NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
226 reports65,000 miles · May 25, 2008
Engine And Engine CoolingEquipmentVisibility
CHECK ENGINE LIGHT , TICKING ENGINE, ANTIFREEZE , OIL LEAK, SMELLING COOLANT INSIDE CAR AND NUMEROUS OTHER ISSUES SUCH AS WINDOW REGULATOR , WIPER MOTOR AND RATTLING NOISES UNDERNEATH CAR HAS BEEN MY COMPLAINTS SINCE FEB 13,2008. PARTS WERE REPLACED THAT DIDN'T CORRECT THE PROBLEM OF THE TICKING ENGINE, COOLANT LEAKS, SMELL OF…
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CHECK ENGINE LIGHT , TICKING ENGINE, ANTIFREEZE , OIL LEAK, SMELLING COOLANT INSIDE CAR AND NUMEROUS OTHER ISSUES SUCH AS WINDOW REGULATOR , WIPER MOTOR AND RATTLING NOISES UNDERNEATH CAR HAS BEEN MY COMPLAINTS SINCE FEB 13,2008. PARTS WERE REPLACED THAT DIDN'T CORRECT THE PROBLEM OF THE TICKING ENGINE, COOLANT LEAKS, SMELL OF COOLANT INSIDE CAR,AND CHECK ENGINE LIGHT WHICH ALWAYS COMES ON A COUPLE OF HOURS AFTER THE DEALER RETURNS MY CAR TO ME. CAR WAS TOWED FROM FREEWAY DUE TO BREAKDOWN ON THE WAY HOME 15 MINUTES AFTER PICKING CAR UP FROM MADISON DEALERSHIP FOR ENGINE REPAIR. DEALERSHIP STATED THAT THIS WAS DUE TO AN OIL SEAL/OIL PLUG AND IT WAS NOT THEIR FAULT ALTHOUGH THEY JUST FINISHED WORKING ON THE ENGINE. I DID NOT HAVE MY CAR FOR A TOTAL OF 30 DAYS NOT INCLUDING THE PRIOR VISITS WHERE THEY TOOK ALMOST 2 WEEKS TO DIAGNOSE THE PROBLEM. I WAS CHARGED FOR A RENTAL CAR DURING THIS PERIOD. MILWAUKEE DEALERSHIP CLAIMED THEY CORRECTED THE ENGINE PROBLEM ON 3 DIFFERENT VISITS WHICH I PAID $600.00 FOR A TIMING BELT WHICH NEVER CORRECTED THE PROBLEM ALONG WITH A $100.00 DEDUCTIBLE FOR USING THE WARRANTY. THE PARTS REPLACED ON THE VEHICLE IS AS FOLLOWS; MANIFOLD ASSY. MOTOR ASSY FOR WIPER BLADES,WINDOW REGULATOR,TIMING BELT AND DIFFERENTIAL FRONT MOUNTING WHICH DID NOT RESOLVE RATTLING NOISE UNDERNEATH CAR. MILWAUKEE DEALERSHIP HAS ALSO ATTEMPTED TO CORRECT THESE SAME PROBLEMS WITH NO SUCCESS. THE COOLANT LEAK IS STILL APPARENT AND THE CHECK ENGINE LIGHT IS ON AGAIN. THE ONLY THING THE DEALERSHIP CAN TELL ME IS TO MONITOR HOW MANY TIMES I HAVE TO REPLACE COOLANT. IN THE MEAN TIME, THEY HAVE SENT ME HOME WITH A CAR THAT HAS A CHECK ENGINE LIGHT ON AND A DISAPPEARING COOLANT PROBLEM. I GUESS THEY WILL CONTINUE GIVING ME THE RUNAROUND UNTIL MY WARRANTY EXPIRES AUG 2,2008 JUST AS MANY OTHERS HAS REPORTED THEY DID TO THEM. PLEASE HELP!!!!! *TR
NHTSA ODI #10228867
29,717 miles · May 21, 2008
Electrical SystemEngine And Engine CoolingPower Train
