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2005 Saturn Relay

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

79 reports with mileage · 12 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports1 injury reports

What owners actually said

91 reports
100,000 miles · Dec 21, 2012
Fuel/propulsion System

FUEL READ A LITTLE LESS THAN 1/4 OF A TANK. DRIVING 40 MPH DOWN THE STREET, ENGINE STOPPED. WOULD NOT START. TOWED HOME. PUT GAS IN IT AND IT STARTED. HAPPENED AGAIN ON DEC 20. DRIVING 70MPH ON THE INTERSTATE. FUEL GAUGE AT 1/4 TANK. ENGINE STOPPED. PUT 2 GALLONS OF GAS IN AND IT STARTED. FUEL SENSOR WAS REPLACED IN SPRING …

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FUEL READ A LITTLE LESS THAN 1/4 OF A TANK. DRIVING 40 MPH DOWN THE STREET, ENGINE STOPPED. WOULD NOT START. TOWED HOME. PUT GAS IN IT AND IT STARTED. HAPPENED AGAIN ON DEC 20. DRIVING 70MPH ON THE INTERSTATE. FUEL GAUGE AT 1/4 TANK. ENGINE STOPPED. PUT 2 GALLONS OF GAS IN AND IT STARTED. FUEL SENSOR WAS REPLACED IN SPRING OF 2010 BY AN AUTHORIZED GM DEALER[XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10489482

80,000 miles · Dec 18, 2012
Electrical SystemExterior LightingService Brakes

ABS WARNING LIGHT APPEARS INTERMITTENTLY EVEN AFTER BRAKES WERE REPLACED. SEEMS TO BE ELECTRICAL ISSUE AS OPENING THE DOOR DOESN'T ALWAYS TURN ON LIGHT OR TURN OFF RADIO. DRAINED BATTERY. NOW I HAVE TO PULL FUSE. STEERING WHEEL RADIO CONTROLS HAVE NEVER WORKED PROPERLY OFTEN PERFORMING OPPOSITE FUNCTIONS. *TR

NHTSA ODI #10489110

42,109 miles · Apr 23, 2012
Service Brakes, Hydraulic

ABS SYSTEM WARNING LIGHT COMES ON INTERMITTENTLY. ABS SYSTEM SHUTS DOWN WHILE LIGHT IS ON. EBCM WAS REPLACED BY GM DEALER, BUT PROBLEM PERSISTS. *TR

NHTSA ODI #10456190

86,000 miles · Jan 13, 2012
Electrical SystemElectronic Stability Control (esc)Service Brakes, Hydraulic

12/19/2011 WIFE WAS DRIVING CAR ON 4 LANE HIGHWAY WHEN BRAKES ENGAGED FOR NO REASON. FOOT WAS NOT EVEN ON THE PEDAL. VAN LURCHED, TIRES SQUEALED, DRASTICALLY REDUCED SPEED DOWN TO 20 MPH, AND CAR PULLED TO THE RIGHT. SHE PULLED OFF ONTO SHOULDER OF ROAD. T/C LIGHT CAME ON. VAN DROVE NORMALLY AFTER THAT UNTIL 1/5/12 WHEN IT …

