NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
8 reportsClear category filter159,000 miles · Aug 18, 2011
Fuel System, Gasoline
2002 LAND ROVER FREELANDER INTAKE MOTORS. REPLACED BY OWNER APPROX 40K MILES AGO. I WAS IN A VERY BAD(UNRELATED) AUTO ACCIDENT 22 JULY. WHILE RELATIVES WERE AVAILABLE TO TAKE ME TO DOCTORS,ETC., I KNEW I ALSO HAD A TROUBLE LIGHT ON THE FREELANDER THAT HAD TO BE CLEARED FOR STATE INSPECTION. WHEN THEY TOOK IT TO LR OF CARY I HAD …
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2002 LAND ROVER FREELANDER INTAKE MOTORS. REPLACED BY OWNER APPROX 40K MILES AGO. I WAS IN A VERY BAD(UNRELATED) AUTO ACCIDENT 22 JULY. WHILE RELATIVES WERE AVAILABLE TO TAKE ME TO DOCTORS,ETC., I KNEW I ALSO HAD A TROUBLE LIGHT ON THE FREELANDER THAT HAD TO BE CLEARED FOR STATE INSPECTION. WHEN THEY TOOK IT TO LR OF CARY I HAD TO REPLACE YET AGAIN THE ENTIRE PLENUM ASSEMBLY AT A COST OF 2K TO OWNER. ADVISED BY DEALER THAT THE PARTS WHEN THEY RECEIVE THEM ARE SOMETIMES MALFUNCTIONING UPON RECEIPT. POSSIBLE ACCIDENT IN COLO CAUSED BY SEIZED INTAKE MOTORS(PER LR DEALER IN COLO) NUMEROUS COMPLAINTS OF FAULTY INTAKE MOTORS CAN BE EASILY FOUND ON LINE. *KB
NHTSA ODI #10420022
79,000 miles · Aug 22, 2009
Engine And Engine CoolingFuel System, Gasoline
2002 LAND ROVER FREELANDER. ENGINE REPLACED AT 56,000 MILES, IT IS ONCE AGAIN IN SHOP FOR ENGINE PROBLEMS AT 79,000 MILES. FUEL PUMP REPLACED AT 70,000 MILES. 5-6 BATTERIES HAVE BEEN REPLACED SINCE OWNED CAR IN 2005 AND NO ONE KNOWS PROBLEM. THIS CAR HAS BEEN IN THE SHOP AT LEAST 10 TIMES FOR EXTENDED LENGTHS SINCE I'VE OWNED IT…
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2002 LAND ROVER FREELANDER. ENGINE REPLACED AT 56,000 MILES, IT IS ONCE AGAIN IN SHOP FOR ENGINE PROBLEMS AT 79,000 MILES. FUEL PUMP REPLACED AT 70,000 MILES. 5-6 BATTERIES HAVE BEEN REPLACED SINCE OWNED CAR IN 2005 AND NO ONE KNOWS PROBLEM. THIS CAR HAS BEEN IN THE SHOP AT LEAST 10 TIMES FOR EXTENDED LENGTHS SINCE I'VE OWNED IT. I HAVE KEPT UP WITH ALL OIL CHANGES AND HAVE TAKEN VERY GOOD CARE OF THIS CAR. EVERYTIME I RESEARCH IT, I FIND NOTHING BUT COMPLAINTS A MILE LONG. I BELIEVE THERE TO BE A SERIOUS PROBLEM WITH THIS CAR, AND THINK THAT SOMETHING SHOULD BE DONE FOR THE UNFORTUNATE OWNERS OF THEM. *TR
NHTSA ODI #10281394
97,000 miles · Dec 29, 2008
Engine And Engine CoolingFuel System, GasolinePower Train
I WAS DRIVING ON I45 ON MY WAY TO WORK, WHEN MY 2002 LAND ROVER FREELANDER STOPPED WORKING WITHOUT ANY NOTICE. I HAD TO QUICKLY DO ANYTHING I COULD TO GE OUT OFF THE FREEWAY WITH NO POWER. IT WAS ONE OF THE SCARIEST DAYS OF MY LIFE. THANKFULLY THE OTHER DRIVERS NOTICED THAT THERE WAS SOMETHING WRONG WITH THE CAR AND SLOWED AND I…