DATE ISSUEREPAIRS DATE RETURNED 6/7/06VEHICLE STALLED, WON'T STARTBATTERY REPLACED6/8/2006 6/16/2006VEHICLE STALLED, WON'T STARTREPLACED IGNITION SWITCH, KEY READER7/17/2006 8/15/2006VEHICLE STALLED, WON'T START, INTERMITTENT STARTREPLACED FUEL PUMP8/18/2006 6/5/2007VEHICLE STALLED, WON'T STARTSECURED STARTED WIRE6/6/2007 …
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DATE ISSUEREPAIRS DATE RETURNED 6/7/06VEHICLE STALLED, WON'T STARTBATTERY REPLACED6/8/2006 6/16/2006VEHICLE STALLED, WON'T STARTREPLACED IGNITION SWITCH, KEY READER7/17/2006 8/15/2006VEHICLE STALLED, WON'T START, INTERMITTENT STARTREPLACED FUEL PUMP8/18/2006 6/5/2007VEHICLE STALLED, WON'T STARTSECURED STARTED WIRE6/6/2007 6/7/2007VEHICLE STALLED, WON'T START, INTERMITTENT STARTREPLACED IMMOBOLIZER 2 TIMES8/20/2007 11/16/2007VEHICLE WON'T ACCELERATEREPLACED INTAKE MANIFOLD, ENGINE, HEATER CORE3/5/2008 5/16/2008VEHICLE WON'T ACCELERATEWANT TO REPLACE ENTIRE TRANSMISSION. *TR
NHTSA ODI #10228577
Mileage unknown · May 18, 2008
Electrical SystemPower TrainVisibility
LESS THAN 50,000 MILES LANDROVER FREELANDER GIVES F4 FAULT, WILL NOT SHIFT OUT OF 2ND GEAR. HAS OVERHEATING PROBLEM, SUNROOF DIED, DEALER SAID NEEDS NEW TRANSMISSION, COMPLETELY NEW WIRING HARNESS, NEW ECU, NEW DOOR TO FIX WINDOW FAILURE, AND!!!!!!!!!!!! A NEW ENGINE TO FIX THE OVERHEATING PROBLEM THAT THEY TELL ME IS A COMMON T…
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LESS THAN 50,000 MILES LANDROVER FREELANDER GIVES F4 FAULT, WILL NOT SHIFT OUT OF 2ND GEAR. HAS OVERHEATING PROBLEM, SUNROOF DIED, DEALER SAID NEEDS NEW TRANSMISSION, COMPLETELY NEW WIRING HARNESS, NEW ECU, NEW DOOR TO FIX WINDOW FAILURE, AND!!!!!!!!!!!! A NEW ENGINE TO FIX THE OVERHEATING PROBLEM THAT THEY TELL ME IS A COMMON THING, AND THEY HAVEN'T SEEN ANY FREELANDER'S GET OVER 65,000 MILES WITHOUT AN ENGINE AND TRANSMISSION REPLACEMENT. LUXURY VEHICLE MY [XXX]. DEALERSHIP GAVE ME AN 18,000 DOLLAR REPAIR ESTIMATE. I GUESS LUXURY MEANS IT COSTS A LOT TO DRIVE NOT YOU HAVE THE LUXURY OF DRIVING WITHOUT WORRYING ABOUT SITTING ON THE SIDE OF THE ROAD IN A 30,000 DOLLAR PIECE OF CRAP. READ SOME FORUMS ONLINE. ALL OF THESE PROBLEMS ARE HAPPENING EVERYDAY, AND NOTHING IS BEING DONE TO MAKE THIS LUXURY VEHICLE COMPANY MAKE A BETTER VEHICLE. I MEAN [XXX] I SHOULD HAVE BOUGHT A HONDA...... AT LEAST THEY HAVE HEATED SEATS TO KEEP MY [XXX] WARM WHEN I WAIT ON THE SIDE OF THE ROAD. *TR INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10228097
45,000 miles · May 16, 2008
Electrical SystemEngine And Engine CoolingExterior Lighting
THE ENGINE/HEAD GASKET ISSUE IS THE REPAIR THAT IS THE MOST CRITICAL AND TERMINAL CONDITION FOR THE VEHICLE. THE DEALERS MECHANICS WILL NEVER FIX THE GASKET, SO THEY WILL ONLY OFFER THE ENGINE REPLACEMENT, BUT EITHER REPAIR WILL COST YOU MORE THAN THE SUV IS WORTH. AND YES, THE BRAKE PADS AND THEN ROTORS WEAR OUT VERY QUICK…
