NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
8 reportsClear category filter48,000 miles · Sep 3, 2008
Power TrainStructureVisibility
MECHANICAL PROBLEMS IMMEDIATELY AFTER PURCHASE REQUIRED 4-5 TRIPS TO DEALERSHIP BEFORE THEY FIXED IT. I DON'T' RECALL THE EXACT PROBLEM. SUNROOF MOTOR DIED & HAD TO BE REPLACED. LEFT REAR WINDOW REGULATOR DIED AND HAD TO BE REPLACED. RIGHT REAR WINDOW REGULATOR DIED AND HAD TO BE REPLACED. BROKEN LATCH ON HOOD HAD TO BE REPLACED…
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MECHANICAL PROBLEMS IMMEDIATELY AFTER PURCHASE REQUIRED 4-5 TRIPS TO DEALERSHIP BEFORE THEY FIXED IT. I DON'T' RECALL THE EXACT PROBLEM. SUNROOF MOTOR DIED & HAD TO BE REPLACED. LEFT REAR WINDOW REGULATOR DIED AND HAD TO BE REPLACED. RIGHT REAR WINDOW REGULATOR DIED AND HAD TO BE REPLACED. BROKEN LATCH ON HOOD HAD TO BE REPLACED. CHECK ENGINE LIGHT AND EXCESSIVE CRANKING 6/1/02 AND 8/17/02 DEALERSHIP CLEARED CODES NO REPAIRS. SERVICE ENGINE SOON LIGHT AND EXCESSIVE CRANKING 9/17/02, DEALERSHIP REPLACED LEAKING FUEL PUMP. SERVICE ENGINE SOON LIGHT AND SHIFTING PROBLEMS 3/2006, DEALERSHIP SENT ME HOME NO REPAIRS. SERVICE ENGINE SOON LIGHT AND CAR LOST POWER WHILE DRIVING, THROTTLE BODY HAD A SHORT AND DEALERSHIP REPLACED. SERVICE ENGINE SOON LIGHT AND DELAY IN SHIFTING FROM 2ND TO 3RD 9/1/08. HAVE NOT HAD THIS DIAGNOSED YET. SUSPECT BAD SOLENOIDS OR TRANSMISSION FAILURE. *TR
NHTSA ODI #10240849
85,000 miles · Jun 14, 2008
Latches/locks/linkagesPower TrainStructure
I BOUGHT THIS VEHICLE USED (LANDROVER FREELANDER) JUST OVER A YEAR AGO IN EARLY 2007. AT THE TIME IT HAD JUST UNDER 40,000 MILES ON IT AND WITHIN THE FIRST WEEK OF HAVING IT THE SUNROOF MALFUNCTIONED AND BROKE. I CONTACTED THE DEALER AND THEY REFERRED ME TO MY EXTENDED WARRANTY THAT I HAD PURCHASED. AFTER GOING ROUND AND RO…
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I BOUGHT THIS VEHICLE USED (LANDROVER FREELANDER) JUST OVER A YEAR AGO IN EARLY 2007. AT THE TIME IT HAD JUST UNDER 40,000 MILES ON IT AND WITHIN THE FIRST WEEK OF HAVING IT THE SUNROOF MALFUNCTIONED AND BROKE. I CONTACTED THE DEALER AND THEY REFERRED ME TO MY EXTENDED WARRANTY THAT I HAD PURCHASED. AFTER GOING ROUND AND ROUND WITH THE DEALERSHIP AND THE FOLKS AT THE LR DEALERSHIP WE GOT IT RESOLVED TO THE TUNE OF $1,200.00. SINCE THEN THE VEHICLE HAS HAD NUMEROUS VISITS TO THE LR DEALERSHIP TO BE REPAIRED (FUEL PUMP, FRONT END, TRANSMISSION, ETC...). AT THIS POINT I AM CONSIDERING DRIVING THE VEHICLE UNTIL IT CAN RUN NO MORE AND THEN JUST LETTING THE BANK TAKE IT BACK. I HAVE NO CHOICE BECAUSE HE LR DEALERSHIP BASICALLY SAID THE VEHICLE IS JUNK, EVEN THOUGH IT LOOKS GREAT AND IS IN GREAT CONDITION FOR A 2002. WHAT'S GOING ON WITH THE SALE OF THESE FREELANDERS IS NOTHING LESS THAN FRAUD BY LANDROVER AND THE CAR DEALERSHIPS THAT CHOOSE TO SELL THESE MODELS USED. EVEN IF YOU BUY A EXTENDED WARRANTY AS I DID, NO ONE TOLD ME I SHOULD HAVE HAD IT AT THE DEALERSHIP EVERY DAY AND PUSHING THE LR DEALERSHIP TO GO THROUGH