NHTSA owner reports · September 18, 2026 snapshot.
Power Train complaints
12 reportsClear category filter64,263 miles · Dec 27, 2008
Power Train
THE CLUTCH IN MY 2003 KIA RIO HAS FAILED/BROKEN FOUR TIMES NOW. MY FATHER AND I BOUGHT THE VEHICLE BRAND NEW IN MARCH 2003 THE FIRST CLUTCH FAILED AROUND 8000 MILES I BELIEVE, THE SECOND AROUND 24000 MILES, THE THIRD AROUND 40000 MILES, AND NOW IS SITTING IN MY GARAGE UNABLE TO GO INTO ANY GEAR; THE CAR HAS LESS THAN 65000 MILE…
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THE CLUTCH IN MY 2003 KIA RIO HAS FAILED/BROKEN FOUR TIMES NOW. MY FATHER AND I BOUGHT THE VEHICLE BRAND NEW IN MARCH 2003 THE FIRST CLUTCH FAILED AROUND 8000 MILES I BELIEVE, THE SECOND AROUND 24000 MILES, THE THIRD AROUND 40000 MILES, AND NOW IS SITTING IN MY GARAGE UNABLE TO GO INTO ANY GEAR; THE CAR HAS LESS THAN 65000 MILES ON IT. I HAVE BEEN DRIVING STICK SHIFTS FOR 14+ YRS. AND I KNOW HOW TO PROPERLY OPERATE THEM, YET WHENEVER I TAKE THE VEHICLE INTO THE DEALERSHIP I AM TOLD IT IS DRIVER ERROR AND CHARGED AT LEAST $1000 IN REPAIRS. I HAVE HAD AT LEAST THREE OTHER MECHANICS LOOK AT IT AND HAVE BEEN TOLD IT IS A DESIGN/BAD PARTS PROBLEM NOT DRIVING ERROR, HOWEVER I DON'T WANT TO JEOPARDIZE THE WARRANTY BY HAVING IT REPAIRED ANYWHERE BUT THE DEALERSHIP. WITH THE LAST REPAIR (CLUTCH #3) MY FATHER WAS ALLOWED TO SPEAK TO THE DEALERSHIPS MECHANIC AFTER THE CAR WAS PULLED APART AND CAUGHT THE DEALERSHIP IN A LOT OF LIES BASED ON THE TOTAL DAMAGE DONE TO THE CLUTCH AND SURROUNDING PARTS. THERE WAS NO WAY THAT MUCH DAMAGE COULD HAVE BEEN DONE SIMPLY BY DRIVING THE VEHICLE. THEY GAVE HIM SOME FREE PARTS AND LABOR BUT THE BILL WAS STILL OVER $600 AND THE PROBLEM IS STILL THERE AS EVIDENCED BY THE VEHICLE NOT GOING INTO ANY GEAR NOW. I HAVE READ OVER 100 SIMILAR REPORTS FROM OTHER PEOPLE WHO OWN THE SAME MAKE, MODEL, AND YEAR AS MINE. KIA NEEDS TO BE HELD RESPONSIBLE FOR THIS, NOT THE CUSTOMER. I HAVE BEEN LUCKY SO FAR AS TO NOT HAVE ANYONE INJURED, I DRIVE MY FIVE YEAR OLD DAUGHTER IN THAT CAR, BUT I HAVE BEEN LEFT STRANDED IN SEVERAL NOT NICE NEIGHBORHOODS BECAUSE OF THE CLUTCH FAILURE AND HAVE HAD THE CLUTCH GO OUT WHILE IN THE MIDDLE OF A BUSY INTERSECTION. THE PROBLEM COMES ON SUDDENLY WITH LITTLE TO NO WARNING OF THE CLUTCH HAVING PROBLEMS AND IS A SEVERE SAFETY HAZARD, NOT ONLY TO THE PEOPLE INSIDE THE VEHICLE BUT FOR THE OTHER PEOPLE ON THE ROAD. IF THIS CONTINUES, SOMEONE WILL BE SEVERELY INJURED OR KILLED IF IT HAS NOT HAPPENED ALREADY. PLEASE HELP. *TR
NHTSA ODI #10252925
52,067 miles · Aug 9, 2007
