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2005 Saturn Relay

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

79 reports with mileage · 12 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports1 injury reports

Latches/locks/linkages complaints

9 reports
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39,600 miles · Aug 27, 2009
Latches/locks/linkages

PASSENGER SLIDING DOOR CHIMED AND REOPENED WITHOUT BEING OBSTRUCTED. RELAY WAS ORIGINALLY PURCHASED IN 2005 AND PROBLEMS WITH DOORS BEGAN WITHIN ONE YEAR. INITIALLY REPAIR WAS DENIED AS DEALER "COULD NOT DUPLICATE PROBLEM." THE SENSORS HAVE BEEN SERVICED 3 TIMES BY DEALER, AND MOTORS WERE REPLACED ONCE WHILE VEHICLE WAS UNDER…

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PASSENGER SLIDING DOOR CHIMED AND REOPENED WITHOUT BEING OBSTRUCTED. RELAY WAS ORIGINALLY PURCHASED IN 2005 AND PROBLEMS WITH DOORS BEGAN WITHIN ONE YEAR. INITIALLY REPAIR WAS DENIED AS DEALER "COULD NOT DUPLICATE PROBLEM." THE SENSORS HAVE BEEN SERVICED 3 TIMES BY DEALER, AND MOTORS WERE REPLACED ONCE WHILE VEHICLE WAS UNDER WARRANTY. THIS PROBLEM IS CONCERNING AS MANUFACTURER AND DEALERS ARE AWARE OF ISSUE, AND REPORTS ON SATURN FORUM AND EDMUNDS.COM HAVE NUMEROUS OWNERS EXPERIENCING FAILURE OF DOORS. DOORS HAVE OPENED WHILE CAR IS IN GEAR, BUT STOPPED. CONCERNED THAT DOORS WILL OPEN WHILE CAR IS MOVING AND CHILDREN WILL BE EJECTED OR INJURED BY DEBRIS ENTERING VEHICLE. *TR

NHTSA ODI #10281963

55,000 miles · Aug 19, 2009
Latches/locks/linkages

TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE PASSENGER SIDE DOORS OPENED WITHOUT WARNING. THE DRIVER HAD TO STOP THE VEHICLE TO CLOSE THE DOORS; HOWEVER, THEY WOULD NOT CLOSE COMPLETELY AND CONTINUED TO PEN WHILE DRIVING. THE DEALER INSPECTED THE VEHICLE AND WAS UNABLE TO DUPLICATE THE F…

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TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE PASSENGER SIDE DOORS OPENED WITHOUT WARNING. THE DRIVER HAD TO STOP THE VEHICLE TO CLOSE THE DOORS; HOWEVER, THEY WOULD NOT CLOSE COMPLETELY AND CONTINUED TO PEN WHILE DRIVING. THE DEALER INSPECTED THE VEHICLE AND WAS UNABLE TO DUPLICATE THE FAILURE. THE MANUFACTURER ADVISED THE CONTACT TO HAVE THE VEHICLE REINSPECTED BY A SATURN DEALER. THE MANUFACTURER ALSO STATED THAT SINCE THE MILEAGE WAS HIGH THEY WOULD NOT COMPENSATE THEM FOR ANY REPAIRS. THE IS AWARE OF THE SAFETY RISK SINCE HER CHILDREN COULD POSSIBLY BE EJECTED FROM THE VEHICLE. THE FAILURE MILEAGE WAS 55,000 AND THE CURRENT MILEAGE WAS 70,000.

NHTSA ODI #10281096

63,000 miles · Oct 6, 2008
Latches/locks/linkages

POWER DOOR ON 2005 SATURN RELAY IS NOT SHUTTING COMPLETELY AND IT HAS ALSO STARTED TO OPEN WHILE DRIVING. IT HAS NOT OPENED COMPLETELY WHILE DRIVING, BUT IT SEPARATES ENOUGH THAT THE LOCKING SYSTEM ON THE CAR STARTS TO LOCK AND UNLOCK ALL THE DOORS REPEATEDLY. THE INTERIOR MANUAL HANDLE TO CONTROL THE DOOR NO LONGER WORKS, BUT…