THE CAR WITH A FINE TOOTH COMB TO MAKE SURE EVERY ITEM IS IN WORKING ORDER, BEFORE THE EXTENDED WARRANTY RUNS OUT. I BELIEVE THAT LAND ROVER KNOWS THAT THE FREELANDER HAS SERIOUS ISSUES & AT THIS POINT THEY ARE MERELY USING IT AS A MEANS TO DRIVE REVENUE SALES AT THEIR SERVICE DEPARTMENTS THROUGHOUT THE WORLD. PLEASE HELP, THIS PROBLEM HAS REACHED EPIDEMIC PROPORTIONS. WILL IT TAKE A DEATH(S) DUE TO A MALFUNCTIONING PART(S) ON THESE VEHICLES BEFORE SOMEONE TAKES LAND ROVER TO TASK ON THIS LEMON OF A VEHICLE. I HAVE THREE SMALL CHILDREN AND I AM SCARED TO DEATH FOR THEM TO RIDE WITH ME IN THIS VEHICLE, BUT IT IS OUR ONLY VEHICLE AND WE HAVE NO CHOICE. PLEASE SOMEONE HOLD LAND ROVER ACCOUNTABLE FOR DUPING THE AMERICAN PUBLIC. THIS IS SIMILAR TO THE ADJUSTABLE RATE MORTGAGE SCAM THAT HAS PUT A STRANGLE HOLD ON CUSTOMERS THROUGHOUT THE COUNTRY. *TR
NHTSA ODI #10230996
45,000 miles · May 16, 2008
Electrical SystemEngine And Engine CoolingExterior Lighting
THE ENGINE/HEAD GASKET ISSUE IS THE REPAIR THAT IS THE MOST CRITICAL AND TERMINAL CONDITION FOR THE VEHICLE. THE DEALERS MECHANICS WILL NEVER FIX THE GASKET, SO THEY WILL ONLY OFFER THE ENGINE REPLACEMENT, BUT EITHER REPAIR WILL COST YOU MORE THAN THE SUV IS WORTH. AND YES, THE BRAKE PADS AND THEN ROTORS WEAR OUT VERY QUICK…
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THE ENGINE/HEAD GASKET ISSUE IS THE REPAIR THAT IS THE MOST CRITICAL AND TERMINAL CONDITION FOR THE VEHICLE. THE DEALERS MECHANICS WILL NEVER FIX THE GASKET, SO THEY WILL ONLY OFFER THE ENGINE REPLACEMENT, BUT EITHER REPAIR WILL COST YOU MORE THAN THE SUV IS WORTH. AND YES, THE BRAKE PADS AND THEN ROTORS WEAR OUT VERY QUICKLY, BECAUSE OF THE WEIGHT OF THE VEHICLE (THE DEALER SAYS). I PERSONALLY THINK IT HAS MORE TO DO WITH THE FACT THAT THERE ARE 2 DISC FRONT BRAKES AND 2 DRUM REAR BRAKES ON THE VEHICLE, HENCE THE WEAR AND WEIGHT ALL GOES TO THE FRONT OF THE VEHICLE. ANOTHER POOR DESIGN FLAW ISSUE, AND I WAS TOLD THE DRUM BRAKES WERE THERE TO BETTER ALLOW THE OFF-ROADING. YEAH, WHO EVER COULD OFF ROAD THESE THINGS, THEY FALL APART ON THE DRIVEWAY! *TR
NHTSA ODI #10227995
Mileage unknown · Jan 20, 2008
Engine And Engine CoolingService Brakes, HydraulicStructure
HAVE HAD MULTIPLE PROBLEMS WITH VEHICLE WITH REPLACEMENTS NEEDED FOR THE FOLLOWING ITEMS: SUNROOF ASSEMBLY, BRAKES AND ROTORS TWICE, COOLANT TANK, COOLANT TANK LID, INTAKE MANIFOLD ASSEMBLY, WIPER SWITCH, 2 VACUUM HOSES, WINDOW REGULATOR, SUNROOF DRAIN TUBES AND HEADLINER. NOW, DESPITE MAINTAINING THE RECOMMENDED SERVICE SCHED…
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HAVE HAD MULTIPLE PROBLEMS WITH VEHICLE WITH REPLACEMENTS NEEDED FOR THE FOLLOWING ITEMS: SUNROOF ASSEMBLY, BRAKES AND ROTORS TWICE, COOLANT TANK, COOLANT TANK LID, INTAKE MANIFOLD ASSEMBLY, WIPER SWITCH, 2 VACUUM HOSES, WINDOW REGULATOR, SUNROOF DRAIN TUBES AND HEADLINER. NOW, DESPITE MAINTAINING THE RECOMMENDED SERVICE SCHEDULE, WE ARE GOING TO HAVE TO HAVE THE ENGINE REPLACED AT 67K MILES. THE COOLANT IS LEAKING INTO THE OIL AND AFTER HAVING THE HEAD GASKETS REPLACED AND A COOLER PART REPLACED, THE DEALER NOW BELIEVES THAT THERE IS A CRACK IN THE SLEEVE. THERE APPARENTLY IS A BACK ORDER ON REPLACEMENT ENGINES SO I WILL HAVE TO COUGH UP $$$ TO KEEP THE OIL DRAINED AND COOLANT FILLED UNTIL ONE IS AVAILABLE. WHY SHOULD A $35,000 VEHICLE NEED AN ENGINE REPLACED AT 67K MILES? *TR
