NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
23 reportsClear category filter10,000 miles · Jul 10, 2006
Service Brakes, Hydraulic
I HAVE A 2002 LANDROVER FREELANDER WITH 50,000 MILES, AND I AM ON MY 4TH SET OF BRAKE PADS AND ROTORS. I DRIVE PRIMARY BACK AND FORTH TO WORK, WHICH IS NO MORE THAN 15-20 MILES EACH WAY, SO I FEEL THAT THE BRAKING SYSTEM FOR THE FREELANDER WAS DESIGNED IMPROPERLY AND THE COMPANY SHOULD BE RESPONSIBLE. I WOULD WARN EVERYONE, NO…
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I HAVE A 2002 LANDROVER FREELANDER WITH 50,000 MILES, AND I AM ON MY 4TH SET OF BRAKE PADS AND ROTORS. I DRIVE PRIMARY BACK AND FORTH TO WORK, WHICH IS NO MORE THAN 15-20 MILES EACH WAY, SO I FEEL THAT THE BRAKING SYSTEM FOR THE FREELANDER WAS DESIGNED IMPROPERLY AND THE COMPANY SHOULD BE RESPONSIBLE. I WOULD WARN EVERYONE, NOT TO BUY THIS SUV. *JB
NHTSA ODI #10161956
41,000 miles · Jan 20, 2006
Service Brakes, Hydraulic
DT*: THE CONTACT STATED THE VEHICLE'S BRAKES OVERHEATED. THE ABS WARNING LIGHT ILLUMINATES TO MAKE THE DRIVER AWARE OF THE PROBLEM. WHEN THE BRAKES WERE PRESSED AT NORMAL SPEEDS, THERE WAS A SLIGHT CHIRPING NOISE. THE VEHICLE WAS TAKEN TO A SERVICE DEALER BUT THE DEALER COULD NOT REPLICATE THE PROBLEM. *NM
NHTSA ODI #10148198
3,504 miles · Oct 19, 2005
Electrical SystemPower TrainService Brakes, Hydraulic
I PURCHASED A NEW 2002 LAND ROVER FREELANDER FROM LAND ROVER NEW ORLEANS (PARETTI) ON AUGUST 19, 2002. SINCE THAT TIME, THE VEHICLE HAS HAD CONTINUOUS PROBLEMS. THE POWER STEERING, TRANSMISSION, TRANSFER CASE (2), IRD UNIT (2), FRONT DRIVE SHAFT, MANIFOLD CHAMBER AND OTHER ITEMS HAVE BEEN REPLACED AND THE BRAKE PADS (2) HAVE …
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I PURCHASED A NEW 2002 LAND ROVER FREELANDER FROM LAND ROVER NEW ORLEANS (PARETTI) ON AUGUST 19, 2002. SINCE THAT TIME, THE VEHICLE HAS HAD CONTINUOUS PROBLEMS. THE POWER STEERING, TRANSMISSION, TRANSFER CASE (2), IRD UNIT (2), FRONT DRIVE SHAFT, MANIFOLD CHAMBER AND OTHER ITEMS HAVE BEEN REPLACED AND THE BRAKE PADS (2) HAVE HAD TO BE CHANGED. THE VEHICLE ONLY HAS 35,498 MILES. AFTER REVIEWING EDMUNDS.COM AND OTHER CONSUMER RESOURCE SITES, IT APPEARS THAT THE PROBLEMS THAT I ENCOUNTERED HAVE ALSO BEEN ENCOUNTERED BY OTHERS PURCHASING THIS VEHICLE. I HAVE HAD 23 WARRANTY CLAIMS ON THIS VEHICLE AND LAND ROVER NORTH AMERICA, INC., AS OF JANUARY 2005, HAS PAID IN EXCESS OF $11,994.55 FOR REPAIRS ON A VEHICLE THAT HAD A PURCHASE PRICE OF $30,603.77. THE AFOREMENTIONED AMOUNT DOES NOT INCLUDE THE COSTS OF REPLACING THE TRANSFER CASE, IRD UNIT, FRONT DRIVE SHAFT AND MANIFOLD CHAMBER IN APRIL 2005 OR THE REPLACEMENT OF THE SUN ROOF ASSEMBLY IN JUNE 2005. NEITHER THE LOCAL LAND ROVER DEALER NOR LAND ROVER NORTH AMERICA, INC. HAVE BEEN COOPERATIVE IN DEALING WITH ME ON THIS ISSUE. *JB