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POWER DOOR ON 2005 SATURN RELAY IS NOT SHUTTING COMPLETELY AND IT HAS ALSO STARTED TO OPEN WHILE DRIVING. IT HAS NOT OPENED COMPLETELY WHILE DRIVING, BUT IT SEPARATES ENOUGH THAT THE LOCKING SYSTEM ON THE CAR STARTS TO LOCK AND UNLOCK ALL THE DOORS REPEATEDLY. THE INTERIOR MANUAL HANDLE TO CONTROL THE DOOR NO LONGER WORKS, BUT IT DOES WORK BY USING THE INTERIOR BUTTON. THE EXTERIOR HANDLE DOES NOT WORK 100% OF THE TIME AND SOMETIMES THE DOOR DOES NOT FULLY OPEN AND HAS TO BE MANUALLY PUSHED OPEN THE REST OF THE WAY, OR SHUT AND THEN REOPENED SO THAT THE MOTOR WILL REENGAGE. *TR

NHTSA ODI #10244585

23,000 miles · Aug 7, 2008
Latches/locks/linkagesService Brakes, Hydraulic

TL*THE CONTACT OWNS A 2005 SATURN RELAY. THE CONTACT STATED THAT THE PASSENGER SIDE ELECTRIC DOOR DOES NOT LATCH PROPERLY. AS A RESULT, THE DOOR OPENS WHILE THE VEHICLE IS MOVING. HE TOOK THE VEHICLE TO THE DEALER AND THEY RE-ADJUSTED THE DOOR STRIKER. IMMEDIATELY AFTER THE REPAIR, THE FAILURE RECURRED. SECONDLY, HE NOTICED…

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TL*THE CONTACT OWNS A 2005 SATURN RELAY. THE CONTACT STATED THAT THE PASSENGER SIDE ELECTRIC DOOR DOES NOT LATCH PROPERLY. AS A RESULT, THE DOOR OPENS WHILE THE VEHICLE IS MOVING. HE TOOK THE VEHICLE TO THE DEALER AND THEY RE-ADJUSTED THE DOOR STRIKER. IMMEDIATELY AFTER THE REPAIR, THE FAILURE RECURRED. SECONDLY, HE NOTICED EXCESSIVE VIBRATION WHEN DEPRESSING THE BRAKE PEDAL. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY MACHINED HIS BRAKING SYSTEM. AFTER THE REPAIR, THE FAILURE RECURRED. THE CONTACT TOOK THE VEHICLE TO ANOTHER DEALER AND THEY REPLACED THE BRAKE ROTORS AND PADS. THE CONTACT CALLED THE MANUFACTURER AND THEY REFERRED HIM BACK TO THE DEALER. AS OF AUGUST 7, 2008, THE DEALER HAS NOT SUCCESSFULLY REMEDIED THE FAILURE. THE FAILURE MILEAGE WAS 23,000 AND CURRENT MILEAGE WAS 48,900.

NHTSA ODI #10237385

3,854 miles · Aug 13, 2007
Latches/locks/linkages

TL*THE CONTACT OWNS A 2005 SATURN RELAY. THE CONTACT STATED THAT THE REAR PASSENGER SIDE DOOR WILL NOT OPEN WHEN SHE PULLS THE HANDLE. THE LOCKING MECHANISM IS NOT RELEASING. SHE STATED THAT THE DOOR HAS PREVIOUSLY BEEN REPAIRED TWO TIMES FOR MOTOR FAILURE. THE FAILURE BEGAN INTERMITTENTLY TWO WEEKS AFTER THE VEHICLE WAS PUR…

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TL*THE CONTACT OWNS A 2005 SATURN RELAY. THE CONTACT STATED THAT THE REAR PASSENGER SIDE DOOR WILL NOT OPEN WHEN SHE PULLS THE HANDLE. THE LOCKING MECHANISM IS NOT RELEASING. SHE STATED THAT THE DOOR HAS PREVIOUSLY BEEN REPAIRED TWO TIMES FOR MOTOR FAILURE. THE FAILURE BEGAN INTERMITTENTLY TWO WEEKS AFTER THE VEHICLE WAS PURCHASED, BUT IS NOW OCCURRING MORE FREQUENTLY. SHE HAS TAKEN THE VEHICLE TO THE DEALER ON THREE OCCASIONS AND THEY FOUND NO FAILURE WITH THE DOOR. THE CONTACT MADE THREE RECORDINGS OF THE DOOR NOT OPENING. THE CURRENT MILEAGE WAS 47,000 AND FAILURE MILEAGE WAS 3,854.

