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2003 Saab 9-3

Owner reports · Recalls · Investigations

More warning signs than most 9-3 years

Owner complaints for the 2003 Saab 9-3 are substantially higher than the model-year median of 61.5.

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When problems were reported

Mileage at the reported incident

167 reports with mileage · 45 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 46 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports6 fire reports13 injury reports

Engine And Engine Cooling complaints

32 reports
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85,000 miles · Mar 15, 2011
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

VEHICLE WAS STALLING DURING ACCELERATION , THEN FUEL PUMP HAD COMPLETE MALFUNCTION .... AFTER REPLACEMENT, ENGINE HAS ALWAYS RUN POORLY AND ALMOST ALWAYS STALLS DURING ACCELERATION. REPLACED IGNITION COIL , AND IT DIDN'T FIX PROBLEM . I HAVE TALKED TO 4 OTHER SAAB 9-3 OWNERS FOR THIS MODEL YEAR AND 2004 AND EVERY ONE HAS THE …

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VEHICLE WAS STALLING DURING ACCELERATION , THEN FUEL PUMP HAD COMPLETE MALFUNCTION .... AFTER REPLACEMENT, ENGINE HAS ALWAYS RUN POORLY AND ALMOST ALWAYS STALLS DURING ACCELERATION. REPLACED IGNITION COIL , AND IT DIDN'T FIX PROBLEM . I HAVE TALKED TO 4 OTHER SAAB 9-3 OWNERS FOR THIS MODEL YEAR AND 2004 AND EVERY ONE HAS THE SAME PROBLEM.

NHTSA ODI #10391911

90,108 miles · Aug 4, 2010
Engine And Engine CoolingService Brakes, Hydraulic

TL* THE CONTACT OWNS A 2003 SAAB 9-3 CONVERTIBLE. THE CONTACT WAS HAVING AN UNRELATED REPAIR PERFORMED AT THE DEALER WHEN HE WAS ADVISED THAT THE VEHICLE WAS IN NEED OF ADDITIONAL REPAIRS. THE DEALER RECOMMENDED HAVING REPAIRS TO THE ENGINE AND SERVICE BRAKES. THE REPAIRS WERE NOT PERFORMED. THE CONTACT LOCATED TWO RECALLS FOR T…

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TL* THE CONTACT OWNS A 2003 SAAB 9-3 CONVERTIBLE. THE CONTACT WAS HAVING AN UNRELATED REPAIR PERFORMED AT THE DEALER WHEN HE WAS ADVISED THAT THE VEHICLE WAS IN NEED OF ADDITIONAL REPAIRS. THE DEALER RECOMMENDED HAVING REPAIRS TO THE ENGINE AND SERVICE BRAKES. THE REPAIRS WERE NOT PERFORMED. THE CONTACT LOCATED TWO RECALLS FOR THE REPAIRS RECOMMENDED BY THE DEALER (NHTSA CAMPAIGN ID NUMBERS 04V540000 (ENGINE AND ENGINE COOLING) AND 05V236000 (SERVICE BRAKES, HYDRAULIC: POWER ASSIST: VACUUM: HOSES, LINES/PIPING, AND FITTINGS). THE DEALER ADVISED THAT THAT CONTACT'S VIN WAS NOT INCLUDED WITH EITHER RECALL. THE MANUFACTURER WAS CONTACTED AND ADVISED THEY WOULD SPEAK WITH THE DEALER TO DETERMINE IF THE REPAIR NEEDED WAS ASSOCIATED WITH THE REPAIR LISTED IN THE RECALLS. THE CONTACT WAS UNSURE IF HIS VEHICLE WAS INCLUDED WITH THE RECALL OR NOT. THE FAILURE MILEAGE WAS 90,180.

NHTSA ODI #10347355

70,000 miles · Jul 14, 2010
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2003 SAAB 9-3. THE CONTACT STARTED THE IGNITION AND APPLIED PRESSURE TO THE ACCELERATOR PEDAL, FOLLOWED BY AN EXTREMELY SLOW DELAYED RESPONSE. THE VEHICLE TRAVELED APPROXIMATELY 10 MPH. THE FAILURE OCCURRED INTERMITTENT WHICH PROGRESSED TO AN ENGINE STALL. HOWEVER, THE VEHICLE WOULD RESTART AFTER STALLING. …

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TL*THE CONTACT OWNS A 2003 SAAB 9-3. THE CONTACT STARTED THE IGNITION AND APPLIED PRESSURE TO THE ACCELERATOR PEDAL, FOLLOWED BY AN EXTREMELY SLOW DELAYED RESPONSE. THE VEHICLE TRAVELED APPROXIMATELY 10 MPH. THE FAILURE OCCURRED INTERMITTENT WHICH PROGRESSED TO AN ENGINE STALL. HOWEVER, THE VEHICLE WOULD RESTART AFTER STALLING. THERE WAS A RECALL UNDER THE NHTSA CAMPAIGN ID NUMBER 04V540000 (ENGINE AND ENGINE COOLING). THE MANUFACTURER WAS NOTIFIED AND THEY INFORMED THE CONTACT THAT THE RECALL EXPIRED AND WERE UNABLE TO HONOR THE RECALL DEFECT. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS 70,000. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10343132