NHTSA ODI #10140266
5,000 miles · Jan 5, 2005
Electrical SystemEngine And Engine CoolingService Brakes, Hydraulic
WHILE APPLYING THE BRAKE PEDAL, THE CONSUMER HEARD A LOUD SQUEAKING NOISE. THEN, THE VEHICLE VIBRATED UNCONTROLLABLY. CONSUMER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, AND PULLED OVER. THE VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION, WHO DETERMINED THE BRAKE ROTORS AND PADS NEEDED TO BE REPLACED, AND REPLACED THEM.…
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WHILE APPLYING THE BRAKE PEDAL, THE CONSUMER HEARD A LOUD SQUEAKING NOISE. THEN, THE VEHICLE VIBRATED UNCONTROLLABLY. CONSUMER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, AND PULLED OVER. THE VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION, WHO DETERMINED THE BRAKE ROTORS AND PADS NEEDED TO BE REPLACED, AND REPLACED THEM. HOWEVER, THE PROBLEM RECURRED. *AK THE CONSUMER STATED THE COOLANT SYSTEM FAILED AND THE VEHICLE HAD ELECTRICAL PROBLEMS. *JB
NHTSA ODI #10103277
17,900 miles · Aug 11, 2004
Service Brakes, Hydraulic
I OWN A 2002 FREELANDER WITH LESS THE 18,000 MILES. BRAKE PADS WENT FROM GOOD TO GRINDING METAL IN ONE DAY WITH NO SIGNS. I BOUGHT EXTENDED WARRANTY FOR $3,000. SINCE THE TRUCK HAS UNDER 50,000 MILES LAND ROVER WILL NOT COVER. WHAT KIND OF SERVICE IS THIS. ROAD SIDE ASSISTANCE DID A GREAT JOB PICKING UP MY TRUCK BUT I WAS INFORM…
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I OWN A 2002 FREELANDER WITH LESS THE 18,000 MILES. BRAKE PADS WENT FROM GOOD TO GRINDING METAL IN ONE DAY WITH NO SIGNS. I BOUGHT EXTENDED WARRANTY FOR $3,000. SINCE THE TRUCK HAS UNDER 50,000 MILES LAND ROVER WILL NOT COVER. WHAT KIND OF SERVICE IS THIS. ROAD SIDE ASSISTANCE DID A GREAT JOB PICKING UP MY TRUCK BUT I WAS INFORMED THAT MY LOCAL LAND ROVER HAS NO CARS FOR LOANERS DUE TO ANOTHER FACILITY CLOSING IN EDEN PRAIRIE MINNESOTA. SO HERE I SIT WITH NO WHEELS. IF THIS IS NOT GOING TO BE REPAIRED UNDER ANY OF MY WARRANTIES YOU WILL SEE A LAWSUIT BROUGHT AGAINST LAND ROVER. LOOK AT THE COMPLAINTS ON THIS TRUCK FOR BRAKES, THESE ARE FACTORY DEFECTS. YOU SHOULD NOT HAVE TO REPLACE BRAKES AND ROTORS EVERY 10,000 MILES. *JB
NHTSA ODI #10086631
16,500 miles · Apr 19, 2004
Service Brakes, Hydraulic