Electrical SystemEngine And Engine CoolingExterior Lighting
2003 KIA RIO WITH DEFECTIVE ENGINE. CUSTOMER STATES THAT THE DEALERSHIP TOLD HER THAT A NEW ENGINE WAS PUT IN THE CAR IN JUNE 07 BUT IT CONTINUES TO SMOKE, OVERHEAT AND CUT OFF**CC THE CONSUMER WAS TOLD THE HEAD GASKET NEEDED TO BE REPLACED. THE TAIL LIGHTS WERE INOPERATIVE. THE DEALER REPLACED THE BULBS. THE LIGHTS INSIDE TH…
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2003 KIA RIO WITH DEFECTIVE ENGINE. CUSTOMER STATES THAT THE DEALERSHIP TOLD HER THAT A NEW ENGINE WAS PUT IN THE CAR IN JUNE 07 BUT IT CONTINUES TO SMOKE, OVERHEAT AND CUT OFF**CC THE CONSUMER WAS TOLD THE HEAD GASKET NEEDED TO BE REPLACED. THE TAIL LIGHTS WERE INOPERATIVE. THE DEALER REPLACED THE BULBS. THE LIGHTS INSIDE THE VEHICLE WERE INOPERATIVE. THEY REPLACED THE MAIN WIRING HARNESS. THE CONSUMER HAD TO PLACE THE GEAR INTO NEUTRAL, IN ORDER TO START THE VEHICLE. THE DEALER ADJUSTED THE TRANSMISSION RANGE SWITCH. *JB THE CONSUMER STATED THAT HER VEHICLE IS AT THE DEALERSHIP YET AGAIN BEING FIXED. UPDATED 08/23/07. *TR
NHTSA ODI #10199220
40,318 miles · Jun 13, 2007
Power Train
THIS 2003 KIA RIO WAS PURCHASED USED AT A DEALERSHIP A.V. KIA, PALMDALE, CA, , BUT SOON DEVELOPED PROBLEMS WITH THE TRANSMISSION. OUR INSURANCE COMPANY REPLACED THE TRANSMISSION, CITING PROBLEMS WHICH OCCURRED DUE TO OUR SON, WHICH WERE ALLEGATIONS MADE BY A. V. KIA. SHORTLY AFTER THE CAR BECAME INOPERABLE AND STOPPED ON THE FR…
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THIS 2003 KIA RIO WAS PURCHASED USED AT A DEALERSHIP A.V. KIA, PALMDALE, CA, , BUT SOON DEVELOPED PROBLEMS WITH THE TRANSMISSION. OUR INSURANCE COMPANY REPLACED THE TRANSMISSION, CITING PROBLEMS WHICH OCCURRED DUE TO OUR SON, WHICH WERE ALLEGATIONS MADE BY A. V. KIA. SHORTLY AFTER THE CAR BECAME INOPERABLE AND STOPPED ON THE FREEWAY QUITE SUDDENLY. NO ONE WAS HURT, BUT OUR SON AND HIS PASSENGERS WERE RATHER SHOOK UP. FIXED ONE MORE TIME, WHILE OUR SON WAS DRIVING THE CAR WHEN THE LEFT FRONT AXLE FELL OFF. THIS HAPPENED AFTER A. V. KIA REPAIRED THE TRANSMISSION. AFTER BEING FIXED ONCE AGAIN WITH ANOTHER NEW TRANSMISSION, WHILE MY HUSBAND WAS DRIVING THE CAR IMMEDIATELY AFTER PICKING IT UP FROM THE DEALERSHIP IT ONCE AGAIN DEVELOPED TRANSMISSION PROBLEMS. THE CAR STOPPED AT A BUSY INTERSECTION IN ROSAMOND, CA. THE CAR WAS FIXED, (SENSOR PROBLEM, AND SOON TAKEN TO A CAR DEALERSHIP IN LANCASTER, CA. TO BE SOLD ON CONSIGNMENT. WHILE THE SALES REPRESENTATIVE WAS TAKING IT OUT TO SHOW AND ATTEMPT TO SELL THE CAR AGAIN IT STOPPED, THIS TIME ON VERY BUSY SIERRA HIGHWAY. THE DEALER CALLED US TO IMFORM US OF THE PROBLEM WITH THE CAR. A. V. KIA TOOK THE CAR IN FOR REPAIR ONCE AGAIN, REPLACING THE TRANSMISSION!. WITH ALL OF THE TRANSMISSION PROBLEMS THIS CAR HAS HAD WE FOUND IT EXTREMELY DANGEROUS, NOT ONLY TO OUR FAMILY, BUT POTENTIALLY TO SOMEONE ELSE. A. V. KIA CONTINUED TO JUST PASS THE BUCK WITHOUT REALLY GETTING TO THE ROOT OF THE PROBLEM. WE DIDN'T REALLY KNOW WHERE TO TURN, BUT WE FELT THAT FILING A COMPLAINT WITH THE DOT WAS A GOOD START. A. V. KIA AND KIA OF AMERICA SHOULD BE HELD TOTALLY RESPONSIBLE FOR THE DANGEROUS JUNK THAT THEY WERE SELLING AND MANUFACTURING.*AK
NHTSA ODI #10193294
53,000 miles · Apr 6, 2007
Power Train
AT 53,000 THE VEHICLE BECAME IMPOSSIBLE TO SHIFT FROM ONE GEAR TO ANOTHER. DEALERSHIP TECHNICIAN ADVISED IT NEEDED A NEW CLUTCH AT A COST OF $1600.00. I HAVE DRIVEN THIS VEHICLE PRIMARILY BETWEEN DETROIT MICHIGAN AND CARY ILLINOIS. EIGHTY PERCENT OF THE MILES DRIVEN SO FAR HAVE BEEN HIGHWAY MILES WITH LITTLE NEED TO CONSTANTLY S…
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AT 53,000 THE VEHICLE BECAME IMPOSSIBLE TO SHIFT FROM ONE GEAR TO ANOTHER. DEALERSHIP TECHNICIAN ADVISED IT NEEDED A NEW CLUTCH AT A COST OF $1600.00. I HAVE DRIVEN THIS VEHICLE PRIMARILY BETWEEN DETROIT MICHIGAN AND CARY ILLINOIS. EIGHTY PERCENT OF THE MILES DRIVEN SO FAR HAVE BEEN HIGHWAY MILES WITH LITTLE NEED TO CONSTANTLY SHIFT GEARS. WHEN THE TECHNICIANS LOOKED AT THE VEHICLE HE COMMENTED ON HOW SMALL THE CLUTCH WAS. I BELIEVE KIA HAS INSTALLED AN INFERIOR CLUTCH SYSTEM TO KEEP THE PRICE OF THE VEHICLE DOWN AND THEN REFUSES TO COVER THE REPAIRS UNDER WARRANTY. *AK
NHTSA ODI #10187180
15,500 miles · Oct 11, 2006
Power Train
JUNE 2006 THROUGH SEPTEMBER 2006 MY KIA RIO HAS LOCKED UP IN THE PARKING GEAR NOT ALLOWING TO REMOVE TO REVERSE OR DRIVE. DEALER HAS HAD IN THE SHOP FOUR TIMES AND HAS CHANGED BREAKING LIGHT TWICE ALONG WITH GEAR CONSOLE. NOW STATING EVEN WITH THE VEHICLE BEING AT SHOP SINCE THE END OF SEPTEMBER 2006 CAN NOT ENACT PROBLEM. *N…
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JUNE 2006 THROUGH SEPTEMBER 2006 MY KIA RIO HAS LOCKED UP IN THE PARKING GEAR NOT ALLOWING TO REMOVE TO REVERSE OR DRIVE. DEALER HAS HAD IN THE SHOP FOUR TIMES AND HAS CHANGED BREAKING LIGHT TWICE ALONG WITH GEAR CONSOLE. NOW STATING EVEN WITH THE VEHICLE BEING AT SHOP SINCE THE END OF SEPTEMBER 2006 CAN NOT ENACT PROBLEM. *NM
NHTSA ODI #10170591
50 miles · Aug 20, 2004
Electrical SystemEngine And Engine CoolingPower Train