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12/19/2011 WIFE WAS DRIVING CAR ON 4 LANE HIGHWAY WHEN BRAKES ENGAGED FOR NO REASON. FOOT WAS NOT EVEN ON THE PEDAL. VAN LURCHED, TIRES SQUEALED, DRASTICALLY REDUCED SPEED DOWN TO 20 MPH, AND CAR PULLED TO THE RIGHT. SHE PULLED OFF ONTO SHOULDER OF ROAD. T/C LIGHT CAME ON. VAN DROVE NORMALLY AFTER THAT UNTIL 1/5/12 WHEN IT HAPPENED AGAIN. THIS TIME IT HAPPENED AT A LOWER SPEED, WHILE SLOWING TO TURN LEFT THROUGH AN INTERSECTION. MADE CAR SKID AND SHE ALMOST MISSED THE TURN. IT HAPPENED AGAIN ON 1/6/11 WHILE TURNING INTO A PARKING LOT. SAME SYMPTOMS, THIS TIME CAR PULLED TO LEFT. I INSPECTED VEHICLE TO FIND THAT RIGHT REAR BRAKE CALIPER WAS LEAKING BRAKE FLUID. THOUGHT THAT WOULD SOLVE PROBLEM, HOWEVER, IT WAS AN UNRELATED ISSUE. HAPPENED 5 TIMES ON 1/10/11, ONCE AGAIN ON 1/11/11 AT 60 MPH, AND ON 1/12/11 AT A LOWER SPEED. DIAGNOSIS BY A GM CERTIFIED MECHANIC DETERMINED THE PROBLEM TO BE THE EBCM. CURRENTLY THE FUSE HAS BEEN REMOVED FROM THE ABS AND ABS PUMP TO PREVENT THIS VERY DANGEROUS CONDITION FROM HAPPENING AGAIN. SWITCH IN CAR TO DEACTIVATE TRACTION CONTROL WAS NOT STOPPING IT FROM MALFUNCTIONING. MY WIFE AND KIDS USE THIS CAR, AND I WAS VERY WORRIED ABOUT THEIR SAFETY, AND I HAD TO CONSULT 3-4 DIFFERENT MECHANICS TO BRAINSTORM AND FIGURE OUT WHAT WAS CAUSING THIS PROBLEM. *TR

NHTSA ODI #10443718

104,398 miles · Sep 18, 2011
Service Brakes, Hydraulic

WHEN THE ABS AND TRACTION CONTROL SENSOR LIGHTS CAME ON , IT FELT LIKE THE CAR WASN'T SLOWING DOWN MUCH, AT 35 MPH. IT WAS SCARY. I KNOW OF OTHER PEOPLE THAT HAD THIS SAME PROBLEM, THERE SHOULD BE A RECALL ON THIS. I WAS TOLD IS THE EBCM MODULE. *TT

NHTSA ODI #10425974

48,000 miles · Aug 25, 2011
Service Brakes, Electric

2005 SATURN RELAY 3: REPLACED ABS SENSOR IN WHEEL HUBS 5 TIMES BECAUSE OF AWD BEING DISABLED DUE TO ABS LIGHT COMING ON. CODE INDICATED BAD SENSOR WHEN THE PROBLEM WAS REALLY THE EBCM. I HAVE SEEN NUMEROUS COMPLAINTS FROM OTHER SATURN RELAY OWNERS OF THE SAME PROBLEM. I DON'T UNDERSTAND WHY A RECALL HAS NOT BEEN ISSUED. *TR

NHTSA ODI #10421508

18,000 miles · Jul 21, 2011
Service Brakes, Hydraulic

I BOUGHT MY 2005 RELAY BRAND NEW FROM THE SATURN DEALER. ABOUT 1 YEAR LATER THE ABS LIGHT WENT ON AND I HAD IT SERVICED UNDER WARRANTY. 1 MONTH LATER ABS LIGHT AGAIN. THE HUB WAS REPLACED AND THIS FIXED THE PROBLEM FOR SEVERAL MONTHS. ABS LIGHT AGAIN. THIS TIME THE DEALER REPLACED THE SENSOR. ONE MONTH LATER REPLACED THE SENSOR …

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I BOUGHT MY 2005 RELAY BRAND NEW FROM THE SATURN DEALER. ABOUT 1 YEAR LATER THE ABS LIGHT WENT ON AND I HAD IT SERVICED UNDER WARRANTY. 1 MONTH LATER ABS LIGHT AGAIN. THE HUB WAS REPLACED AND THIS FIXED THE PROBLEM FOR SEVERAL MONTHS. ABS LIGHT AGAIN. THIS TIME THE DEALER REPLACED THE SENSOR. ONE MONTH LATER REPLACED THE SENSOR AGAIN. I STARTED HAVING SOME SHAKING WHEN BRAKING THEN THE ABS LIGHT APPEARED AGAIN. I TOOK THE CAR TO A PRIVATE MECHANIC INSTEAD OF THE DEALER THINKING THAT MAYBE THE DEALER MECHANICS WERE SHORT-CUTTING ON REPAIRS. THE PRIVATE MECHANIC WAS NOT ABLE TO REMEDY THE PROBLEM. THE ABS LIGHT STILL COMES ON ALL THE TIME. THE 2005 SATURN RELAY NEEDS A RECALL! *KB