ITS REALLY A 2001 FREELANDER, THERE IS NO 2001 FREELANDER IN THE SEARCH OPTIONS....BUT ANYWAYS I HAVENT HAD ANY PROBLEMS AT ALL WITH MY CAR UNTIL ABOUT 16500 MILES AND MY LEFT ROTOR STARTED GRINDING SO I HAD TO GET BOTH OF MY FRONT PADS REPLACED AND THE DRUMS WERE FINE. I DONT THINK THAT THE PADS SHOULD GO OUT THIS SOON, I STIL…
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ITS REALLY A 2001 FREELANDER, THERE IS NO 2001 FREELANDER IN THE SEARCH OPTIONS....BUT ANYWAYS I HAVENT HAD ANY PROBLEMS AT ALL WITH MY CAR UNTIL ABOUT 16500 MILES AND MY LEFT ROTOR STARTED GRINDING SO I HAD TO GET BOTH OF MY FRONT PADS REPLACED AND THE DRUMS WERE FINE. I DONT THINK THAT THE PADS SHOULD GO OUT THIS SOON, I STILL HAVE THE ORIGINAL TIRES ON, AND THEY WILL NEED TO BE REPLACED IN THE NEXT YEAR, BUT THE PADS WENT OUT SO SOON. EVERYTHING IS FINE NOW....ITS A GREAT CAR. *AK
NHTSA ODI #10066430
16,151 miles · Dec 10, 2003
Electrical SystemPower TrainService Brakes, Hydraulic
THE CAR WAS PURCHASED NEW IN 2002. WITH ONLY 23,000 MILES, THE VEHICLE HAS BEEN OUT OF SERVICE FOR 43 DAYS WITH CATASTROPHIC MECHANICAL FAILURES, INCLUDING: 21 DAYS FOR A NEW WIRING HARNESS; 3 DAYS FOR A NEW GEARSHIFT ASSEMBLY AND 8 DAYS FOR A NEW TRANSMISSION AND ECU AND FRONT BRAKES. ADDITIONALLY, THE VEHICLE HAS BEEN IN THE…
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THE CAR WAS PURCHASED NEW IN 2002. WITH ONLY 23,000 MILES, THE VEHICLE HAS BEEN OUT OF SERVICE FOR 43 DAYS WITH CATASTROPHIC MECHANICAL FAILURES, INCLUDING: 21 DAYS FOR A NEW WIRING HARNESS; 3 DAYS FOR A NEW GEARSHIFT ASSEMBLY AND 8 DAYS FOR A NEW TRANSMISSION AND ECU AND FRONT BRAKES. ADDITIONALLY, THE VEHICLE HAS BEEN IN THE SHOP 8 TIMES FOR WARRANTY REPAIRS; AND BRAKES. THE VEHICLE IS CURRENTLY IN THE SHOP WHERE IT WAS BEEN FOR THE LAST 11 DAYS WITH THE DEALER ONCE AGAIN TRYING TO RESOLVE WARNING LIGHT AND TRANSMISSION ISSUE. I HAVE HAD PROBLEMS WITH THE VEHICLE SHIFTING TO LOWER GEARS BY ITSELF AT FREEWAY SPEEDS. IN ADDITION ALL OF THE ON-BOARD FAILURE LIGHTS COMING ON AND STAY ON ROUTINELY. THE CAR CONTINUES TO BE PLAGUED BY ELECTRICAL/MECHANICAL PROBLEMS. AFTER EVERY VISIT THE DEALER I AM ASSURED THE PROBLEM HAS BEEN FIXED BY BOTH THE DEALER AND LAND ROVER CUSTOMER SERVICE; ONLY TO FIND MYSELF BRINGING THE VEHICLE BACK LITERALLY DAYS LATER WITH THE EXACT SAME PROBLEM. WITHIN 8 MONTHS OF PURCHASING THE NEW VEHICLE, IT REQUIRED THREE SEPARATE VISITS TO THE DEALER FOR A TOTAL OF 15 MAINTENANCE PROBLEMS, BUT THE PURCHASING DEALER COULD NOT FIX ANY OF THESE PROBLEMS. IN JUNE 2002, I BROUGHT THE VEHICLE TO ANOTHER DEALER WITH IDENTICAL MAINTENANCE PROBLEMS. THOUGH THE CAR CONTINUES TO HAVE HARD SHIFTING AND FAILURE LIGHTS. IN OCTOBER 2003, I STARTED CARING A DIGITAL CAMERA IN THE VEHICLE SO THAT I COULD DOCUMENT THE PROBLEMS. *LA