NHTSA ODI #10215477
50,000 miles · Nov 14, 2007
Engine And Engine CoolingExterior LightingFuel System, Gasoline
WATER PUMP FAILED, TOOK TO DEALER FOR REPLACEMENT, GAS PUMP FAILED TOOK IT TO SHOP TO REPLACE IT, GAS TANK LID FAILED, BOTH ONE FROM DEALER TO REPLACE IT, ENGINE COOLING SYSTEM FAILED, TRANSMISSION FAILED, TOOK IT TO SHOP THEY REFUSE TO FIX, THEY SAY IS NOT THEIR FAULT AND IS NOT COVER BY WARRANTY ANYMORE, WINDOW MOTOR FAILED, W…
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WATER PUMP FAILED, TOOK TO DEALER FOR REPLACEMENT, GAS PUMP FAILED TOOK IT TO SHOP TO REPLACE IT, GAS TANK LID FAILED, BOTH ONE FROM DEALER TO REPLACE IT, ENGINE COOLING SYSTEM FAILED, TRANSMISSION FAILED, TOOK IT TO SHOP THEY REFUSE TO FIX, THEY SAY IS NOT THEIR FAULT AND IS NOT COVER BY WARRANTY ANYMORE, WINDOW MOTOR FAILED, WINDSHIELD WIPER SWITCH FAILED, HEADLIGHTS FAILED, COOLANT CONTAINER CRACK, REPLACED WITH NEW ONE FROM DEALER. STOP LIGHT RECALLED. AIR FILTERING SYSTEM RETAINS WATER WHICH ALLOWS MOLD TO GROW, AIR FILTERS REPLACED. *TR
NHTSA ODI #10208918
Mileage unknown · May 10, 2007
Electrical SystemPower TrainStructure
OUR 2002 LANDROVER WAS PURCHASED USED AND THE MILEAGE STARTED AT 3,500. IT WAS A SHOW ROOM CAR. WHEN THE MILEAGE REACHED MID 40,000 MILES THE CHECK ENGINE LIGHT CAME ON. WE HEARD STRANGE NOISES COMING FROM ENGINE , AND THE CAR HAD TROUBLE ACCELERATING. WE BROUGHT IT TO THE DEALER, AND MADE IT SO THAT THE CHECK ENGINE LIGHT WEN…
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OUR 2002 LANDROVER WAS PURCHASED USED AND THE MILEAGE STARTED AT 3,500. IT WAS A SHOW ROOM CAR. WHEN THE MILEAGE REACHED MID 40,000 MILES THE CHECK ENGINE LIGHT CAME ON. WE HEARD STRANGE NOISES COMING FROM ENGINE , AND THE CAR HAD TROUBLE ACCELERATING. WE BROUGHT IT TO THE DEALER, AND MADE IT SO THAT THE CHECK ENGINE LIGHT WENT AWAY. HOWEVER, THE CAR STILL DID NOT ACCELERATE WELL, MAKING IT DIFFICULT TO DRIVE ON FREEWAY. AFTER A WHILE, THE LIGHT CAME ON AGAIN. WE BROUGHT THE CAR TO DEALER AGAIN, AND ONCE MORE THEY WORKED ON IT, BUT THE RESULTS WERE SIMILAR. WHEN WE PASSED THE 50,000 MILEAGE MARK THE CAR STARTED TO FALL APART RAPIDLY. THE TRANSMISSION WENT OUT, THE REAR DOOR DIDN'T OPEN FROM OUTSIDE, THE SUN ROOF BROKE, AND THE STARTER ALSO BROKE. THIS ALL HAPPENED VERY FAST. WHEN WE WENT TO DEALER, THEY SAID WE WERE NO LONGER COVERED UNDER THE WARRANTY, EVEN THOUGH WE BOUGHT THE CAR AT 3,500 MILES TO START WITH. SO WE THOUGHT THAT WE WOULD BE COVERED UNTIL 53,500. THEREFORE, WE HAD TO PAY FOR ALL THE REPAIRS OURSELVES, AND THE TRANSMISSION ALONE COST US $5000 TO REPAIR. WE ARE WORRIED THAT THE CAR WILL CONTINUE TO BREAK DOWN THE LONGER WE HAVE IT AND WE DON'T KNOW WHAT TO DO.*AK