73,000 miles · Oct 29, 2008
Engine And Engine CoolingEquipmentFuel System, Gasoline

2003 SAAB 9-3 SE CONV (73K MIKES AT TIME OF INCIDENT WHILE DRIVING 65 MPH ON HIGHWAY CAR SUDDEENLY QUIT RUNNING DIRECT IGNITION CASSETTE FAILED AND RUINED CATALYTIC CONVERTER AND O2 SENSORS SAAB FORCED TO RECALL THIS PART UP TO YEAR 2002. MY 2003 IS OLD SAAB BODY STYLE WITH DEFECTIVE DI CASSETTE. PART NUMBER ON CASSETE IS F…

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2003 SAAB 9-3 SE CONV (73K MIKES AT TIME OF INCIDENT WHILE DRIVING 65 MPH ON HIGHWAY CAR SUDDEENLY QUIT RUNNING DIRECT IGNITION CASSETTE FAILED AND RUINED CATALYTIC CONVERTER AND O2 SENSORS SAAB FORCED TO RECALL THIS PART UP TO YEAR 2002. MY 2003 IS OLD SAAB BODY STYLE WITH DEFECTIVE DI CASSETTE. PART NUMBER ON CASSETE IS FROM THE 2002 AND EARLIER MODEL YEARS. *TR

NHTSA ODI #10247184

46,200 miles · Jan 9, 2008
Engine And Engine Cooling

AFTER THE OUTSIDE TEMPERATURE DROPS BELOW 40F, THE VEHICLE DISPLAYS A MALFUNCTION LIGHT ON THE DASHBOARD. UPON INVESTIGATION, THE DIAGNOSIS IS A FAILURE ON THE SECONDARY AIR PUMP AND CHECK VALVE. THIS IS AN EMISSIONS SYSTEM. THE PUMP WAS ADDED TO IMPROVE PERFORMANCE UNDER EMISSIONS TESTING. THE VEHICLE WARRANTY HAS EXPIRED AND…

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AFTER THE OUTSIDE TEMPERATURE DROPS BELOW 40F, THE VEHICLE DISPLAYS A MALFUNCTION LIGHT ON THE DASHBOARD. UPON INVESTIGATION, THE DIAGNOSIS IS A FAILURE ON THE SECONDARY AIR PUMP AND CHECK VALVE. THIS IS AN EMISSIONS SYSTEM. THE PUMP WAS ADDED TO IMPROVE PERFORMANCE UNDER EMISSIONS TESTING. THE VEHICLE WARRANTY HAS EXPIRED AND SAAB IS NOT COVERING THIS ITEM UNDER EMISSIONS WARRANTY. THIS IS AN EXTREMELY COMMON ISSUE, MANY SAAB OWNERS ARE COMPLAINING ABOUT THE ISSUE. *TR

NHTSA ODI #10214343

57,000 miles · Mar 19, 2007
Engine And Engine CoolingFuel System, GasolineSteeringCrash

TL* THE CONTACT OWNS A 2003 93 SAAB. THE ENGINE LOST POWER WITHOUT WARNING, AND WHEN ATTEMPTING TO RESTART THE VEHICLE THE STEERING FUNCTION WAS LOST AS WELL. THE ONSTAR INDICATOR READ THAT THE STEERING AND ENGINE WERE MALFUNCTIONING. ON EIGHTEEN OCCASIONS THE SAAB DEALER WAS UNABLE TO DIAGNOSE THE FAILURE ,AND REFUSED TO PU…

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TL* THE CONTACT OWNS A 2003 93 SAAB. THE ENGINE LOST POWER WITHOUT WARNING, AND WHEN ATTEMPTING TO RESTART THE VEHICLE THE STEERING FUNCTION WAS LOST AS WELL. THE ONSTAR INDICATOR READ THAT THE STEERING AND ENGINE WERE MALFUNCTIONING. ON EIGHTEEN OCCASIONS THE SAAB DEALER WAS UNABLE TO DIAGNOSE THE FAILURE ,AND REFUSED TO PURCHASE BACK THE VEHICLE. ALSO, THE DEALER STATED THAT THE VEHICLE WAS OPERATING NORMALLY. ON MARCH 16, 2007, THE VEHICLE WAS PARKED AND ACCELERATED WITHOUT WARNING AND DROVE INTO A CEMENT WALL. AFTER THE RECENT FAILURE SAAB'S DIAGNOSIS WAS TO REPLACE THE FUEL PUMP. HOWEVER, THE FAILURE CONTINUED TO OCCUR. THE CONTACT WAS INJURED WHILE BEING THREE MONTHS PREGNANT. THE AIR BAGS DEPLOYED, AND THERE WAS SEVERE DAMAGE TO THE VEHICLE. THE CURRENT AND FAILURE MILEAGE WERE 57,000. *AK

NHTSA ODI #10185587

64,000 miles · Oct 10, 2006
Engine And Engine CoolingFuel System, Gasoline

NO WARNING OR SIGNS OF ANYTHING WRONG... ONE DAY I AM DRIVING DOWN THE HIGHWAY AND TAKING AN EXIT, WHEN MY CAR STALLS OUT ON ME AT 90KM AND HOUR, I ALMOST HIT THE GUARD RAIL. THIS HAS HAPPENED 7 TIMES IN THE LAST MONTH WHERE MY CAR HAS STALLED OUT ON ME. THIS HAPPENS WHEN I AM IN NEUTRAL AND DEPRESSING THE BRAKE. I TOOK THE C…

