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2005 Saturn Relay

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

79 reports with mileage · 12 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports1 injury reports

What owners actually said

91 reports
Mileage unknown · Feb 13, 2007
Steering

SATURN 2005 RELAY MAKES A LOUD GROANING NOISE WHEN TURNING LEFT OR RIGHT. THE NOISE CAN GET LOUD ENOUGH TO VIBRATE THE CAR AND MY INFANTS CAR SEAT. IT SCARES ME TO DRIVE A VEHICLE THAT VIBRATES MY BABY'S CAR SEAT. SATURN HAS TRIED TO FIX THE PROBLEM 6 TIMES. AFTER EACH ATTEMPT THEY TELL ME IT SHOULD BE SAFE TO DRIVE. THEY HA…

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SATURN 2005 RELAY MAKES A LOUD GROANING NOISE WHEN TURNING LEFT OR RIGHT. THE NOISE CAN GET LOUD ENOUGH TO VIBRATE THE CAR AND MY INFANTS CAR SEAT. IT SCARES ME TO DRIVE A VEHICLE THAT VIBRATES MY BABY'S CAR SEAT. SATURN HAS TRIED TO FIX THE PROBLEM 6 TIMES. AFTER EACH ATTEMPT THEY TELL ME IT SHOULD BE SAFE TO DRIVE. THEY HAVE REPLACED THE STEERING COLUMN, GEAR, WHEEL BEARINGS, AXLE. PROBLEM IS STILL THERE THEY ARE NOW RE-REPLACING THE GEAR. *NM

NHTSA ODI #10182499

31,239 miles · Dec 8, 2006
Fuel System, Gasoline

DT*: THE CONTACT STATED WHEN THE VEHICLE WAS FACING DOWN HILL MOVING OR PARKED, WITH 1/4 OF A TANK OF GAS OR LESS, THE FUEL GAUGE INDICATOR NEEDLE WOULD MOVE TOWARD EMPTY AND FUEL WOULD NOT FLOW TO THE ENGINE CAUSING A PROBLEM STARTING THE VEHICLE. ALSO, THIS CAUSED THE VEHICLE TO STALL WHILE THE VEHICLE MOVED DOWN HILL. THE S…

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DT*: THE CONTACT STATED WHEN THE VEHICLE WAS FACING DOWN HILL MOVING OR PARKED, WITH 1/4 OF A TANK OF GAS OR LESS, THE FUEL GAUGE INDICATOR NEEDLE WOULD MOVE TOWARD EMPTY AND FUEL WOULD NOT FLOW TO THE ENGINE CAUSING A PROBLEM STARTING THE VEHICLE. ALSO, THIS CAUSED THE VEHICLE TO STALL WHILE THE VEHICLE MOVED DOWN HILL. THE SALES/SERVICE DEALER AND MANUFACTURER WERE NOTIFIED, AND THE CONTACT WAS INFORMED BY BOTH THE SERVICE DEALER AND THE MANUFACTURER, THAT THE DESIGN OF THE VEHICLE REQUIRED AT LEAST A HALF FULL TANK OF FUEL TO PREVENT ENGINE FAILURE. UPDATED 1/19/2007 - *NM

NHTSA ODI #10175584

1,000 miles · Dec 6, 2006
Electrical SystemService Brakes, Hydraulic

2005 SATURN RELAY HAS NUMEROUS DESIGN FLAWS, AND SATURN IS UNABLE TO FIX. ONSTAR DISABLES SPEEDOMETER WHEN USED, RADIO MUTES AND CAR MUST BE TURNED OFF AND BACK ON TO RESET, ABS SYSTEM MALFUNCTIONS REPEATEDLY EVEN AFTER REPLACING EBCM, ABS PUMP, BCM, LIGHTS FLICKER BOTH INTERIOR AND EXTERIOR, ALTERNATOR FOUND TO HAVE ERRATIC OUT…

