UNLATCH EARLY IN A SIDE IMPACT CRASH. THIS WAS DISCOVERED IN A SIDE IMPACT TEST RUN BY GM, UNDER CONDITIONS SIMILAR TO NHTSA'S NEW CAR ASSESSMENT PROGRAM (NCAP) SIDE IMPACT TEST.

Consequence & remedy

Consequence: IF THE REAR LATCHES OF THE SEAT RELEASE EARLY IN A SEVERE SIDE IMPACT, THE FRONT OUTBOARD LATCH MAY DISENGAGE AND INCREASE THE POTENTIAL FOR INJURY TO THE OCCUPANT OF THE SEAT.

Remedy: DEALERS WILL REMOVE THE SEAT LATCH RELEASE HANDLE AND INSTALL A BLACK PLASTIC CAP OVER THE EXPOSED METAL STUD TO ELIMINATE THE SIDE IMPACT SAFETY CONCERN FREE OF CHARGE. THE RECALL BEGAN ON APRIL 5, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876, CHEVROLET AT 1-800-630-2438, AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA07019 · Power Sliding Door

Opened Dec 11, 2007 · Closed Feb 23, 2009

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

PE07044 · Power Sliding Door Opening

Opened Aug 16, 2007 · Closed Dec 11, 2007

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

PE05063 · Electrical Harness Damage

Opened Nov 29, 2005 · Closed Mar 6, 2006

Status: closed (inferred from source dates) · Electrical System; Electrical System:wiring:front Underhood; Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (3)

Electrical System

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:front Underhood

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.