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NO WARNING OR SIGNS OF ANYTHING WRONG... ONE DAY I AM DRIVING DOWN THE HIGHWAY AND TAKING AN EXIT, WHEN MY CAR STALLS OUT ON ME AT 90KM AND HOUR, I ALMOST HIT THE GUARD RAIL. THIS HAS HAPPENED 7 TIMES IN THE LAST MONTH WHERE MY CAR HAS STALLED OUT ON ME. THIS HAPPENS WHEN I AM IN NEUTRAL AND DEPRESSING THE BRAKE. I TOOK THE CAR TO SAAB FOR SERVICE, AND THEY SAID NOTHING IS WRONG WITH THE CAR AND LET ME DRIVE IT HOME. TONIGHT I ALMOST KILLED A CHILD ON A BIKE AS I SLID TO A STOP AFTER MY CAR STALLED ON ME AGAIN. I DO NOT UNDERSTAND HOW SAAB CAN LET SOMEONE DRIVE THEIR CAR HOME WHEN REPORTING SUCH A SERIOUS PROBLEM. PLEASE CONTACT ME AS SOON AS POSSIBLE! *JB

NHTSA ODI #10170454

Mileage unknown · Sep 12, 2005
Electrical SystemEngine And Engine CoolingParking Brake

THE LEASE ON THIS VEHICLE BEGAN ON OCTOBER 6, 2003. IT HAS HAD MULTIPLE ELECTRICAL ISSUES STARTING LESS THAN 30 DAYS AFTER DELIVERY. MOST RECENTLY, SEPTEMBER 11, 2005. I HAVE BEEN STRANDED THREE TIMES AND HAD TO HAVE THE CAR TOWED TWICE. EACH TIME THE ONSTAR DID NOT WORK BECAUSE OF ELECTRICAL MALFUNCTIONS. WE NO LONGER HAVE…

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THE LEASE ON THIS VEHICLE BEGAN ON OCTOBER 6, 2003. IT HAS HAD MULTIPLE ELECTRICAL ISSUES STARTING LESS THAN 30 DAYS AFTER DELIVERY. MOST RECENTLY, SEPTEMBER 11, 2005. I HAVE BEEN STRANDED THREE TIMES AND HAD TO HAVE THE CAR TOWED TWICE. EACH TIME THE ONSTAR DID NOT WORK BECAUSE OF ELECTRICAL MALFUNCTIONS. WE NO LONGER HAVE ANY CONFIDENCE IN THIS VEHICLE AND IF WE OWNED IT WE WOULD SELL IT. PROBLEMS INCLUDE BUT ARE NOT LIMITED TO: * CD PLAYER STOPPED WORKING AND WAS REPLACED WITHIN FIRST 30 DAYS OF LEASE. * BRAKES REPLACED WITHIN FIRST 60 DAYS OF LEASE. * ONSTAR COMPUTER REPLACED WITHIN FIRST 60 DAYS OF LEASE. * VEHICLE COMPUTER UPDATED WITHIN FIRST YEAR OF LEASE. THIS LEFT ME STRANDED AND ALMOST REQUIRED A TOW DUE TO INOPERATIVE TRANSMISSION BUT, THE VEHICLE EVENTUALLY SHIFTED INTO LIMP MODE BEFORE THE TOW TRUCK ARRIVED ALLOWING US TO DRIVE IT TO THE DEALERSHIP. * VEHICLE COMPUTER UPDATED AGAIN WITHIN FIRST YEAR OF LEASE. * ONSTAR COMPUTER REPAIRED AGAIN WITHIN FIRST YEAR OF LEASE. * DOOR HANDLES FADED AND REPLACED WITHIN SECOND YEAR * PARKING BREAK STUCK AND VEHICLE REQUIRED A TOW WITHIN SECOND YEAR OF LEASE. * ENGINE IMMOBILIZER MALFUNCTION REQUIRING ANOTHER TOW OF THE VEHICLE WITHIN SECOND YEAR OF LEASE. WE WERE TOLD THAT THE BATTERY ABRUPTLY DIED. * TRIP COMPUTER MUST BE RESET AFTER GAS IS ADDED IN ORDER TO SHOW CORRECT DISTANCE TO EMPTY. * MILES BETWEEN OIL CHANGES SEEM INCORRECT. WE ARE AT 27000 MILES AND HAVE ONLY HAD ONE OIL CHANGE. THE DEALERSHIP CONTINUES TO TELL US TO WAIT UNTIL THE COMPUTER REQUESTS THE SERVICE. *NM

NHTSA ODI #10136293

16,000 miles · Jul 15, 2005
Engine And Engine Cooling

2003 SAAB 93 FAILS TO ACCELERATE FROM A STOP IN A TIMELY MANNER. DELAY CAN BE AS LONG AS 5 SECONDS BEFORE REASONABLE RATE OF ACCELERATION IS ACHIEVED WITH LIGHT OR HEAVY APPLICATION OF THE GAS PEDAL. CAN OCCUR WHEN TURNING OR IN STRAIGHT LINE ACCELERATION. ONLY OCCURS IN VERY HOT WEATHER (PHOENIX, SUMMER). IN NORMAL WEATHER,…