NHTSA ODI #10199396

2,142 miles · Jul 18, 2007
EquipmentLatches/locks/linkagesPower Train

RIGHT DOOR POPPED OPEN WHEN IT WANTED TOO. AIR CONDITIONER (A/C )DID NOT PROPERLY COOL, SEVERE VIBRATION IN FRONT DRIVETRAIN. 09/01/05 CLEANED CONTACTS, 10/8/05 MOTOR AND CLUTCH ASSEMBLY FOR DOOR, 02/27/06 DOOR CONTACTS AND CABLE, 04/19/06 RETURNED TO DEALER, 07/18/06 REPLACED CONTACTS, 0 AND ON 8/16/06 RETURNED TO DEALER. D…

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RIGHT DOOR POPPED OPEN WHEN IT WANTED TOO. AIR CONDITIONER (A/C )DID NOT PROPERLY COOL, SEVERE VIBRATION IN FRONT DRIVETRAIN. 09/01/05 CLEANED CONTACTS, 10/8/05 MOTOR AND CLUTCH ASSEMBLY FOR DOOR, 02/27/06 DOOR CONTACTS AND CABLE, 04/19/06 RETURNED TO DEALER, 07/18/06 REPLACED CONTACTS, 0 AND ON 8/16/06 RETURNED TO DEALER. DOORS WERE INOPERATIVE. THIS WAS WHAT THEY GAVE US FOR COPIES OF OUR RECORDS THEY NOW HAVE OUR RECORDS FROZEN SO WE COULD NOT VIEW THE HISTORY, DOORS WERE INOPERATIV AT THIS TIME. *AK

NHTSA ODI #10196775

1,100 miles · Sep 27, 2006
Latches/locks/linkagesService Brakes, HydraulicTires

DT*: THE CONTACT STATED WHILE DRIVING 65 MPH ON NORMAL ROAD CONDITIONS, A NOISE WAS HEARD FROM ONE OF THE TIRES. THE RIGHT FRONT TIRE BLEW OUT AND THE TIRE FAILURE WAS ON THE OUTER WALL. THE SAME INCIDENT OCCURRED SEVERAL DAYS AFTER WITH THE LEFT FRONT TIRE. THE DEALERSHIP REPLACED ALL FOUR TIRES. ALSO, THE BRAKES MADE A LOU…

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DT*: THE CONTACT STATED WHILE DRIVING 65 MPH ON NORMAL ROAD CONDITIONS, A NOISE WAS HEARD FROM ONE OF THE TIRES. THE RIGHT FRONT TIRE BLEW OUT AND THE TIRE FAILURE WAS ON THE OUTER WALL. THE SAME INCIDENT OCCURRED SEVERAL DAYS AFTER WITH THE LEFT FRONT TIRE. THE DEALERSHIP REPLACED ALL FOUR TIRES. ALSO, THE BRAKES MADE A LOUD NOISE WHILE DRIVING 5 MPH, AND THE ABS LIGHT ILLUMINATED INTERMITTENTLY. THE DEALERSHIP CORRECTED THE PROBLEM BUT THE BRAKE NOISE CONTINUED AND ON ONE OCCASION THE WHEELS LOCKED UP. RECENTLY, ONE OF THE REAR TIRES BLEW OUT, BUT THE DEALERSHIP DID NOT FIND ANY ABNORMALITY FOR THIS REPETITIVE PROBLEM. THE VEHICLE WAS TAKEN TO THE DEALERSHIP TWELVE TIMES IN A ONE AND A HALF YEAR PERIOD. THE MANUFACTURER WAS CONTACTED, AND ADVISED TO TAKE THE VEHICLE TO THE DEALERSHIP FOR A DIAGNOSIS. THE CONTACT WAS VERY CONCERNED BECAUSE ON TOP OF THE MECHANICAL DEFECTS, OTHER BODY DEFECTS LIKE DOORS OPENING BY ITSELF WHILE DRIVING CONSTITUTED A SEVERE RISK TO SAFETY.

NHTSA ODI #10169450

13,412 miles · Jul 24, 2006
Latches/locks/linkages

DT*: THE CONTACT STATED, WHILE DRIVING AT 30 MPH., THE RIGHT SLIDING DOOR OPENED WITHOUT WARNING. IN A TWO-WEEK PERIOD, THE SLIDING DOOR OPENED TWICE WITHOUT INCIDENT. THE DOOR WAS SERVICED AT THE DEALER, BUT STILL DOES NOT COMPLETELY LATCH. UPDATED 09/15/06. *JB

