AUTOMATIC TRANSMISSION FAILURE AT 70,000 MILES. *TR
2002 Land Rover Freelander
Owner reports · Recalls · Investigations
More warning signs than most Freelander years
Owner complaints for the 2002 Land Rover Freelander are substantially higher than the model-year median of 42.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Freelander years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
179 reports with mileage · 47 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 121 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 83 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Visibility. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Power Train complaints
83 reportsWE HAD JUST HAD OUR CAR IN FOR SERVICING PRIOR TO A LONGER DRIVE. WHILE WE WERE DRIVING AT HIGHWAY SPEEDS, OUR CAR ACCELERATED WITHOUT WARNING. THE ENGINE "REVVED" WITHOUT ANY INCREASE IN SPEED. ONCE HOME, CONTACTED OUR DEALERSHIP WHERE THEY PROCEEDED TO TELL US THAT WE WOULD REQUIRE A NEW TRANSMISSION WHEN WE WERE ONLY JUST OUT…
Read full complaint
WE HAD JUST HAD OUR CAR IN FOR SERVICING PRIOR TO A LONGER DRIVE. WHILE WE WERE DRIVING AT HIGHWAY SPEEDS, OUR CAR ACCELERATED WITHOUT WARNING. THE ENGINE "REVVED" WITHOUT ANY INCREASE IN SPEED. ONCE HOME, CONTACTED OUR DEALERSHIP WHERE THEY PROCEEDED TO TELL US THAT WE WOULD REQUIRE A NEW TRANSMISSION WHEN WE WERE ONLY JUST OUT OF WARRANTY. THEY COULD NOT TELL US WHAT THE CAUSE OF THE PROBLEM WAS - ONLY THAT IT WOULD COST UPWARDS OF $6000 TO FIX IT BY REPLACING THE TRANSMISSION. PRIOR TO THIS, OUR DEALERSHIP HAD OUR LAND ROVER FREELANDER FOR 4 WEEKS FIXING OTHER KNOWN PROBLEMS SUCH AS THE COOLANT SYSTEM, AGAIN, JUST OUT OF WARRANTY FOR A FIX OF OVER $3000; ONCE IT WAS RETURNED, THE ENGINE LIGHT CAME BACK ON IMMEDIATELY (I.E. ON OUR WAY HOME FROM PICKING THE CAR UP) - I RETURNED IMMEDIATELY WITH THE VEHICLE AND WAS TOLD THAT THE ENGINE BLOCK HAD BEEN CRACKED WHICH WOULD REQUIRE AN ADDITIONAL $2000 PLUS IN REPAIRS (ALTHOUGH THEY DID DISCOUNT US ON THIS REPAIR - MORE THAN LIKELY BECAUSE THEY HAD CAUSED IT). WE HAVE HAD NOTHING BUT DIFFICULTY WITH THIS VEHICLE. THE ISSUES BEGAN ALMOST IMMEDIATELY FROM THE DATE OF PURCHASE. ADDITIONALLY, THE LAND ROVER SERVICE PEOPLE ARE LESS THAN HELPFUL. I BELIEVE THEY ARE DECEPTIVE, ARROGANT, AND LACK THE KNOWLEDGE AND SKILL REQUIRED TO FULLY SERVICE A VEHICLE. I HAVE GONE THROUGH THREE DIFFERENT DEALERSHIPS TO LOCATE SOMEONE WHOM I TRUST TO SERVICE THIS VEHICLE; FINALLY, NOW THAT THE CARE IS OUT OF WARRANTY WE WILL BE GOING TO A LOCAL REPAIR SHOP WHERE THEY WERE ABLE TO WALK ME THROUGH WHAT WAS WRONG WITH THE VEHICLE AND FIX THE PROBLEM. *TR
2002 LAND ROVER FREELANDER WITH ONLY 65,000 MILES HAS HAD REPAIRS THAT ARE BEYOND WHAT SHOULD BE NORMAL, INCLUDING A NEW TRANSMISSION AT 45,000 MILES, TWO WINDOW REGULATORS, MULTIPLE COOLANT LEAKS, BLOWN HEAD GASKET. DANGEROUS ON THE ROAD, DUE TO STALLING OUT FOR NO REASON, AND OVERHEATING CONSTANTLY. HAVE HAD TO PAY FOR MULTI…
Read full complaint
2002 LAND ROVER FREELANDER WITH ONLY 65,000 MILES HAS HAD REPAIRS THAT ARE BEYOND WHAT SHOULD BE NORMAL, INCLUDING A NEW TRANSMISSION AT 45,000 MILES, TWO WINDOW REGULATORS, MULTIPLE COOLANT LEAKS, BLOWN HEAD GASKET. DANGEROUS ON THE ROAD, DUE TO STALLING OUT FOR NO REASON, AND OVERHEATING CONSTANTLY. HAVE HAD TO PAY FOR MULTIPLE TOWS. TODAY, ENGINE OVERHEATED IN MALL PARKING LOT, LEAVING ME STRANDED. ALL COOLANT POURED ONTO THE GROUND. CAR NEEDS A NEW ENGINE AT ONLY 65,000 MILES. *TR