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2003 SAAB 93 FAILS TO ACCELERATE FROM A STOP IN A TIMELY MANNER. DELAY CAN BE AS LONG AS 5 SECONDS BEFORE REASONABLE RATE OF ACCELERATION IS ACHIEVED WITH LIGHT OR HEAVY APPLICATION OF THE GAS PEDAL. CAN OCCUR WHEN TURNING OR IN STRAIGHT LINE ACCELERATION. ONLY OCCURS IN VERY HOT WEATHER (PHOENIX, SUMMER). IN NORMAL WEATHER, AUTO EXHIBITS TYPICAL, SLIGHT TURBO LAG, BUT NOTHING NEARLY AS SEVERE AS THIS CONDITION. AUTO DID NOT EXHIBIT PROBLEM DURING ITS FIRST SUMMER IN 2003, BUT WAS SERVICED IN 2004 FOR SAME CONDITION. UPDATED ENGINE CONTROL SOFTWARE WAS LOADED AND SLIGHT IMPROVEMENT RESULTED. THIS TIME (2005), CAR WAS AGAIN SERVICED WITH UPDATED ENGINE CONTROL SOFTWARE, BUT ABSOLUTELY NO IMPROVEMENT RESULTED. THIS IS AN EXTREMELY HAZARDOUS CONDITION, AND REQUIRES EXCEPTIONAL CARE WHILE DRIVING. I CONSIDER IT AN ACCIDENT WAITING TO HAPPEN, AND HAVE WARNED SEVERAL INDIVIDUAL AT THE SERVICING DEALER, KACHINA CADILLAC/SAAB OF HTIS. PER SAAB'S OWNER'S MANUAL INSTRUCTIONS, I AM CONTACTING YOU. I HAVE CONTACTED SAAB DIRECTLY TODAY AFTER DEALER FAILED TO RECTIFY THE PROBLEM, WAS UNRESPONSIVE AND SEEMED COMPLETELY UNINTERESTED IN DOING ANY ANYTHING TO CORRECT THIS EXTREMELY UNSAFE CONDITION.

NHTSA ODI #10128940

Mileage unknown · Apr 4, 2005
Back Over PreventionEngine And Engine CoolingEquipment

2003 SAAB 9-3 VECTOR HAS PROBLEMS WITH SUNROOF, FRONT PASSENGER SEAT BELT, ALARM SYSTEM, GAS CAP, SIDE VIEW MIRRORS AND THE BOARD COMPUTER. ***NO ANSWER REQUIRED***. *MR THE ONBOARD COMPUTER COULD NOT BE FIXED AFTER 3 SERVICE VISITS, UNTIL FINALLY THE VEHICLE WAS RECALLED AND EXCHANGED FOR ANOTHER. THE GAS CAP WOULD NOT CLOSE…

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2003 SAAB 9-3 VECTOR HAS PROBLEMS WITH SUNROOF, FRONT PASSENGER SEAT BELT, ALARM SYSTEM, GAS CAP, SIDE VIEW MIRRORS AND THE BOARD COMPUTER. ***NO ANSWER REQUIRED***. *MR THE ONBOARD COMPUTER COULD NOT BE FIXED AFTER 3 SERVICE VISITS, UNTIL FINALLY THE VEHICLE WAS RECALLED AND EXCHANGED FOR ANOTHER. THE GAS CAP WOULD NOT CLOSE PROPERLY, THE ALARM SYSTEM WENT OFF INADVERTENTLY, THE SIDE VIEW MIRRORS WOULD ADJUST THEMSELVES AFTER THE CONSUMER TURNED THE VEHICLE OFF. THE CD PLAYER MALFUNCTIONED. THE SEAT BELT LIGHT CAME ON EVEN WHEN THERE WERE NO PASSENGERS. THE FRONT SPOILER IS FALLING APART. *JB

NHTSA ODI #10117543

Official recalls

4

07V087000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Mar 7, 2007

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP RETAINING TABS HOLDING THE FUEL LINES WERE DAMAGED DURING PRODUCTION.

Consequence & remedy

Consequence: OVER TIME, THIS COULD CAUSE THE FUEL LINES TO LOOSEN FROM THE PUMP RESULTING IN FUEL LEAKAGE. IF AN IGNITION SOURCE WERE PRESENT, THE FUEL MAY IGNITE RESULTING IN A VEHICLE FIRE.

Remedy: DEALERS WILL DEVELOP A SECURING BRACKET THAT WILL SECURE THE FUEL LINES TO THE FUEL PUMP EVEN IF THE PLASTIC RETAINING TABS SHOULD BREAK. THE RECALL BEGAN ON JUNE 13, 2007. THIS IS AN EXPANSION OF PREVIOUS RECALL CAMPAIGNS - SEE 04V557 AND 06V126. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

05V236000 · Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings

May 19, 2005

CERTAIN SPORT SEDAN AND CONVERTIBLE PASSENGER VEHICLES WERE PRODUCED WITH A VACUUM PIPE CHECK VALVE FOR THE BRAKE BOOSTER THAT MAY FAIL FROM EXPOSURE TO ELEVATED TEMPERATURES. THIS COULD RESULT IN SUDDEN LOSS OF POWER BRAKE ASSIST, USUALLY WITH LITTLE OR NO WARNING.