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THE ENGINE/HEAD GASKET ISSUE IS THE REPAIR THAT IS THE MOST CRITICAL AND TERMINAL CONDITION FOR THE VEHICLE. THE DEALERS MECHANICS WILL NEVER FIX THE GASKET, SO THEY WILL ONLY OFFER THE ENGINE REPLACEMENT, BUT EITHER REPAIR WILL COST YOU MORE THAN THE SUV IS WORTH. AND YES, THE BRAKE PADS AND THEN ROTORS WEAR OUT VERY QUICKLY, BECAUSE OF THE WEIGHT OF THE VEHICLE (THE DEALER SAYS). I PERSONALLY THINK IT HAS MORE TO DO WITH THE FACT THAT THERE ARE 2 DISC FRONT BRAKES AND 2 DRUM REAR BRAKES ON THE VEHICLE, HENCE THE WEAR AND WEIGHT ALL GOES TO THE FRONT OF THE VEHICLE. ANOTHER POOR DESIGN FLAW ISSUE, AND I WAS TOLD THE DRUM BRAKES WERE THERE TO BETTER ALLOW THE OFF-ROADING. YEAH, WHO EVER COULD OFF ROAD THESE THINGS, THEY FALL APART ON THE DRIVEWAY! *TR
NHTSA ODI #10227995
48,000 miles · May 15, 2008
Power Train
I HAVE 2002 LANDROVER FREELANDER 4X4 V6. THE TRANSMISSION HAS WENT OUT ON IT. IT HAS 50,000 MILES ON IT. I TOOK IT TO THE LANDROVER DEALERSHIP AND THEY SAID I NEEDED A NEW TRANSMISSION AND NEW RAILS AND TRACKS ON THE SUNROOF. THE POWERLOCKS ARE ALSO MESSED UP. *TR
NHTSA ODI #10227951
60,000 miles · May 13, 2008
Engine And Engine Cooling
I HAVE A LAND ROVER FREELAND THAT STARTED HAVING COOLANT LEAKAGE IN EARLY FEBRUARY OF 2007. I TRIED TO GET THE CAR IN TO GET FIXED AND WAS PUT OFF BY LAND ROVER UNTIL MY WARRANTY EXPIRED. THEY NEVER FIXED IT. IT LEAKS COOLANT CONSTANTLY, IT LOOSES POWER, IT OVER HEATS AND STEAMS, THE COOLANT IS AN OILY BROWN COLOR NO MATTER H…
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I HAVE A LAND ROVER FREELAND THAT STARTED HAVING COOLANT LEAKAGE IN EARLY FEBRUARY OF 2007. I TRIED TO GET THE CAR IN TO GET FIXED AND WAS PUT OFF BY LAND ROVER UNTIL MY WARRANTY EXPIRED. THEY NEVER FIXED IT. IT LEAKS COOLANT CONSTANTLY, IT LOOSES POWER, IT OVER HEATS AND STEAMS, THE COOLANT IS AN OILY BROWN COLOR NO MATTER HOW MANY TIMES I FLUSH IT. THIS CAR HAS A BAD HEAD GASKET I'M AFRAID AND I'VE READ ABOUT AND KNOW MANY PEOPLE WITH THE EXACT SAME PROBLEM. I'VE REPLACED THE RESERVOIR BOTTLE, FLUSHED THE COOLANT, REPLACED THE THERMOSTAT AND NOTHING FIXES THE PROBLEM. I HAD A MONTH LONG BATTLE WITH LAND ROVER TO FIX IT AND THEY REFUSED. THIS ENTIRE ENGINE NEEDS TO BE RECALLED, THIS IS A TERRIBLE CAR AND A HAZARD ON THE ROAD, I'M SCARED EVERY TIME I SEE A FREELANDER THAT IT'S GOING TO BLOW SOMETHING AND KILL SOMEONE ON THE FREEWAY, LAND ROVER SHOULD BE ASHAMED AND ALL THE CARS SHOULD BE RECALLED. *TR