NHTSA ODI #10413963

65,632 miles · Jun 21, 2011
Service Brakes, ElectricWheels

I HAVE A SATURN RELAY 2005 ABS LIGHTS STAYS ON,ALL WHEEL DRIVE DISABLE WARNING LIGHT STAYS ON, REPLACED HUB AND WHEELBEARING THREE TIMES STILL HAVE ABS LIGHTS COME ON. NOBODY SEEM TO KNOW HOW FIX THIS PROBLEM, THIS IS A SAFETY ISSUE. DON'T TRUST HAVING MY KIDS IN THE CAR. I LOOKED UP ON THE COMPUTER A LOT OF SIMILAR COMPLAINTS W…

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I HAVE A SATURN RELAY 2005 ABS LIGHTS STAYS ON,ALL WHEEL DRIVE DISABLE WARNING LIGHT STAYS ON, REPLACED HUB AND WHEELBEARING THREE TIMES STILL HAVE ABS LIGHTS COME ON. NOBODY SEEM TO KNOW HOW FIX THIS PROBLEM, THIS IS A SAFETY ISSUE. DON'T TRUST HAVING MY KIDS IN THE CAR. I LOOKED UP ON THE COMPUTER A LOT OF SIMILAR COMPLAINTS WITH THE SAME ISSUE WITH THE SATURN RELAY,THERE NEEDS TO BE A RECALL BEFORE THERE ARE SERIOUS ACCIDENTS AND LAWSUITS. *TR

NHTSA ODI #10407773

111,934 miles · Mar 21, 2011
Electrical SystemEngine And Engine CoolingTraction Control System

I HAVE A PROBLEM WITH THE ABS/TRACTION CONTROL LIGHT COMING ON AND THE BRAKING SYSTEM WILL NOT OPERERATE PROPERLY. THERE HAS BEEN A FEW TIMES WHERE THE BRAKES WILL NOT STOP THE VEHICLE PROPERLY OR HAVE LOCKED UP A COUPLE OF TIMES. WE ALSO HAD TO REPLACE THE EGR VALVE DO TO A CODE 0414/0414. WE ALSO HAD TO REPLACE THE PCM BECAUSE…

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I HAVE A PROBLEM WITH THE ABS/TRACTION CONTROL LIGHT COMING ON AND THE BRAKING SYSTEM WILL NOT OPERERATE PROPERLY. THERE HAS BEEN A FEW TIMES WHERE THE BRAKES WILL NOT STOP THE VEHICLE PROPERLY OR HAVE LOCKED UP A COUPLE OF TIMES. WE ALSO HAD TO REPLACE THE EGR VALVE DO TO A CODE 0414/0414. WE ALSO HAD TO REPLACE THE PCM BECAUSE THE SYSTEM LOCKED UP AND DELETED ALL THE CODES CAUSING THE ENGINE TO FAIL TO START WHILE TRING TO UPDATE THE PCM TO RECOGNIZE THE NEW EGR. I ALSO HAVE PROPLEMS WITH THE LIGHTS FLICKERING AND DIMMING ALL THE TIME. THESE PROBLEMS EXIST EVERY DAY AND I FEEL THE VEHICLE IS GETTING UNSAFE TO DRIVE. I HAVE CONTACTED GM SEVERAL TIMES AND TOOK THE VEHICLE TO A LOCAL DEALERSHIP TO GET THE PCM REPLACED. THEY WOULD NOT GIVE ME THE OLD PCM BUT I HAVE THE ORIGINAL DELPHI EGR VALVE. GM SAID THTHAT THE 2005 RELAY HAS RECALLS ON THE EGR AND PCM BUT MY VIN WAS NOT AFFECTED AND REFUSED TO PAY ANY ON THE REPAIRS OR PAY TO HAVE THE VAN CHECKED OUT AT A GM DEALERSHIP. *TR