Consequence & remedy

Consequence: IF THIS CONDITION WERE TO OCCUR WHEN MINIMUM STOPPING DISTANCE IS REQUIRED, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW REDESIGNED CHECK VALVE. THE RECALL BEGAN ON MARCH 17, 2006. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.

04V540000 · Engine And Engine Cooling

Oct 20, 2004

ON CERTAIN PASSENGER VEHICLES, THE ENGINE MANAGEMENT SYSTEM SOFTWARE MAY CAUSE ENGINE HESITATION OR STALLING.

Consequence & remedy

Consequence: IF THE VEHICLE STALLS AS A RESULT OF THIS CONDITION, IT CAN BE RESTARTED IMMEDIATELY.

Remedy: DEALERS WILL UPDATE THE ENGINE MANAGEMENT SYSTEM. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

04V226000 · Seat Belts:front:retractor

May 11, 2004

SOME SPORT SEDANS WERE BUILT WITH SEAT BELT RETRACTORS THAT WERE DAMAGED DURING THE MANUFACTURING PROCESS. IF DAMAGED, OVER TIME, THE AUTOMATIC TENSIONING SYSTEM (ATS) CABLE IN THE SEAT BELT RETRACTOR COULD BREAK CAUSING THE BELT WEBBING TO NOT RETRACT.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, A FRONT SEAT OCCUPANT MAY RECEIVE MORE SEVERE INJURIES.

Remedy: DEALERS WILL REPLACE THE SEAT BELT RETRACTOR ASSEMBLIES. THE RECALL BEGAN ON JANUARY 24, 2005. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

EA08026 · Front Suspension Coil Spring Fracture

Opened Dec 22, 2008 · Closed Jun 4, 2010

Status: closed (inferred from source dates) · Suspension:front:springs:coil Springs

To date, ODI is aware of 142 non-duplicative complaints related to the alleged defect.In addition, ODI is aware of 2,626 subject vehicles with one or more warranty claims related to the alleged defect.In total, ODI is aware of 2,714 unique subject vehicles that have experienced one or more front suspension coil spring fractures.ODI is not aware of any crashes or injuries related to the alleged defect.The engineering design and testing data supplied by GM, along with the frequency of consumer complaints and warranty claims related to the alleged defect, tends to support the position that, in general, the coil springs that fractured on many subject vehicles did not achieve the expected service life.However, in regard to the subject vehicles, a front suspension coil spring fracture itself has little safety consequence, as evidenced by the minimal impact on vehicle ride and handling and by the number of drivers who were unaware of the failure condition for some time until alerted by service personnel.The ratio of tire punctures to coil spring fractures appears low and there are no reports of crashes, deaths or injuries related to the alleged defect. A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will continue to monitor this issue and will take further action if warranted by the circumstances.See the EA08-026 Engineering Analysis Closing Report for more details.

PE08051 · Front Suspension Coil Spring Fracture

Opened Aug 28, 2008 · Closed Dec 23, 2008

Status: closed (inferred from source dates) · Suspension:front:springs:coil Springs

ON AUGUST 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE08-051) TO INVESTIGATE ALLEGED FRONT SUSPENSION COIL SPRING FRACTURES IN CERTAIN MODEL YEAR (MY) 2003-2004 SAAB 9-3 VEHICLES SOLD OR REGISTERED IN SALT BELT STATES.(NOTE: FOR PURPOSES OF THIS INVESTIGATION, THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).SUBSEQUENT ANALYSIS OF DATA PROVIDED BY GENERAL MOTORS CORP. (GM) HAS LED THE AGENCY TO EXPAND THE SCOPE OF THIS INVESTIGATION TO INCLUDE ALL MY 2003-2006 SAAB 9-3 VEHICLES SOLD OR REGISTERED IN SALT BELT STATES. TO DATE, ODI IS AWARE OF 53 NON-DUPLICATIVE COMPLAINTS AND/OR FIELD REPORTS THAT ALLEGE COIL SPRING FRACTURE IN THE SUBJECT VEHICLES, INCLUDING 23 ALLEGING THE FRACTURED SPRING DAMAGED A TIRE, WITH 16 OF THOSE INVOLVING A TIRE PUNCTURE.ANALYSIS OF WARRANTY DATA PROVIDED BY GM IDENTIFIED 1,218 CLAIMS PAID TO REPAIR SUBJECT VEHICLES THAT EXPERIENCED THE ALLEGED DEFECT, OF WHICH 138 VEHICLES ALSO SUFFERED DAMAGE TO THE ADJACENT TIRE AND OF THOSE, 79 VEHICLES EXPERIENCED A TIRE PUNCTURE.ODI IS NOT AWARE OF ANY CRASHES OR INJURIES RELATED TO THE ALLEGED DEFECT. GM MADE SEVERAL DESIGN CHANGES TO THE COIL SPRINGS AND/OR MCPHERSON STRUT ASSEMBLIES USED IN THE SUBJECT VEHICLES IN AN APPARENT EFFORT TO ADDRESS THE ALLEGED DEFECT CONDITION.HOWEVER, GM MAINTAINS THAT THE SUBJECT VEHICLES REMAIN WELL CONTROLLED IN THE EVENT OF TIRE PUNCTURE, THAT THE RATE OF TIRE PUNCTURE INCIDENTS RELATED TO COIL SPRING FRACTURES IS LOW, AND THAT THE ALLEGED DEFECT DOES NOT POSE AN UNREASONABLE RISK TO MOTOR VEHICLE SAFETY.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-026) TO FURTHER STUDY THE SAFETY CONSEQUENCES OF THE ALLEGED DEFECT.