NHTSA ODI #10049537
5,000 miles · Oct 22, 2003
Service Brakes, Hydraulic
WHEN DEPRESSING BRAKE PEDAL AT ANY SPEED VEHICLE PULSATED. BRAKE ROTORS AND PADS WERE WARPED, AND HAD BEEN REPLACED THREE TIMES. *AK
NHTSA ODI #10044526
33,600 miles · Oct 20, 2003
Power TrainService Brakes, Hydraulic
WHEN APPLYING BRAKES AT NORMAL CONDITIONS ABS LIGHT CAME ON INTERMITTENTLY, AND THERE WAS EXTENDED STOPPING DISTANCE. DEALER STATED BRAKING SYSTEM WAS DEFECTIVE BUT THEY COULD DO NOTHING ABOUT IT. ALSO, AUTOMATIC TRANSMISSION FAILED. *AK
NHTSA ODI #10044297
Mileage unknown · Aug 9, 2003
Electronic Stability ControlEquipmentService Brakes, Hydraulic
I PURCHASED MY 2002 LANDROVER IN AUG 02. SINCE THEN IT HAS BEEN IN THE SHOP FOR OVER 30 DAYS FOR REPAIR WORK TO THE STEREO, SUNROOF, THROTTLE ASSEMBY, TRANCTION CONTROL WARNING LIGHT, PASSENGER WINDOW BREAKING, ETC. HOWEVER, I WAS MOST DISTURBED TO LEARN THAT LANDROVER IS "FINDING" OUT, AS QUOTED BY TWO DEALERSHIPS, THAT THE BRE…
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I PURCHASED MY 2002 LANDROVER IN AUG 02. SINCE THEN IT HAS BEEN IN THE SHOP FOR OVER 30 DAYS FOR REPAIR WORK TO THE STEREO, SUNROOF, THROTTLE ASSEMBY, TRANCTION CONTROL WARNING LIGHT, PASSENGER WINDOW BREAKING, ETC. HOWEVER, I WAS MOST DISTURBED TO LEARN THAT LANDROVER IS "FINDING" OUT, AS QUOTED BY TWO DEALERSHIPS, THAT THE BREAKS NEED TO BE REPLACED EVERY 12000 MILES BECASUE THE VEHICLE IS TOO HEAVY FOR THE PADS USED DURING MANUFACTURING. LANDROVER NORTH AMERICA HAS PROVIDED NO RELIEF IN THIS MATTER AND MAINTAINS THAT IT IS MY PERSONAL DRIVING HABITS THAT ARE RESPONSIBLE AND THIS IS A NORMAL WEAR AND TEAR ITEM. I HAVE OWNED SEVERAL OTHER SUVS AND HAVE NEVER HAD TO REPLACE BREAKS EVEN UP TO 70,000 MILES DRIVING ON MOUTAIN ROADS. I BELIEVE LANDROVER NA HAS A PERSONNEL RESPONSIBILITY TO DISCLOSE THE ADDITIONAL COST OF $300 THAT EACH CUSTOMER HAS TO PAY EVERY 12K MILES FOR BREAK IN ADDITION TO THE $350 THEY HAVE TO PAY FOR THEIR SCHEDULED SERVICE EVERY 12K MILES. I DOUBT THEY WOULD SELL ANOTHER VEHICLE. EVEN THE SERVICE MANAGER AT THE DEALERSHIP THAT SERVICES MY CAR ADMITTED HE WOULDN'T BY ONE EITHER.
NHTSA ODI #10031157
NHTSA investigations
1EA05016 · Brake Light Switch Failure
Opened Oct 14, 2005 · Closed Feb 22, 2007
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Additional source detail variants (2)
Exterior Lighting:brake Lights
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
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