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I WAS DRIVING ON I45 ON MY WAY TO WORK, WHEN MY 2002 LAND ROVER FREELANDER STOPPED WORKING WITHOUT ANY NOTICE. I HAD TO QUICKLY DO ANYTHING I COULD TO GE OUT OFF THE FREEWAY WITH NO POWER. IT WAS ONE OF THE SCARIEST DAYS OF MY LIFE. THANKFULLY THE OTHER DRIVERS NOTICED THAT THERE WAS SOMETHING WRONG WITH THE CAR AND SLOWED AND I WAS ABLE TO EXIT. I HAD TO GET THE CAR TOWED TO A SHOP WHERE THEY TOLD ME THAT I NEEDED A NEW FUEL PUMP. I GOT IT REPLACED AND IT WORKED WELL FOR 2 MONTH AND NOW ITS LEAKING FUEL. THE MOTOR IS ALSO LEAKING ANTIFREEZE ALL OVER THE PLACE. YOU NEED TO LOOK INTO THIS CARS. THERE'S TO MANY PROBLEMS WITH IT AND COMPLAINTS TO GO ALONG. THANKS *TR
NHTSA ODI #10253007
60,000 miles · Nov 23, 2008
Engine And Engine CoolingFuel System, GasolinePower Train
MULTIPLE PROBLEMS EXPENSIVE AND HARD TO FIND PARTS, FUEL PUMP, THERMOSTAT AND TRANSMISSION. SUV STALLS IN TRAFFIC, THERMOSTAT LEAKS CONSTANTLY AND TRANSMISSION JERKS VIOLENTLY IN SECOND GEAR. *TR
NHTSA ODI #10249619
55,000 miles · Jul 26, 2008
Fuel System, GasolinePower Train
I HAVE HAD NUMEROUS PROBLEMS WITH MY 2002 LANDROVER FREELANDER. LAST MONTH THE GASOLINE BROKE WHILE DRIVING, SPEWING OUT A FULL TANK OF GAS. THIS MONTH, ON MY WAY FOR ROUTINE SERVICE, ALMOST 200 MILES AWAY, THE TRANSMISSION WENT. I HAD IT TOWED (FOR THE FOURTH TIME) TO LANDROVER SPOKANE WHO QUOTED ME A PRICE OF 7100 DOLLARS…
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I HAVE HAD NUMEROUS PROBLEMS WITH MY 2002 LANDROVER FREELANDER. LAST MONTH THE GASOLINE BROKE WHILE DRIVING, SPEWING OUT A FULL TANK OF GAS. THIS MONTH, ON MY WAY FOR ROUTINE SERVICE, ALMOST 200 MILES AWAY, THE TRANSMISSION WENT. I HAD IT TOWED (FOR THE FOURTH TIME) TO LANDROVER SPOKANE WHO QUOTED ME A PRICE OF 7100 DOLLARS TO FIX MY TRANSMISSION. THIS CAR IS JUST COMING UP TO 55,000 MILES. *TR
NHTSA ODI #10235860
50,000 miles · Nov 14, 2007
Engine And Engine CoolingExterior LightingFuel System, Gasoline
WATER PUMP FAILED, TOOK TO DEALER FOR REPLACEMENT, GAS PUMP FAILED TOOK IT TO SHOP TO REPLACE IT, GAS TANK LID FAILED, BOTH ONE FROM DEALER TO REPLACE IT, ENGINE COOLING SYSTEM FAILED, TRANSMISSION FAILED, TOOK IT TO SHOP THEY REFUSE TO FIX, THEY SAY IS NOT THEIR FAULT AND IS NOT COVER BY WARRANTY ANYMORE, WINDOW MOTOR FAILED, W…