EA04008 · Engine Stall

Opened Mar 19, 2004 · Closed Oct 27, 2004

Status: closed (inferred from source dates) · Electrical System:ignition:module; Engine And Engine Cooling

ON DECEMBER 30, 2003, ODI OPENED A PRELIMINARY EVALUATION (PE03-059) TO INVESTIGATE 16 COMPLAINTS ALLEGING ENGINE STALL WHILE DRIVING IN MODEL YEAR 2003 SAAB 9-3 SPORT SEDANS WITH 2.0L TURBOCHARGED ENGINES.ON JANUARY 15, 2004, GENERAL MOTORS (GM) ADVISED ODI THAT GM AND SAAB HAD DECIDED TO CONDUCT A GLOBAL CUSTOMER SATISFACTION CAMPAIGN TO CORRECT TWO DISTINCT ENGINE MANAGEMENT SOFTWARE CONDITIONS THAT COULD RESULT IN ENGINE STALL IN APPROXIMATELY 12 THOUSAND SAAB 9-3 VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS.THE REMEDIES FOR BOTH CONDITIONS INVOLVED REPROGRAMMING THE ENGINE MANAGEMENT SOFTWARE. GM HAS STATED THAT NEITHER CONDITION CAN OCCUR DURING VEHICLE ACCELERATION AND IN BOTH CASES THE VEHICLE CAN BE SAFELY CONTROLLED AND IMMEDIATELY RESTARTED AFTER ENGINE STALL. FOR THESE REASONS, AMONG OTHERS, GM BELIEVES THAT THE SUBJECT VEHICLES DO NOT CONTAIN A SAFETY-RELATED DEFECT. TO DATE, ODI HAS NOT RECEIVED ANY REPORTS OF CRASHES ALLEGEDLY DUE TO STALLING OF THE SUBJECT VEHICLES.NEVERTHELESS, ODI BELIEVES THAT THE CIRCUMSTANCES ASSOCIATED WITH THESE STALLING CONDITIONS CAN HAVE A SIGNIFICANT ADVERSE EFFECT ON SAFETY.ODI BELIEVES THAT THE CONDITIONS ADDRESSED BY GM?S CUSTOMER SATISFACTION CAMPAIGN WOULD HAVE BEEN MORE APPROPRIATELY TREATED AS A SAFETY RECALL.HOWEVER, BASED ON THE VERY HIGH COMPLETION RATES FOR THAT CAMPAIGN (83.3 PERCENT OVERALL) AND GM?S LETTER DESCRIBING ITS FUTURE APPROACH TO THE CONSIDERATION OF STALLING ISSUES, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED.THEREFORE, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SEE THE ATTACHED REPORT.

Additional source detail variants (2)

Electrical System:ignition:module

ON DECEMBER 30, 2003, ODI OPENED A PRELIMINARY EVALUATION (PE03-059) TO INVESTIGATE 16 COMPLAINTS ALLEGING ENGINE STALL WHILE DRIVING IN MODEL YEAR 2003 SAAB 9-3 SPORT SEDANS WITH 2.0L TURBOCHARGED ENGINES.ON JANUARY 15, 2004, GENERAL MOTORS (GM) ADVISED ODI THAT GM AND SAAB HAD DECIDED TO CONDUCT A GLOBAL CUSTOMER SATISFACTION CAMPAIGN TO CORRECT TWO DISTINCT ENGINE MANAGEMENT SOFTWARE CONDITIONS THAT COULD RESULT IN ENGINE STALL IN APPROXIMATELY 12 THOUSAND SAAB 9-3 VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS.THE REMEDIES FOR BOTH CONDITIONS INVOLVED REPROGRAMMING THE ENGINE MANAGEMENT SOFTWARE. GM HAS STATED THAT NEITHER CONDITION CAN OCCUR DURING VEHICLE ACCELERATION AND IN BOTH CASES THE VEHICLE CAN BE SAFELY CONTROLLED AND IMMEDIATELY RESTARTED AFTER ENGINE STALL. FOR THESE REASONS, AMONG OTHERS, GM BELIEVES THAT THE SUBJECT VEHICLES DO NOT CONTAIN A SAFETY-RELATED DEFECT. TO DATE, ODI HAS NOT RECEIVED ANY REPORTS OF CRASHES ALLEGEDLY DUE TO STALLING OF THE SUBJECT VEHICLES.NEVERTHELESS, ODI BELIEVES THAT THE CIRCUMSTANCES ASSOCIATED WITH THESE STALLING CONDITIONS CAN HAVE A SIGNIFICANT ADVERSE EFFECT ON SAFETY.ODI BELIEVES THAT THE CONDITIONS ADDRESSED BY GM?S CUSTOMER SATISFACTION CAMPAIGN WOULD HAVE BEEN MORE APPROPRIATELY TREATED AS A SAFETY RECALL.HOWEVER, BASED ON THE VERY HIGH COMPLETION RATES FOR THAT CAMPAIGN (83.3 PERCENT OVERALL) AND GM?S LETTER DESCRIBING ITS FUTURE APPROACH TO THE CONSIDERATION OF STALLING ISSUES, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED.THEREFORE, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SEE THE ATTACHED REPORT.

Engine And Engine Cooling

ON DECEMBER 30, 2003, ODI OPENED A PRELIMINARY EVALUATION (PE03-059) TO INVESTIGATE 16 COMPLAINTS ALLEGING ENGINE STALL WHILE DRIVING IN MODEL YEAR 2003 SAAB 9-3 SPORT SEDANS WITH 2.0L TURBOCHARGED ENGINES.ON JANUARY 15, 2004, GENERAL MOTORS (GM) ADVISED ODI THAT GM AND SAAB HAD DECIDED TO CONDUCT A GLOBAL CUSTOMER SATISFACTION CAMPAIGN TO CORRECT TWO DISTINCT ENGINE MANAGEMENT SOFTWARE CONDITIONS THAT COULD RESULT IN ENGINE STALL IN APPROXIMATELY 12 THOUSAND SAAB 9-3 VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS.THE REMEDIES FOR BOTH CONDITIONS INVOLVED REPROGRAMMING THE ENGINE MANAGEMENT SOFTWARE. GM HAS STATED THAT NEITHER CONDITION CAN OCCUR DURING VEHICLE ACCELERATION AND IN BOTH CASES THE VEHICLE CAN BE SAFELY CONTROLLED AND IMMEDIATELY RESTARTED AFTER ENGINE STALL. FOR THESE REASONS, AMONG OTHERS, GM BELIEVES THAT THE SUBJECT VEHICLES DO NOT CONTAIN A SAFETY-RELATED DEFECT. TO DATE, ODI HAS NOT RECEIVED ANY REPORTS OF CRASHES ALLEGEDLY DUE TO STALLING OF THE SUBJECT VEHICLES.NEVERTHELESS, ODI BELIEVES THAT THE CIRCUMSTANCES ASSOCIATED WITH THESE STALLING CONDITIONS CAN HAVE A SIGNIFICANT ADVERSE EFFECT ON SAFETY.ODI BELIEVES THAT THE CONDITIONS ADDRESSED BY GM?S CUSTOMER SATISFACTION CAMPAIGN WOULD HAVE BEEN MORE APPROPRIATELY TREATED AS A SAFETY RECALL.HOWEVER, BASED ON THE VERY HIGH COMPLETION RATES FOR THAT CAMPAIGN (83.3 PERCENT OVERALL) AND GM?S LETTER DESCRIBING ITS FUTURE APPROACH TO THE CONSIDERATION OF STALLING ISSUES, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED.THEREFORE, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SEE THE ATTACHED REPORT.

PE03059 · Engine Stall

Opened Dec 30, 2003 · Closed Mar 19, 2004

Status: closed (inferred from source dates) · Electrical System:ignition:module; Engine And Engine Cooling

THE SUBJECT VEHICLES ARE EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND TURBOCHARGED ENGINES WITH TWO DIFFERENT POWER OUTPUTS, 175 HP AND 210 HP.SAAB HAS MODIFIED THE ELECTONIC CONTROL MODULE (ECM) SOFTWARE IN THE SUBJECT VEHICLES TO CORRECT PROBLEMS THAT COULD RESULT IN ENGINE STALL IN BOTH ENGINES. IN JANUARY 2003, SAAB DISABLED THE DUAL MASS FLYWHEEL (DMF) PROTECTION (INTENDED ONLY FOR MANUAL TRANSMISSION VEHICLES) IN SUBJECT VEHICLES WITH 175 HP ENGINES.ACCORDING TO SAAB, DMF PROTECTION IN A VEHICLE WITH AUTOMATIC TRANMSSION MAY CAUSE THE ENGINE TO STALL WHEN RELEASING THE ACCELERATOR PEDAL WHEN COMING TO A STOP OR WHEN THE VEHICLE IS COASTING. IN AUGUST 2003, SAAB REVISED THE ECM SOFTWARE IN THE 210 HP ENGINES TO ADDRESS A CONCERN WITH ENGINE STALL DURING ABORTED TAKE-OFF MANUEVERS.ACCORDING TO SAAB, ABORTED TAKE-OFF STALLS OCCUR WHEN THE VEHICLE IS STATIONARY AND IN DRIVE GEAR, THE ENGINE IS IDLING, AND THE ACCELERATOR PEDAL IS PULSED (PRESSED QUICKLY AND RELEASED IN LESS THAN 1 SECOND). THERE HAVE BEEN 553 NON-DUPLICATIVE COMPLAINTS TO ODI AND SAAB ALLEGING ENGINE STALL IN THE SUBJECT VEHICLES.THERE IS ONE REPORTED CRASH AND NO INJURIES.SAAB INITIATED A CUSTOMER SATISFACTION PROGRAM IN EARLY FEBRUARY TO REPROGRAM THE ECM'S.SAAB REPORTED THAT 36% OF THE VEHICLES HAD BEEN SERVICED IN THE PROGRAM AS OF MARCH 9, 2004.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND SAAB'S ACTIONS TO ADDRESS THE PROBLEMS.

Additional source detail variants (2)

Electrical System:ignition:module

THE SUBJECT VEHICLES ARE EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND TURBOCHARGED ENGINES WITH TWO DIFFERENT POWER OUTPUTS, 175 HP AND 210 HP.SAAB HAS MODIFIED THE ELECTONIC CONTROL MODULE (ECM) SOFTWARE IN THE SUBJECT VEHICLES TO CORRECT PROBLEMS THAT COULD RESULT IN ENGINE STALL IN BOTH ENGINES. IN JANUARY 2003, SAAB DISABLED THE DUAL MASS FLYWHEEL (DMF) PROTECTION (INTENDED ONLY FOR MANUAL TRANSMISSION VEHICLES) IN SUBJECT VEHICLES WITH 175 HP ENGINES.ACCORDING TO SAAB, DMF PROTECTION IN A VEHICLE WITH AUTOMATIC TRANMSSION MAY CAUSE THE ENGINE TO STALL WHEN RELEASING THE ACCELERATOR PEDAL WHEN COMING TO A STOP OR WHEN THE VEHICLE IS COASTING. IN AUGUST 2003, SAAB REVISED THE ECM SOFTWARE IN THE 210 HP ENGINES TO ADDRESS A CONCERN WITH ENGINE STALL DURING ABORTED TAKE-OFF MANUEVERS.ACCORDING TO SAAB, ABORTED TAKE-OFF STALLS OCCUR WHEN THE VEHICLE IS STATIONARY AND IN DRIVE GEAR, THE ENGINE IS IDLING, AND THE ACCELERATOR PEDAL IS PULSED (PRESSED QUICKLY AND RELEASED IN LESS THAN 1 SECOND). THERE HAVE BEEN 553 NON-DUPLICATIVE COMPLAINTS TO ODI AND SAAB ALLEGING ENGINE STALL IN THE SUBJECT VEHICLES.THERE IS ONE REPORTED CRASH AND NO INJURIES.SAAB INITIATED A CUSTOMER SATISFACTION PROGRAM IN EARLY FEBRUARY TO REPROGRAM THE ECM'S.SAAB REPORTED THAT 36% OF THE VEHICLES HAD BEEN SERVICED IN THE PROGRAM AS OF MARCH 9, 2004.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND SAAB'S ACTIONS TO ADDRESS THE PROBLEMS.

Engine And Engine Cooling

THE SUBJECT VEHICLES ARE EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND TURBOCHARGED ENGINES WITH TWO DIFFERENT POWER OUTPUTS, 175 HP AND 210 HP.SAAB HAS MODIFIED THE ELECTONIC CONTROL MODULE (ECM) SOFTWARE IN THE SUBJECT VEHICLES TO CORRECT PROBLEMS THAT COULD RESULT IN ENGINE STALL IN BOTH ENGINES. IN JANUARY 2003, SAAB DISABLED THE DUAL MASS FLYWHEEL (DMF) PROTECTION (INTENDED ONLY FOR MANUAL TRANSMISSION VEHICLES) IN SUBJECT VEHICLES WITH 175 HP ENGINES.ACCORDING TO SAAB, DMF PROTECTION IN A VEHICLE WITH AUTOMATIC TRANMSSION MAY CAUSE THE ENGINE TO STALL WHEN RELEASING THE ACCELERATOR PEDAL WHEN COMING TO A STOP OR WHEN THE VEHICLE IS COASTING. IN AUGUST 2003, SAAB REVISED THE ECM SOFTWARE IN THE 210 HP ENGINES TO ADDRESS A CONCERN WITH ENGINE STALL DURING ABORTED TAKE-OFF MANUEVERS.ACCORDING TO SAAB, ABORTED TAKE-OFF STALLS OCCUR WHEN THE VEHICLE IS STATIONARY AND IN DRIVE GEAR, THE ENGINE IS IDLING, AND THE ACCELERATOR PEDAL IS PULSED (PRESSED QUICKLY AND RELEASED IN LESS THAN 1 SECOND). THERE HAVE BEEN 553 NON-DUPLICATIVE COMPLAINTS TO ODI AND SAAB ALLEGING ENGINE STALL IN THE SUBJECT VEHICLES.THERE IS ONE REPORTED CRASH AND NO INJURIES.SAAB INITIATED A CUSTOMER SATISFACTION PROGRAM IN EARLY FEBRUARY TO REPROGRAM THE ECM'S.SAAB REPORTED THAT 36% OF THE VEHICLES HAD BEEN SERVICED IN THE PROGRAM AS OF MARCH 9, 2004.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND SAAB'S ACTIONS TO ADDRESS THE PROBLEMS.