NHTSA ODI #10163258

2,878 miles · Nov 30, 2005
Electrical SystemExterior LightingInterior Lighting

DT: THE CONTACT STATES THERE WAS AN ONGOING PROBLEM WITH EXTERIOR AND INTERIOR LIGHTING. WHILE DRIVING, THE HEADLIGHTS AND THE DASHBOARD PANEL LIGHTS FLICKERED FROM BRIGHT TO DIM. ALSO, THE IDLE WAS VERY LOUD AND ROUGH. SHE TOOK THE VEHICLE TO THE DEALER. THE DEALER REPLACED THE ALTERNATOR. THIS DID NOT CORRECT THE PROBLEM.…

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DT: THE CONTACT STATES THERE WAS AN ONGOING PROBLEM WITH EXTERIOR AND INTERIOR LIGHTING. WHILE DRIVING, THE HEADLIGHTS AND THE DASHBOARD PANEL LIGHTS FLICKERED FROM BRIGHT TO DIM. ALSO, THE IDLE WAS VERY LOUD AND ROUGH. SHE TOOK THE VEHICLE TO THE DEALER. THE DEALER REPLACED THE ALTERNATOR. THIS DID NOT CORRECT THE PROBLEM. THE DEALER WAS UNABLE TO ACCURATELY DIAGNOSE THE PROBLEM, AND NO FURTHER REPAIRS WERE MADE. *AK UPDATED 12/27/2005. THE HORN SPRINGS WERE DEFORM WHICH RESULTED IN THE HORN BEING INOPERATIVE. THE SLIDING DOOR WOULD CHIME AS IF THE DOOR WAS NOT CLOSED. THE TECH ADJUSTED THE TOP MIDDLE AND BOTTOM LATCHES. THE BRAKES PULSATED WHEN BRAKING. THE TECHNICIAN HAD TO RESURFACE BOTH FRONT ROTORS. *NM

NHTSA ODI #10144004

Official recalls

2

05V287000 · Parking Brake

Jun 20, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' TO MEET THE STANDARD, THE VEHICLE MUST NOT MOVE FOR FIVE MINUTES WHEN STOPPED ON A STEEP HILL WITH THE PARKING BRAKE APPLIED AND THE VEHICLE IN NEUTRAL (N). SOME OF THESE VEHICLES FAILED THIS TEST.

Consequence & remedy

Consequence: WHEN THE PARKING BRAKE IS RELEASED, THE DRIVER MAY NOTICE UNINTENDED BRAKING WHEN ACCELERATING, DECELERATING, OR COASTING, AND A NOISE COMING FROM THE REAR OF THE VEHICLE. UNINTENDED VEHICLE MOVEMENT COULD OCCUR INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT FOR PARKING BRAKE LEVER SLIPPAGE AT EACH REAR BRAKE CALIPER AND REPLACE THE CALIPER IF LEVER SLIPPAGE IS IDENTIFIED. THE RECALL BEGAN ON NOVEMBER 14, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR SATURN AT 1-800-972-8876.

05V061000 · Seats:mid/rear Assembly

Feb 18, 2005

ON CERTAIN MINIVANS, THE OUTBOARD RELEASE HANDLE ON THE IMPACT-SIDE SECOND-ROW BUCKET SEAT MAY BE ACTUATED AND THE REAR LATCHES MAY UNLATCH EARLY IN A SIDE IMPACT CRASH. THIS WAS DISCOVERED IN A SIDE IMPACT TEST RUN BY GM, UNDER CONDITIONS SIMILAR TO NHTSA'S NEW CAR ASSESSMENT PROGRAM (NCAP) SIDE IMPACT TEST.

Consequence & remedy

Consequence: IF THE REAR LATCHES OF THE SEAT RELEASE EARLY IN A SEVERE SIDE IMPACT, THE FRONT OUTBOARD LATCH MAY DISENGAGE AND INCREASE THE POTENTIAL FOR INJURY TO THE OCCUPANT OF THE SEAT.

Remedy: DEALERS WILL REMOVE THE SEAT LATCH RELEASE HANDLE AND INSTALL A BLACK PLASTIC CAP OVER THE EXPOSED METAL STUD TO ELIMINATE THE SIDE IMPACT SAFETY CONCERN FREE OF CHARGE. THE RECALL BEGAN ON APRIL 5, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876, CHEVROLET AT 1-800-630-2438, AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA07019 · Power Sliding Door

Opened Dec 11, 2007 · Closed Feb 23, 2009

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

PE07044 · Power Sliding Door Opening

Opened Aug 16, 2007 · Closed Dec 11, 2007

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

PE05063 · Electrical Harness Damage

Opened Nov 29, 2005 · Closed Mar 6, 2006

Status: closed (inferred from source dates) · Electrical System; Electrical System:wiring:front Underhood; Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (3)

Electrical System

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:front Underhood

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.