I ALWAYS HAD A PROBLEM WITH TRANSMISSION WHICH WAS REPLACED ONCE 2 YEAR AGO AND NOW I NEED TO DO OUT OF MY POCKET ALL OVER AGAIN. *TR
TRANSMISSION FAILURE AT 75,000 MILES. EXCESSIVE CHECK ENGINE LIGHT WARNINGS. BAD SENSORS. ENGINE NOISE. *TR
2002 LAND ROVER FREELANDER NEEDS TRANSMISSION REPLACED AT ONLY 55K MILES. NEED HELP IN FORCING LAND ROVER NORTH AMERICA TO ISSUE A RECALL. *TR
WATER PUMP FAILED, TOOK TO DEALER FOR REPLACEMENT, GAS PUMP FAILED TOOK IT TO SHOP TO REPLACE IT, GAS TANK LID FAILED, BOTH ONE FROM DEALER TO REPLACE IT, ENGINE COOLING SYSTEM FAILED, TRANSMISSION FAILED, TOOK IT TO SHOP THEY REFUSE TO FIX, THEY SAY IS NOT THEIR FAULT AND IS NOT COVER BY WARRANTY ANYMORE, WINDOW MOTOR FAILED, W…
Read full complaint
WATER PUMP FAILED, TOOK TO DEALER FOR REPLACEMENT, GAS PUMP FAILED TOOK IT TO SHOP TO REPLACE IT, GAS TANK LID FAILED, BOTH ONE FROM DEALER TO REPLACE IT, ENGINE COOLING SYSTEM FAILED, TRANSMISSION FAILED, TOOK IT TO SHOP THEY REFUSE TO FIX, THEY SAY IS NOT THEIR FAULT AND IS NOT COVER BY WARRANTY ANYMORE, WINDOW MOTOR FAILED, WINDSHIELD WIPER SWITCH FAILED, HEADLIGHTS FAILED, COOLANT CONTAINER CRACK, REPLACED WITH NEW ONE FROM DEALER. STOP LIGHT RECALLED. AIR FILTERING SYSTEM RETAINS WATER WHICH ALLOWS MOLD TO GROW, AIR FILTERS REPLACED. *TR
WATER PUMP FAILED, TOOK TO DEALER FOR REPLACEMENT, GAS PUMP FAILED TOOK IT TO SHOP TO REPLACE IT, GAS TANK LID FAILED, BOTH ONE FROM DEALER TO REPLACE IT, ENGINE COOLING SYSTEM FAILED, TRANSMISSION FAILED, TOOK IT TO SHOP THEY REFUSE TO FIX, THEY SAY IS NOT THEIR FAULT AND IS NOT COVER BY WARRANTY ANYMORE, WINDOW MOTOR FAILED, W…
Read full complaint
WATER PUMP FAILED, TOOK TO DEALER FOR REPLACEMENT, GAS PUMP FAILED TOOK IT TO SHOP TO REPLACE IT, GAS TANK LID FAILED, BOTH ONE FROM DEALER TO REPLACE IT, ENGINE COOLING SYSTEM FAILED, TRANSMISSION FAILED, TOOK IT TO SHOP THEY REFUSE TO FIX, THEY SAY IS NOT THEIR FAULT AND IS NOT COVER BY WARRANTY ANYMORE, WINDOW MOTOR FAILED, WINDSHIELD WIPER SWITCH FAILED, HEADLIGHTS FAILED, COOLANT CONTAINER CRACK, REPLACED WITH NEW ONE FROM DEALER. STOP LIGHT RECALLED. AIR FILTERING SYSTEM RETAINS WATER WHICH ALLOWS MOLD TO GROW, AIR FILTERS REPLACED. *TR
IN 2006 MY WATER RESERVOIR BUSTED IN MY 2002 FREELANDER FREEZING THE ENGINE WITH A REPAIR COST OF OVER $7,000. LAST WEEK MY TRANSMISSION STARTED SLIPPING AND NOW I HAVE BEEN INFORMED THAT THE TRANSMISSION IS GONE WITHOUT ANY LEAKAGE. *TR
ON TWO SEPARATE OCCASIONS, ONE DAYS AFTER MY CAR WAS CLEARED FOR A SECOND TIME BY A LAND ROVER DEALER. MY CAR WENT INTO 'LIMITED PERFOMANCE MODE' WHILE I WAS COMMUTING TO WORK....I WAS IN THE HIGH SPEED LANE AND THE MIDDLE LANE AND MY CAR WOULD NOT ACCELERATE ABOUT 20 MPH. I HAD TO CALL 911 ON THE SECOND OCCASION AS IT HAPPENED…
Read full complaint
ON TWO SEPARATE OCCASIONS, ONE DAYS AFTER MY CAR WAS CLEARED FOR A SECOND TIME BY A LAND ROVER DEALER. MY CAR WENT INTO 'LIMITED PERFOMANCE MODE' WHILE I WAS COMMUTING TO WORK....I WAS IN THE HIGH SPEED LANE AND THE MIDDLE LANE AND MY CAR WOULD NOT ACCELERATE ABOUT 20 MPH. I HAD TO CALL 911 ON THE SECOND OCCASION AS IT HAPPENED BECAUSE I WAS IN THE MERGE OF 2 HIGHWAYS IN THE EVENING. MY CAR ALSO HAD DOWNSHIFTING PROBLEMS WHERE THE DOWNHILL DECENT CONTROL WOULD COME ON OUT OF NOWHERE CAUSING MY CAR TO BUCK FORWARD AND DROP DOWN TO SECOND GEAR. THE DEALERSHIP AGAIN SAID THAT IS COULD NOT BE DUPLICATED 3 TIMES BEFORE THEY FINALLY FOUND SOMETHING AND THEN IT KEPT HAPPENING ANYWAY. MY TRANSMISSION LET GO ON THE HIGHWAY AT JUST OVER 60K MILES AND THEN MY ENGINE LINING SHIFTED SPEWING OIL ONLY ABOUT 2 MONTHS AFTER. THE DEALERSHIPS ARE WELL AWARE OF THE POOR QUALITY OF THESE VEHICLES AND YET, THEY SELL AND RE-SELL THEM TO THE UNSUSPECTING CONSUMERS. I HAVE A LAWYER AND WILL BE SUING LR FOR EVERYTHING I CAN, INCLUDING LOST WAGES, EMOTIONAL AND PHYSICAL DISTRESS, AND ANYTHING ELSE THAT CAN BE TIED INTO MY TWO YEAR NIGHTMARE. I STRONGLY SUGGEST YOU GET THESE VEHICLES OFF THE ROAD BEFORE SOMEONE GETS KILLED. THANK YOU *TR
Official recalls
307V041000 · Exterior Lighting:brake Lights:switch
Feb 9, 2007
ON CERTAIN SPORT UTILITY VEHICLES, THE BRAKE LIGHTS MAY REMAIN ILLUMINATED EVEN WHEN THE BRAKE PEDAL IS NOT DEPRESSED. HILL DESCENT CONTROL (HDC), TRACTION CONTROL (TC) AND CRUISE CONTROL WARNING LIGHTS MAY ALSO BE ILLUMINATED.
Consequence & remedy
Consequence: FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSPECT THE BRAKE LAMP OPERATION AND WHERE REQUIRED, ADJUST AND/OR REPLACE THE BRAKE LIGHT SWITCHES WITH NEW SWITCHES OF THE SAME DESIGN UNTIL A NEWLY DESIGNED BRAKE LAMP SWITCH IS AVAILABLE IN MAY 2007. OWNERS WILL THEN BE RE-NOTIFIED TO BRING THEIR VEHICLES IN FOR THE NEW BRAKE LIGHT SWITCH. AN INTERIM LETTER FOR THE INITIAL INSPECTION WAS MAILED ON MARCH 26, 2007. THE SECOND LETTER FOR REPLACEMENT OF THE SWITCHES WAS MAILED BEGINNING JULY 30, 2007. OWNERS MAY CONTACT LAND ROVER AT 1-80-637-6837.
05V300000 · Latches/locks/linkages:doors:latch
Jun 28, 2005
ON CERTAIN FIVE DOOR SPORT UTILITY VEHICLES, IT IS POSSIBLE TO OPERATE THE INTERIOR DOOR HANDLE TO OPEN THE DOOR WHEN THE CHILD SAFETY LEVER IS IN THE "ON" POSITION.
Consequence & remedy
Consequence: THE OCCUPANT MAY OPEN THE DOOR INADVERTENTLY WHILE THE VEHICLE IS IN MOTION AND FALL OUT INTO THE TRAFFIC, PERSONAL INJURIES COULD OCCUR.
Remedy: DEALERS WILL INSPECT AND REPLACE THE LATCH ASSEMBLY. THE RECALL BEGAN ON SEPTEMBER 8, 2005. OWNERS SHOULD CONTACT LAND ROVER AT 1-800-637-6837.
04V347000 · Structure:body:roof And Pillars
Jul 12, 2004
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT MARGINALLY ABOVE THE PERMITTED 1000 HEAD IMPACT CRITERIA. AT THE LEFT AND RIGHT HAND A-PILLAR TRIM AREA.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL REPLACE THE A-PILLAR TRIM WITH A REVISED COMPONENT THAT ENABLES THE VEHICLE TO FULLY MEET THE REQUIREMENTS OF FMVSS 201. THE RECALL BEGAN ON DECEMBER 6, 2005. OWNERS SHOULD CONTACT LAND ROVER AT 1-800-637-6837.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA05016 · Brake Light Switch Failure
Opened Oct 14, 2005 · Closed Feb 22, 2007
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Additional source detail variants (2)
Exterior Lighting:brake Lights
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Illustration