NHTSA ODI #10227612
58,000 miles · May 12, 2008
Engine And Engine Cooling
THE ENGINE STARTED TO OVERHEAT SO I PULLED OVER ON THE INTERSTATE AND LET ENGINE COOL, THIS CONTINUED UNTIL I WAS ABLE TO MAKE IT HOME. DEALER NOW SAYS THAT THE ENGINE NEEDS A NEW HEADS AND HEAD GASKETS. APPARENTLY THIS IS A COMMON PROBLEM ON THIS VEHICLE. AFTER LOCATING THIS SITE I DO BELIEVE THAT THIS IS A DEFECT IN MANUFACTUR…
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THE ENGINE STARTED TO OVERHEAT SO I PULLED OVER ON THE INTERSTATE AND LET ENGINE COOL, THIS CONTINUED UNTIL I WAS ABLE TO MAKE IT HOME. DEALER NOW SAYS THAT THE ENGINE NEEDS A NEW HEADS AND HEAD GASKETS. APPARENTLY THIS IS A COMMON PROBLEM ON THIS VEHICLE. AFTER LOCATING THIS SITE I DO BELIEVE THAT THIS IS A DEFECT IN MANUFACTURING. *TR
NHTSA ODI #10227544
80,000 miles · May 6, 2008
Engine And Engine Cooling
I HAVE A 2002 LANDROVER FREELANDER. I JUST HAD A HEAD GASKET REPLACED AT 80,000 MILES. AND NOW I THINK THE TRANSMISSION IS GOING OUT. THERE ARE TO MANY COMPLAINTS ON THE LAND ROVERS FOR SOMETHING NOT TO BE DONE. THEY NEED TO BE HELD RESPONSIBLE. THESE CARS ARE NOT SAFE. *TR
NHTSA ODI #10226780
65,000 miles · Apr 29, 2008
Engine And Engine Cooling
MY 2002 LAND ROVER FREELANDER BEGAN TO OVERHEAT WHILE I WAS COMMUTING FROM NY TO NJ VIA HOLLAND TUNNEL. ONCE OUT OF THE TUNNEL I PULLED OVER TO CHECK UNDER THE HOOD. IT WAS SEVERELY HOT. I ADDED COOLANT AND WAITED APPROX 15 MINUTES BEFORE COMPLETING THE 7 MINUTE COMMUTE TO MY HOME. THE NEXT ATTEMPT TO START THE VEHICLE FAILED. …
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MY 2002 LAND ROVER FREELANDER BEGAN TO OVERHEAT WHILE I WAS COMMUTING FROM NY TO NJ VIA HOLLAND TUNNEL. ONCE OUT OF THE TUNNEL I PULLED OVER TO CHECK UNDER THE HOOD. IT WAS SEVERELY HOT. I ADDED COOLANT AND WAITED APPROX 15 MINUTES BEFORE COMPLETING THE 7 MINUTE COMMUTE TO MY HOME. THE NEXT ATTEMPT TO START THE VEHICLE FAILED. I HAD THE VEHICLE TOWED TO LAND ROVER IN PARAMUS. THE ENGINE WAS BURNT OUT AND I HAD TO HAVE IT REPLACED. *TR
NHTSA ODI #10226017
61,000 miles · Apr 28, 2008
Engine And Engine Cooling
2002 LAND ROVER FREELANDER 61,000 MILES - HEAD GASKET GONE - OVERHEATING - NO ENGINES AVAILABLE. *TR
NHTSA ODI #10225930
NHTSA investigations
1EA05016 · Brake Light Switch Failure
Opened Oct 14, 2005 · Closed Feb 22, 2007
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Additional source detail variants (2)
Exterior Lighting:brake Lights
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
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