NHTSA ODI #10190438
Mileage unknown · Jan 16, 2004
Electrical SystemStructureVehicle Speed Control
HEATER DOESN'T PROVIDE POWERFUL HEAT AND RIGHT FOOT GETS SO HOT AND LEFT FOOT FREEZES WHILE DRIVING. CAR SHAKES AND RUMBLES OFTEN, SOUNDING LIKE THERE IS NO OIL. HAD SEVERE WATER LEAK FROM MISSING SEALS AROUND REAR CARGO DOOR. SEALS, HEADLINER AND RUG HAD TO BE REPLACED. GAS CAP CAN ONLY BE REMOVED WITH KEY IN IT. IF KEY IS REMO…
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HEATER DOESN'T PROVIDE POWERFUL HEAT AND RIGHT FOOT GETS SO HOT AND LEFT FOOT FREEZES WHILE DRIVING. CAR SHAKES AND RUMBLES OFTEN, SOUNDING LIKE THERE IS NO OIL. HAD SEVERE WATER LEAK FROM MISSING SEALS AROUND REAR CARGO DOOR. SEALS, HEADLINER AND RUG HAD TO BE REPLACED. GAS CAP CAN ONLY BE REMOVED WITH KEY IN IT. IF KEY IS REMOVED WHILE GAS CAP IS OFF, MAKES FOR EXTREMELY DIFFICULT TIME TO REPLACE (ABOUT 5-10 MINUTES TO WORK THE KEY BACK IN). DASHBOARD LIGHTS COME ON FREQUENTLY TO WARN OF A FAILURE WHEN THERE IS NO SUCH FAILURE. ENGINE DOESN'T START ON FIRST TRY A LOT OF TIMES. ONCE DRIVING FOR A WHILE THEN PARKING FOR, CAR SOMETIMES DOESN'T START ON FIRST TRY. SHIFTING IS DIFFICULT, RPMS REV PRETTY HIGH. CAR HAS LURCHED FORWARD WHEN SPEED DECREASES (I.E. GOING DOWN HILL). *CB
NHTSA ODI #10054258
12,000 miles · Jul 16, 2003
Service Brakes, HydraulicStructure
THE 2002 FREELANDER S I OWN HAS VERY POOR BRAKES. AT 12000 MILES OR SO I TOOK THE VEHICLE IN FOR SOME OTHER PROBLEMS AND WAS TOLD THE BRAKES HAD TO BE REPLACED. I WANT TO NOTE THAT LAND ROVER COMPENSATED ME FOR THE COST OF THE BRAKE PADS BECAUSE THERE WERE OTHER FRONT END PROBLEMS. TODAY I TOOK MY FREELANDER IN AND THE DEALERSHI…
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THE 2002 FREELANDER S I OWN HAS VERY POOR BRAKES. AT 12000 MILES OR SO I TOOK THE VEHICLE IN FOR SOME OTHER PROBLEMS AND WAS TOLD THE BRAKES HAD TO BE REPLACED. I WANT TO NOTE THAT LAND ROVER COMPENSATED ME FOR THE COST OF THE BRAKE PADS BECAUSE THERE WERE OTHER FRONT END PROBLEMS. TODAY I TOOK MY FREELANDER IN AND THE DEALERSHIP GAVE ME AN IDENTICAL 2003 FREELANDER. THE BRAKES WERE SOMEWHAT BETTER AND THE FREELANDER HAD 11000 MILES. I AM HOPING THE DEALERSHIP CAN FIX THIS PROBLEM. I ALSO HAVE HAD SEVERAL INSTANCES WHERE THE CAR LURCHED FORWARD ON ITS OWN. I THOUGHT IT WAS MY DRIVING UNTIL I SAW OTHER ENTRIES ON THIS SITE. ONE OTHER ITEM IS THAT MY 2002 FREELANDER A/C BLOWER IS VERY LOUD. I NOTICED THAT THE 2003 FREELANDER I AM DRIVING TODAY THE BLOWER IS SOMEWHAT NORMAL. THE SPEAKERS IN MY AND TWO OTHER LANDROVER FREELANDERS ARE VIBRATING DUE TO THE LACK ON INSULATION IN THE DOOR FRAMES. *AK
NHTSA ODI #10028437
NHTSA investigations
1EA05016 · Brake Light Switch Failure
Opened Oct 14, 2005 · Closed Feb 22, 2007
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Additional source detail variants (2)
Exterior Lighting:brake Lights
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN