NHTSA owner reports · September 18, 2026 snapshot.
Steering complaints
9 reportsClear category filter93,400 miles · Jul 13, 2013
SteeringWheels
WE WERE TRAVELING ABOUT 35 MPH WHEN WE HAD TO MAKE A SUDDEN AND HARD STOP AS A CAR ALMOST PULLED OUT IN FRONT OF US. THE RIGHT FRONT TIRE MOVED BACK ABOUT THREE INCHES AND WAS RUBBING AGAINST THE TIRE WELL. THE BRAKES WERE MAKING A HORRENDOUS NOISE. WE HAD TO BE TOWED TO A REPAIR SHOP. THE RIGHT FRONT CONTROL ARM THAT SUPPORT…
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WE WERE TRAVELING ABOUT 35 MPH WHEN WE HAD TO MAKE A SUDDEN AND HARD STOP AS A CAR ALMOST PULLED OUT IN FRONT OF US. THE RIGHT FRONT TIRE MOVED BACK ABOUT THREE INCHES AND WAS RUBBING AGAINST THE TIRE WELL. THE BRAKES WERE MAKING A HORRENDOUS NOISE. WE HAD TO BE TOWED TO A REPAIR SHOP. THE RIGHT FRONT CONTROL ARM THAT SUPPORTS THE TIRE WAS CORRODED AND RUSTED OUT TO THE POINT IT COLLAPSED AND BENT. WE WERE LUCKY WE WEREN'T IN A SERIOUS ACCIDENT. IF WE HAD BEEN TRAVELING AT HIGHWAY SPEED I DON'T KNOW WHAT WOULD HAVE HAPPENED. IT COST $426.00 TO BE REPAIRED. THE REPAIR SHOP GAVE ME THE DEFECTIVE PART SO I COULD CONTACT LAND ROVER AS THEY SAID THIS NEVER SHOULD HAVE HAPPENED. I CONTACTED LAND ROVER AND EMAILED THEM PICTURES OF THE PART. THEY SAID THEY COULDN'T INVESTIGATE FURTHER WITHOUT HAVING THE CAR SHIPPED TO THE UNITED KINGDOM. CAN YOU BELIEVE THAT! I HAVE THE PART AND WOULD BE HAPPY TO SEND IT TO THE NHTSA. I AM SURE THERE ARE OTHER FREELANDERS OUT THERE BEING DRIVEN WITH THIS SAME PROBLEM AND THEY ARE SERIOUS ACCIDENTS JUST WAITING TO HAPPEN. *TR
NHTSA ODI #10524637
Mileage unknown · May 13, 2013
EngineSteering
TO BEGIN, PURCHASED THE VEHICLE NEW IN 2002 AND CONSISTENT MAINTENANCE AT LAND ROVER DEALERSHIP SINCE PURCHASED. FIRST ISSUE IS THE ENGINE, SEEMS TO MAKE NOISE LIKE A DIESEL LOUD AND VIBRATES. TOLD THAT THE ENGINE WAS OK FOR OVER 2 YEARS THEN NOW ALL OF A SUDDEN THE ENGINE HAS A LEAK, LEAKS WATER INTO THE ENGINE OIL AREA AND T…
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TO BEGIN, PURCHASED THE VEHICLE NEW IN 2002 AND CONSISTENT MAINTENANCE AT LAND ROVER DEALERSHIP SINCE PURCHASED. FIRST ISSUE IS THE ENGINE, SEEMS TO MAKE NOISE LIKE A DIESEL LOUD AND VIBRATES. TOLD THAT THE ENGINE WAS OK FOR OVER 2 YEARS THEN NOW ALL OF A SUDDEN THE ENGINE HAS A LEAK, LEAKS WATER INTO THE ENGINE OIL AREA AND THAT THE ENGINE NEEDS TO BE REPLACED. ONLY AFTER THE WARRANTY EXPIRED. STILL AN ISSUE. SECONDLY, THE TRANSMISSION BEGAN TO HAVE ISSUES AFTER THE 2ND YEAR OF OWNERSHIP AND AND WAS TOLD THAT THIS THE WAY THE CAR HANDLES. THIRD AND MOST IMPORTANT, THIS CAR HAS BEEN MAINTENANCED AT DEALERSHIP, NO ACCIDENTS. THE STEERING BEGAN TO WOBBLE AND WHEEL BEGAN TO MOVE AROUND QUITE SUDDENLY. WHEN I TOOK THE CAR INTO THE SERVICE DEPARTMENT, THEY ACKNOWLEDGED THAT THE BOLTS WITHIN THE STEERING PACK HAD SHEARED OFF AND WERE BROKEN AND NEEDED TO BE REPLACED. I STATED THAT THIS WAS A SERIOUS SAFETY ISSUE AND SHOULD BE COVERED, EVEN THOUGH THE WARRANTY HAS SINCE EXPIRED. WE WERE TOLD THAT THE UNIT NEEDED TO BE REPLACED AND THAT LAND ROVER KNEW ABOUT THE PROBLEMS HOWEVER IT IS NOT THEIR ISSUE TO ASSIST CUSTOMERS. I WANT THESE PROBLEMS FIXED. I CARRY MY GRANDCHILDREN IN THIS CAR, HAVE KEPT IT MAINTENENCED CONSISTENTLY AND ALWAYS AT THE DEALERSHIP . THERE ARE NO ACCIDENTS WITH THIS CAR AND I WANT IT FIXED. I AM GETTING THE RUN AROUND FROM LAND ROVER THAT IT IS MY ISSUE AND NOT THEIRS, WHEN IT IS CLEARLY A DESIGN DEFECT ALL AROUND FOR BOTH THE STEERING PACK AND THE ENGINE ISSUES. *TR
NHTSA ODI #10511785
10,000 miles · Dec 2, 2008
Engine And Engine CoolingPower TrainSteering
MANY PROBLEMS. 1ST. THERMOSTAT FAILURE BEFORE 200 MILE MARK. REPLACED. COOLANT LEAKS. HEATER REPLACED, LEAKING COOLANT. ENGINE SOUND LIKE A DIESEL TRUCK, NEVER TOLD WHAT IT WAS. SUNROOF BROKE 3 TIMES. TRANSMISSION REPLACED TWICE. STEERING COLUMN WAS NOT BOLTED CORRECTLY, STEERING WHEEL ALWAYS OFF CENTER. COOLANT STILL LEAKS... *…
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MANY PROBLEMS. 1ST. THERMOSTAT FAILURE BEFORE 200 MILE MARK. REPLACED. COOLANT LEAKS. HEATER REPLACED, LEAKING COOLANT. ENGINE SOUND LIKE A DIESEL TRUCK, NEVER TOLD WHAT IT WAS. SUNROOF BROKE 3 TIMES. TRANSMISSION REPLACED TWICE. STEERING COLUMN WAS NOT BOLTED CORRECTLY, STEERING WHEEL ALWAYS OFF CENTER. COOLANT STILL LEAKS... *TR
NHTSA ODI #10250562
82,558 miles · Sep 11, 2007
Steering
TL*THE CONTACT OWNS A 2002 LAND ROVER FREELANDER. WHILE SLOWING DOWN AND TURNING AT 10 MPH, THE STEERING RACK MADE A LOUD CRUNCHING SOUND AND THE CONTACT LOST TOTAL STEERING CONTROL. THE DEALER STATED THAT THE RACK AND PINION FAILED. THE RACK HAD BEEN REPLACED THE PREVIOUS YEAR. THE VEHICLE WAS REPAIRED. THE VIN WAS UNAVAIL…
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TL*THE CONTACT OWNS A 2002 LAND ROVER FREELANDER. WHILE SLOWING DOWN AND TURNING AT 10 MPH, THE STEERING RACK MADE A LOUD CRUNCHING SOUND AND THE CONTACT LOST TOTAL STEERING CONTROL. THE DEALER STATED THAT THE RACK AND PINION FAILED. THE RACK HAD BEEN REPLACED THE PREVIOUS YEAR. THE VEHICLE WAS REPAIRED. THE VIN WAS UNAVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE 82,558. UPDATED 01/09/08. *LJ THE CONSUMER STATED WHEN RETURNING TO LAND ROVER DEALER IN KNOXVILLE THEY STATED THE VEHICLE HAD BEEN IN AN ACCIDENT, HOWEVER THE CONSUMER BODY SHOP CONFIRMED INFACT IT HAD NOT BEEN IN AN ACCIDENT BUT THE RACK AND PINION FAILED. UPDATED 12/12/07 *TR
NHTSA ODI #10202539
44,237 miles · Nov 19, 2006
Electrical SystemSteering
AFTER THE STEERING SYSTEM FAILED COMPLETELY A WEEK AGO (REPORTED SEPARATELY, ODI# 10173809), THE LAND ROVER DEALER IN SAN FRANCISCO REPLACED THE RACK AND PINION ASSEMBLY. WITHIN 2 HOURS AFTER I GOT THE CAR BACK, THE ELECTRIC SYSTEM FAILED COMPLETELY WHILE I WAS DRIVING AND THE CAR STOPPED IN THE MIDDLE OF TRAFFIC. *JB
NHTSA ODI #10173810
44,235 miles · Nov 19, 2006
Steering
THE POWER STEERING SYSTEM IN MY 2002 LAND ROVER FREELANDER FAILED COMPLETELY A WEEK AGO WITHOUT ANY WARNING WHILE I WAS DRIVING ON THE STREET. *JB
NHTSA ODI #10173809
3,504 miles · Oct 19, 2005
Electrical SystemPower TrainService Brakes, Hydraulic
I PURCHASED A NEW 2002 LAND ROVER FREELANDER FROM LAND ROVER NEW ORLEANS (PARETTI) ON AUGUST 19, 2002. SINCE THAT TIME, THE VEHICLE HAS HAD CONTINUOUS PROBLEMS. THE POWER STEERING, TRANSMISSION, TRANSFER CASE (2), IRD UNIT (2), FRONT DRIVE SHAFT, MANIFOLD CHAMBER AND OTHER ITEMS HAVE BEEN REPLACED AND THE BRAKE PADS (2) HAVE …
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I PURCHASED A NEW 2002 LAND ROVER FREELANDER FROM LAND ROVER NEW ORLEANS (PARETTI) ON AUGUST 19, 2002. SINCE THAT TIME, THE VEHICLE HAS HAD CONTINUOUS PROBLEMS. THE POWER STEERING, TRANSMISSION, TRANSFER CASE (2), IRD UNIT (2), FRONT DRIVE SHAFT, MANIFOLD CHAMBER AND OTHER ITEMS HAVE BEEN REPLACED AND THE BRAKE PADS (2) HAVE HAD TO BE CHANGED. THE VEHICLE ONLY HAS 35,498 MILES. AFTER REVIEWING EDMUNDS.COM AND OTHER CONSUMER RESOURCE SITES, IT APPEARS THAT THE PROBLEMS THAT I ENCOUNTERED HAVE ALSO BEEN ENCOUNTERED BY OTHERS PURCHASING THIS VEHICLE. I HAVE HAD 23 WARRANTY CLAIMS ON THIS VEHICLE AND LAND ROVER NORTH AMERICA, INC., AS OF JANUARY 2005, HAS PAID IN EXCESS OF $11,994.55 FOR REPAIRS ON A VEHICLE THAT HAD A PURCHASE PRICE OF $30,603.77. THE AFOREMENTIONED AMOUNT DOES NOT INCLUDE THE COSTS OF REPLACING THE TRANSFER CASE, IRD UNIT, FRONT DRIVE SHAFT AND MANIFOLD CHAMBER IN APRIL 2005 OR THE REPLACEMENT OF THE SUN ROOF ASSEMBLY IN JUNE 2005. NEITHER THE LOCAL LAND ROVER DEALER NOR LAND ROVER NORTH AMERICA, INC. HAVE BEEN COOPERATIVE IN DEALING WITH ME ON THIS ISSUE. *JB
NHTSA ODI #10140266
28,945 miles · Jun 10, 2005
Steering
MAY 26, 2005 WHILE DRIVING ON A CITY STREET IN ORLANDO FLORIDA, THE STEERING ON MY 2002 FREELANDER S FAILED. I HAD THE CAR TOWED TO THE DEALER IN ORLANDO. ON MAY 27, 2005 I WAS INFORMED BY THE CHIEF LANDROVER TECHNICIAN THAT THE BOLTS HOLDING THE STEERING COLUMN ON THE LEFT SIDE HAD SHEERED OFF. IN LATER DISCUSSION I WAS INFO…
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MAY 26, 2005 WHILE DRIVING ON A CITY STREET IN ORLANDO FLORIDA, THE STEERING ON MY 2002 FREELANDER S FAILED. I HAD THE CAR TOWED TO THE DEALER IN ORLANDO. ON MAY 27, 2005 I WAS INFORMED BY THE CHIEF LANDROVER TECHNICIAN THAT THE BOLTS HOLDING THE STEERING COLUMN ON THE LEFT SIDE HAD SHEERED OFF. IN LATER DISCUSSION I WAS INFORMED THAT THIS HAS HAPPENED BEFORE. ON JUNE 7 I WAS INFORMED BY THE SENIOR TECHNICIAN THAT HE COULD NOT SAFELY REPAIR THE VEHICLE. ON JUNE 9 I WAS INFORMED BY THE SUPERVISOR AT CUSTOMER SERVICE LAND ROVER AMERICA THAT A REGIONAL TECHINICAL DIRECTOR WOULD HAVE TO DETERMINE IF IT COULD BE REPAIRED. I HAD NO CONTROL ON THE VEHICLE AT THE TIME OF THE INCIDENT. I HAD BEEN ON THE FLORIDA TURNPIKE LESS THAN THREE HOURS PRIOR TO THAT IN A RAIN STORM AVOIDING SEMI TRACTOR TRAILERS. HAD THIS OCCURED AT THAT TIME I WOULD NOT BE FILING THIS REPORT.
NHTSA ODI #10124930
12,000 miles · Feb 1, 2005
Engine And Engine CoolingSteeringVisibility
2002 FREELANDER. USED 1 QUART OF OIL PER 1000 MI. AT 12000. NEW ENGINE WAS PUT IN. BACK WINDOW WOULD NOT ROLL UP. SUNROOF LEAKS. COOLANT BLEW EVERYWHERE. AND THE WORST, WHILE DRIVING ON A RIGHT CURVE, STEERING WENT OUT AND WAS NEARLY A 3 CAR ACCIDENT. DEALERSHIP WANTS ME TO DRIVE IT WITHOUT KNOWING WHY IT'S HAPPENING. *AK
NHTSA ODI #10108406
NHTSA investigations
1EA05016 · Brake Light Switch Failure
Opened Oct 14, 2005 · Closed Feb 22, 2007
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Additional source detail variants (2)
Exterior Lighting:brake Lights
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
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