NHTSA ODI #10392413

65,000 miles · Feb 26, 2011
Service Brakes, Hydraulic

THE ABS LIGHT CAME ON WHILE BACKING OUT OF THE DRIVEWAY. IT HAS BEEN IN TO THE SHOP 3 TIMES. BOTH HUBS HAVE BEEN REPLACED. ABS WARNING CONTINUES TO COME ON DAILY AT RANDOM TIMES. NOW THE BRAKE LIGHT IS COMING ON WITH THE ABS SOMETIMES WHILE DRIVING OR BRAKING. THERE ARE NEW BRAKE PADS AND THE ROTORS ARE GOOD. BUT THE BRAKES…

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THE ABS LIGHT CAME ON WHILE BACKING OUT OF THE DRIVEWAY. IT HAS BEEN IN TO THE SHOP 3 TIMES. BOTH HUBS HAVE BEEN REPLACED. ABS WARNING CONTINUES TO COME ON DAILY AT RANDOM TIMES. NOW THE BRAKE LIGHT IS COMING ON WITH THE ABS SOMETIMES WHILE DRIVING OR BRAKING. THERE ARE NEW BRAKE PADS AND THE ROTORS ARE GOOD. BUT THE BRAKES MAKE A GRINDING SOUND ONCE IN AWHILE. THE REPAIRMAN WONDERS WHY THERE WASN'T A RECALL BY SATURN.

NHTSA ODI #10387328

Official recalls

2

05V287000 · Parking Brake

Jun 20, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' TO MEET THE STANDARD, THE VEHICLE MUST NOT MOVE FOR FIVE MINUTES WHEN STOPPED ON A STEEP HILL WITH THE PARKING BRAKE APPLIED AND THE VEHICLE IN NEUTRAL (N). SOME OF THESE VEHICLES FAILED THIS TEST.

Consequence & remedy

Consequence: WHEN THE PARKING BRAKE IS RELEASED, THE DRIVER MAY NOTICE UNINTENDED BRAKING WHEN ACCELERATING, DECELERATING, OR COASTING, AND A NOISE COMING FROM THE REAR OF THE VEHICLE. UNINTENDED VEHICLE MOVEMENT COULD OCCUR INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT FOR PARKING BRAKE LEVER SLIPPAGE AT EACH REAR BRAKE CALIPER AND REPLACE THE CALIPER IF LEVER SLIPPAGE IS IDENTIFIED. THE RECALL BEGAN ON NOVEMBER 14, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR SATURN AT 1-800-972-8876.

05V061000 · Seats:mid/rear Assembly

Feb 18, 2005

ON CERTAIN MINIVANS, THE OUTBOARD RELEASE HANDLE ON THE IMPACT-SIDE SECOND-ROW BUCKET SEAT MAY BE ACTUATED AND THE REAR LATCHES MAY UNLATCH EARLY IN A SIDE IMPACT CRASH. THIS WAS DISCOVERED IN A SIDE IMPACT TEST RUN BY GM, UNDER CONDITIONS SIMILAR TO NHTSA'S NEW CAR ASSESSMENT PROGRAM (NCAP) SIDE IMPACT TEST.

Consequence & remedy

Consequence: IF THE REAR LATCHES OF THE SEAT RELEASE EARLY IN A SEVERE SIDE IMPACT, THE FRONT OUTBOARD LATCH MAY DISENGAGE AND INCREASE THE POTENTIAL FOR INJURY TO THE OCCUPANT OF THE SEAT.

Remedy: DEALERS WILL REMOVE THE SEAT LATCH RELEASE HANDLE AND INSTALL A BLACK PLASTIC CAP OVER THE EXPOSED METAL STUD TO ELIMINATE THE SIDE IMPACT SAFETY CONCERN FREE OF CHARGE. THE RECALL BEGAN ON APRIL 5, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876, CHEVROLET AT 1-800-630-2438, AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA07019 · Power Sliding Door

Opened Dec 11, 2007 · Closed Feb 23, 2009

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

PE07044 · Power Sliding Door Opening

Opened Aug 16, 2007 · Closed Dec 11, 2007

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

PE05063 · Electrical Harness Damage

Opened Nov 29, 2005 · Closed Mar 6, 2006

Status: closed (inferred from source dates) · Electrical System; Electrical System:wiring:front Underhood; Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (3)

Electrical System

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:front Underhood

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.