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2005 SATURN RELAY HAS NUMEROUS DESIGN FLAWS, AND SATURN IS UNABLE TO FIX. ONSTAR DISABLES SPEEDOMETER WHEN USED, RADIO MUTES AND CAR MUST BE TURNED OFF AND BACK ON TO RESET, ABS SYSTEM MALFUNCTIONS REPEATEDLY EVEN AFTER REPLACING EBCM, ABS PUMP, BCM, LIGHTS FLICKER BOTH INTERIOR AND EXTERIOR, ALTERNATOR FOUND TO HAVE ERRATIC OUTPUT, NEW ALTERNATOR DID NOT SOLVE PROBLEM. BRAKE ROTORS WARPED WITHIN 25K MILES. SATURN WILL ONLY KEEPING TRYING TO REPAIR, BUT IS UNABLE TO SOLVE PROBLEMS. *NM

NHTSA ODI #10175424

3,000 miles · Oct 26, 2006
Electrical System

SATURN RELAY 2005: AFTER TURNING THE CAR ON, NO SOUND COMES FROM THE RADIO, OR CD. THE NO SOUND DISABLES THE ON-STAR FUNCTION AND REAR PARKING SENSOR. THUS I CAN NOT CALL ON STAR OR HEAR THE CHIMES FROM THE REAR PARKING SENSOR. THIS ISSUE IS NOT A REPEATABLE EVENT. I HAVE NOT FOUND A WAY TO DUPLICATE THE EVENT. I HAVE DETER…

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SATURN RELAY 2005: AFTER TURNING THE CAR ON, NO SOUND COMES FROM THE RADIO, OR CD. THE NO SOUND DISABLES THE ON-STAR FUNCTION AND REAR PARKING SENSOR. THUS I CAN NOT CALL ON STAR OR HEAR THE CHIMES FROM THE REAR PARKING SENSOR. THIS ISSUE IS NOT A REPEATABLE EVENT. I HAVE NOT FOUND A WAY TO DUPLICATE THE EVENT. I HAVE DETERMINED THAT IF I SHUT OFF THE CAR AND OPEN THE DOOR AND WAIT AT LEAST ONE MINUTE, THE SOUND WILL RESET AND WORK FINE. EVERY 3 MONTHS WHEN I TAKE THE CAR BACK FOR OIL CHANGE I IDENTIFY THE PROBLEM, BUT SINCE IT CAN NOT BE DUPLICATED THE DEALER WILL NOT INVESTIGATE OR ATTEMPT TO REPAIR. THE CONCERN IS THE NON-FUNCTIONING OF ON-STAR AND REAR PARKING SENSORS. THIS ARE SAFETY FEATURES THAT CAN NOT BE USED IF REQUIRED IN AN EMERGENCY AND THE SOUND IS NOT WORKING. *NM

NHTSA ODI #10171914

1,100 miles · Sep 27, 2006
Latches/locks/linkagesService Brakes, HydraulicTires

DT*: THE CONTACT STATED WHILE DRIVING 65 MPH ON NORMAL ROAD CONDITIONS, A NOISE WAS HEARD FROM ONE OF THE TIRES. THE RIGHT FRONT TIRE BLEW OUT AND THE TIRE FAILURE WAS ON THE OUTER WALL. THE SAME INCIDENT OCCURRED SEVERAL DAYS AFTER WITH THE LEFT FRONT TIRE. THE DEALERSHIP REPLACED ALL FOUR TIRES. ALSO, THE BRAKES MADE A LOU…