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WATER PUMP FAILED, TOOK TO DEALER FOR REPLACEMENT, GAS PUMP FAILED TOOK IT TO SHOP TO REPLACE IT, GAS TANK LID FAILED, BOTH ONE FROM DEALER TO REPLACE IT, ENGINE COOLING SYSTEM FAILED, TRANSMISSION FAILED, TOOK IT TO SHOP THEY REFUSE TO FIX, THEY SAY IS NOT THEIR FAULT AND IS NOT COVER BY WARRANTY ANYMORE, WINDOW MOTOR FAILED, WINDSHIELD WIPER SWITCH FAILED, HEADLIGHTS FAILED, COOLANT CONTAINER CRACK, REPLACED WITH NEW ONE FROM DEALER. STOP LIGHT RECALLED. AIR FILTERING SYSTEM RETAINS WATER WHICH ALLOWS MOLD TO GROW, AIR FILTERS REPLACED. *TR
NHTSA ODI #10208918
79,200 miles · Jan 15, 2007
Engine And Engine CoolingFuel System, GasolinePower Train
DURING THE REPAIR OF OUR TRANSMISSION, WE BEGAN TO GET CHECK ENGINE LIGHTS. AFTER THE TRANSMISSION WAS FIXED, IT WAS TAKEN TO THE DEALER FOR SERVICE. UPON DRIVING TO THE DEALER, THE CAR HAD NO POWER. THIS BECAME VERY DIFFICULT TO DRIVE AND DANGEROUS. TRYING TO GET UP TO THE 65 MPH SPEED LIMIT ON A FREEWAY TOOK ALMOST 2 MILES…
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DURING THE REPAIR OF OUR TRANSMISSION, WE BEGAN TO GET CHECK ENGINE LIGHTS. AFTER THE TRANSMISSION WAS FIXED, IT WAS TAKEN TO THE DEALER FOR SERVICE. UPON DRIVING TO THE DEALER, THE CAR HAD NO POWER. THIS BECAME VERY DIFFICULT TO DRIVE AND DANGEROUS. TRYING TO GET UP TO THE 65 MPH SPEED LIMIT ON A FREEWAY TOOK ALMOST 2 MILES. I WAS ALSO WORRIED THE CAR WOULD STALL IN TRAFFIC DUE TO THIS CONDITION. THE CAR WAS SERVICED AND IT WAS DETERMINED THAT THE MASS AIRFLOW SENSOR AND THE VARIABLE INTAKE MOTORS 1 AND 2 HAD FAILED. THE VARIABLE INTAKE MOTORS HAD FAILED 15,000 MILES /12 MONTHS BEFORE AND WERE REPLACED DURING THE LONG BLOCK REPLACEMENT. AFTER ALL REPAIRS WERE COMPLETED THE CAR WAS TAKEN HOME. THE NEXT DAY THE CHECK ENGINE LIGHT CAME ON. THE FOLLOWING DAY I SCHEDULED AN APPOINTMENT. DURING THE DRIVE TO THE DEALER, THE SAME POWER PROBLEMS WERE PRESENT. THIS MADE DRIVING THIS CAR DANGEROUS IN THAT THERE WAS NO WAY TO KNOW IF IT WOULD ACCELERATE. THE DEALER THEN DETERMINED THAT THE AIR INTAKE MANIFOLD GASKET HAD CRACKED. THIS TOO WAS A NEW PART FROM THE LONG BLOCK REPAIR 15,000 MILES /12 MONTHS PRIOR. RIGHT NOW THIS REPAIR IS BEING PERFORMED. THE LAND ROVER DEALER ACKNOWLEDGES THAT THESE CAR SHOULD NOT BE OWNED WITHOUT ANY TYPE OF WARRANTY DUE TO THE NUMEROUS PROBLEMS. *JB
NHTSA ODI #10178764
21,000 miles · Sep 26, 2006
Engine And Engine CoolingEquipmentFuel System, GasolineFire
I PURCHASED THIS SUV WITH ONLY 14,000 ON IT WITH THE REMAINING FACTORY WARRANTY. AT 21,000 THE SUV ENGINE LEFT ME STRANDED ON THE INTERSTATE 2 HOURS FROM HOME. IT HAD TO BE TOWED. LAND ROVER FIXED IT, $13,000 THEY FOUND METAL SHAVINGS IN THE ENGINE AT 21,000 MILES. THE WARRANTY COVERED THE ENGINE, BUT THEY CHARGED ME $80 FOR …
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I PURCHASED THIS SUV WITH ONLY 14,000 ON IT WITH THE REMAINING FACTORY WARRANTY. AT 21,000 THE SUV ENGINE LEFT ME STRANDED ON THE INTERSTATE 2 HOURS FROM HOME. IT HAD TO BE TOWED. LAND ROVER FIXED IT, $13,000 THEY FOUND METAL SHAVINGS IN THE ENGINE AT 21,000 MILES. THE WARRANTY COVERED THE ENGINE, BUT THEY CHARGED ME $80 FOR AN OIL CHANGE~ YOU HAVE TO PUT NEW OIL IN A NEW ENGINE~~BUT THEY MADE ME PAY FOR THE OIL! THEY NAVIGATION SYSTEM SCREEN WENT BLACK AND KEEPS GOING OFF, THEY SAID THE WARRANTY WOULD PAY FOR IT, NEVER HEARD BACK AND THE WARRANTY IS OUT LAST MONTH. THEY FIXED A RECALL ON THE CARB THE LAST OIL CHANGE. THE BRAKES GROUND DOWN TO THE ROTORS, HAD TO REPLACE THEM AT 20,000. NEW ENGINE LEFT ME STRANDED IN ANOTHER STATE WITH MY LITTLE GIRL IN THE MIDDLE OF NO WHERE WITH NO CELL SERVICE. NEEDED TOWED AGAIN. THE ANTI-FREEZE HOSE HAD COME LOOSE FROM ENGINE, CAUSED IT TO SHUT DOWN...HAD TO FIX, NO WARRANTY,CAR HAD 52,000 MILES (2,000 OVER) LAST WEEK I WAS TAKING MY DAUGHTER TO SCHOOL AND SMELLED GASOLINE VERY STRONGLY, AFTER HAVING TO IDLE IN BEHIND THE BUSES IN FRONT OF HER SCHOOL. WITH CHILDREN WALKING BY, AND BLOCKED IN BY ANOTHER MOM, IT NEARLY EXPLODED! THE GAS GAUGE HAD WENT DOWN 1/2 TANK, IT STARTED TO SMOKE AND NEARLY GOT FIRE. THEY SAID I WAS VERY LUCKY TO HAVE NOT BEEN IN A FIRE WITH MY DAUGHTER. OVER 3/4 TANK OF GAS HAD LEAKED OUT UNDER THE HOOD OF THE SUV AND IF SOMETHING WOULD HAVE SPARKED IT, MY DAUGHTER & I WOULD NOT BE HERE, AND MAYBE NOT THE CHILDREN IN FRONT OF THE SCHOOL STANDING BY BUSES OR ON BUS NEXT TO SUV. THEY ALSO FOUND OIL PLUG WAS LEAKING AFTER LAND ROVER DEALER CHANGED OIL AT $80 AND NEVER PUT SEAL BACK ON PLUG. ALMOST BURNT ENGINE UP AGAIN. RIGHT NOW IT IS SITTING AT REPAIR SHOP, LAND ROVER ACCIDENTALLY SENT THEM A WHEEL BEARING LAST WEEK INSTEAD OF THE PART TO FIX GAS LEAK, I HAVE A RENTAL CAR FOR OVER 1 WEEK NOW. I HAVE NO IDEA HOW MUCH THE COST WILL BE TO GET IT FIXED THIS TIME, I'M PRETTY MUCH SCREWED. *NM
NHTSA ODI #10169289
NHTSA investigations
1EA05016 · Brake Light Switch Failure
Opened Oct 14, 2005 · Closed Feb 22, 2007
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Additional source detail variants (2)
Exterior Lighting:brake Lights
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
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