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DT*: THE CONTACT STATED WHILE DRIVING 65 MPH ON NORMAL ROAD CONDITIONS, A NOISE WAS HEARD FROM ONE OF THE TIRES. THE RIGHT FRONT TIRE BLEW OUT AND THE TIRE FAILURE WAS ON THE OUTER WALL. THE SAME INCIDENT OCCURRED SEVERAL DAYS AFTER WITH THE LEFT FRONT TIRE. THE DEALERSHIP REPLACED ALL FOUR TIRES. ALSO, THE BRAKES MADE A LOUD NOISE WHILE DRIVING 5 MPH, AND THE ABS LIGHT ILLUMINATED INTERMITTENTLY. THE DEALERSHIP CORRECTED THE PROBLEM BUT THE BRAKE NOISE CONTINUED AND ON ONE OCCASION THE WHEELS LOCKED UP. RECENTLY, ONE OF THE REAR TIRES BLEW OUT, BUT THE DEALERSHIP DID NOT FIND ANY ABNORMALITY FOR THIS REPETITIVE PROBLEM. THE VEHICLE WAS TAKEN TO THE DEALERSHIP TWELVE TIMES IN A ONE AND A HALF YEAR PERIOD. THE MANUFACTURER WAS CONTACTED, AND ADVISED TO TAKE THE VEHICLE TO THE DEALERSHIP FOR A DIAGNOSIS. THE CONTACT WAS VERY CONCERNED BECAUSE ON TOP OF THE MECHANICAL DEFECTS, OTHER BODY DEFECTS LIKE DOORS OPENING BY ITSELF WHILE DRIVING CONSTITUTED A SEVERE RISK TO SAFETY.

NHTSA ODI #10169450

20,800 miles · Aug 30, 2006
Exterior LightingInterior Lighting

DT*: THE CONTACT STATED THE EXTERIOR AND INTERIOR LIGHTS BECAME DIM AND BRIGHTENED WHILE DRIVING. THE PROBLEM WORSENED WHILE THE CRUISE CONTROL WAS ON. THE DEALERSHIP WAS MADE AWARE OF THE PROBLEM, BUT THERE WERE NO REPAIRS PERFORMED.

NHTSA ODI #10167074

15,000 miles · Aug 9, 2006
Service Brakes, Hydraulic

BRAKES GET SO HOT WHEN TRAVELING DOWN A MOUNTAIN THAT IT CAUSES THE ROTORS TO WARP. THE VAN SHAKES AND SHIMMIES AND MAKES A LOUD SOUND AS IF YOU WERE TRAVELING OVER RUMBLE STRIPS ON THE ROAD. THE VAN EXHIBITED THESE FAILURES AROUND 15,000 MILES. THE PROBLEM STILL EXISTS DESPITE THE DEALER RESURFACING THE ROTORS. AFTER DRIVING TH…

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BRAKES GET SO HOT WHEN TRAVELING DOWN A MOUNTAIN THAT IT CAUSES THE ROTORS TO WARP. THE VAN SHAKES AND SHIMMIES AND MAKES A LOUD SOUND AS IF YOU WERE TRAVELING OVER RUMBLE STRIPS ON THE ROAD. THE VAN EXHIBITED THESE FAILURES AROUND 15,000 MILES. THE PROBLEM STILL EXISTS DESPITE THE DEALER RESURFACING THE ROTORS. AFTER DRIVING THE VEHICLE DOWN HILL THE BRAKES GET HOT AGAIN AND CAUSE THE ROTORS TO BE WARPED AGAIN. *NM

NHTSA ODI #10165035

7,266 miles · Aug 3, 2006
Service Brakes, Hydraulic

CAR PURCHASED 8/24/05 1/9/06 = ABS/TRACTION CONTROL SERVICE LIGHTS ILLUMINATING; PART REPAIRED 3/31/06 = HIGH SPEED BRAKING VIBRATION/PULSATION; PART REPAIRED 7/24/06 = HIGH SPEED BRAKING VIBRATION/PULSATION; PART REPAIRED 8/2/06 = HIGH SPEED BRAKING VIBRATION/PULSATION; PART REPLACED 8/2/06 = ABS/TRACTION CONTROL SERVICE …

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CAR PURCHASED 8/24/05 1/9/06 = ABS/TRACTION CONTROL SERVICE LIGHTS ILLUMINATING; PART REPAIRED 3/31/06 = HIGH SPEED BRAKING VIBRATION/PULSATION; PART REPAIRED 7/24/06 = HIGH SPEED BRAKING VIBRATION/PULSATION; PART REPAIRED 8/2/06 = HIGH SPEED BRAKING VIBRATION/PULSATION; PART REPLACED 8/2/06 = ABS/TRACTION CONTROL SERVICE LIGHTS ILLUMINATING; PART REPAIRED/REPLACED. *JB

NHTSA ODI #10164353

13,412 miles · Jul 24, 2006
Latches/locks/linkages

DT*: THE CONTACT STATED, WHILE DRIVING AT 30 MPH., THE RIGHT SLIDING DOOR OPENED WITHOUT WARNING. IN A TWO-WEEK PERIOD, THE SLIDING DOOR OPENED TWICE WITHOUT INCIDENT. THE DOOR WAS SERVICED AT THE DEALER, BUT STILL DOES NOT COMPLETELY LATCH. UPDATED 09/15/06. *JB

NHTSA ODI #10163258

12,746 miles · Apr 7, 2006
Power Train

DT*: THE CONTACT STATED THE VEHICLE ROLLED SLIGHTLY BACKWARD ON AN INCLINE WHILE MOVING FOOT FROM THE BRAKE PEDAL TO THE ACCELERATOR PEDAL. ONE DEALER DETERMINED THIS WAS NORMAL AND ANOTHER DETERMINED A RECENT DESIGN CHANGE WAS THE CAUSE. UPDATED 5/2/2006 - *NM

NHTSA ODI #10154805

Official recalls

2

05V287000 · Parking Brake

Jun 20, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' TO MEET THE STANDARD, THE VEHICLE MUST NOT MOVE FOR FIVE MINUTES WHEN STOPPED ON A STEEP HILL WITH THE PARKING BRAKE APPLIED AND THE VEHICLE IN NEUTRAL (N). SOME OF THESE VEHICLES FAILED THIS TEST.

Consequence & remedy

Consequence: WHEN THE PARKING BRAKE IS RELEASED, THE DRIVER MAY NOTICE UNINTENDED BRAKING WHEN ACCELERATING, DECELERATING, OR COASTING, AND A NOISE COMING FROM THE REAR OF THE VEHICLE. UNINTENDED VEHICLE MOVEMENT COULD OCCUR INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT FOR PARKING BRAKE LEVER SLIPPAGE AT EACH REAR BRAKE CALIPER AND REPLACE THE CALIPER IF LEVER SLIPPAGE IS IDENTIFIED. THE RECALL BEGAN ON NOVEMBER 14, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR SATURN AT 1-800-972-8876.

05V061000 · Seats:mid/rear Assembly

Feb 18, 2005

ON CERTAIN MINIVANS, THE OUTBOARD RELEASE HANDLE ON THE IMPACT-SIDE SECOND-ROW BUCKET SEAT MAY BE ACTUATED AND THE REAR LATCHES MAY UNLATCH EARLY IN A SIDE IMPACT CRASH. THIS WAS DISCOVERED IN A SIDE IMPACT TEST RUN BY GM, UNDER CONDITIONS SIMILAR TO NHTSA'S NEW CAR ASSESSMENT PROGRAM (NCAP) SIDE IMPACT TEST.

Consequence & remedy

Consequence: IF THE REAR LATCHES OF THE SEAT RELEASE EARLY IN A SEVERE SIDE IMPACT, THE FRONT OUTBOARD LATCH MAY DISENGAGE AND INCREASE THE POTENTIAL FOR INJURY TO THE OCCUPANT OF THE SEAT.

Remedy: DEALERS WILL REMOVE THE SEAT LATCH RELEASE HANDLE AND INSTALL A BLACK PLASTIC CAP OVER THE EXPOSED METAL STUD TO ELIMINATE THE SIDE IMPACT SAFETY CONCERN FREE OF CHARGE. THE RECALL BEGAN ON APRIL 5, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876, CHEVROLET AT 1-800-630-2438, AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA07019 · Power Sliding Door

Opened Dec 11, 2007 · Closed Feb 23, 2009

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

PE07044 · Power Sliding Door Opening

Opened Aug 16, 2007 · Closed Dec 11, 2007

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

PE05063 · Electrical Harness Damage

Opened Nov 29, 2005 · Closed Mar 6, 2006

Status: closed (inferred from source dates) · Electrical System; Electrical System:wiring:front Underhood; Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (3)

Electrical System

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:front Underhood

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.