WHEN IT RAINS THE VEHICLE FAILS TO START. ALSO, THE CATALYTIC CONVERTOR IS GIVING OUT A ROTTEN EGG ODOR THAT COMES THROUGH THE AIR VENTS. DEALERSHIP WAS NOT WILLING TO SERVICE THE VEHICLE. THEY WERE ONLY SAYING IT TAKES A YEAR BEFORE THE SMELL GOES AWAY. *AK *NM
NHTSA ODI #10081669
2,000 miles · Aug 11, 2004
Power TrainService Brakes, Hydraulic
WHILE ACCELERATING MY 2003 KIA RIO ONTO THE INTERSTATE WHILE GOING UPHILL, THE CAR'S TRANSMISSION SLIPPED AND HAD NO POWER ON THE INCLINE EVEN WHEN IT WAS FLOORED. IT ALWAYS DOES THIS WHEN PASSING CARS ALSO. I TOOK IT TO THE DEALER WHO SAID THEY COULD FIND NOTHING WRONG WITH IT. MY BRAKES LOCK UP WHEN THEY ARE DAMP. I DID NOT T…
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WHILE ACCELERATING MY 2003 KIA RIO ONTO THE INTERSTATE WHILE GOING UPHILL, THE CAR'S TRANSMISSION SLIPPED AND HAD NO POWER ON THE INCLINE EVEN WHEN IT WAS FLOORED. IT ALWAYS DOES THIS WHEN PASSING CARS ALSO. I TOOK IT TO THE DEALER WHO SAID THEY COULD FIND NOTHING WRONG WITH IT. MY BRAKES LOCK UP WHEN THEY ARE DAMP. I DID NOT THINK THIS WAS A PROBLEM, BUT IT IS. *JB
NHTSA ODI #10086602
Mileage unknown · Apr 6, 2004
Power Train
WHILE DRIVING AT ANY SPEED THE VEHICLE STALLS. THERE WAS A LOST TO THE POWER STEERING AND POWER BRAKE SYSTEMS. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. *MR
NHTSA ODI #10066683
Mileage unknown · Jan 15, 2004
Engine And Engine CoolingPower Train
IN JUNE I WAS HAVING A OVER HEATING PROBLEM. IF I WENT UP A HILL THE CAR WOULD HEAT UP TO THE PEG. IT NEEDED A NEW THERMOSTAT. THE ENGINE BLEW UP & I HAD TO HAVE A NEW ONE. NOW THEIR IS SOMETHING WRONG WITH THE TRANSMISSION, SO KIA HAS SENT FOR A NEW TRANSMISSION. I'M AFRAID TO GO ANYWHERE FOR FEAR THAT SOMETHING ELSE WILL H…
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IN JUNE I WAS HAVING A OVER HEATING PROBLEM. IF I WENT UP A HILL THE CAR WOULD HEAT UP TO THE PEG. IT NEEDED A NEW THERMOSTAT. THE ENGINE BLEW UP & I HAD TO HAVE A NEW ONE. NOW THEIR IS SOMETHING WRONG WITH THE TRANSMISSION, SO KIA HAS SENT FOR A NEW TRANSMISSION. I'M AFRAID TO GO ANYWHERE FOR FEAR THAT SOMETHING ELSE WILL HAPPEN TO IT. I'M ALONE, THEREFORE I NEEDED SOMETHING I CAN RELY ON.
NHTSA ODI #10070790
Mileage unknown · Oct 27, 2003
Power Train
CONSUMER WILL NOT DRIVE OVER 50 MPH, HAD DIFFICULTY IN CHANGING 5 SPEED GEARS. A SERVICE TECHNICIAN NOTICED THAT CLUTCH NEEDED REPLACEMENT. *AK
NHTSA ODI #10044769
Official recalls
3Aug 4, 2006
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." WHEN USED WITH CERTAIN CHILD SEATS, THE AUTOMATIC LOCKING RETRACTOR (ALR) FUNCTION IN THE REAR OUTBOARD SEATBELT ASSEMBLIES MAY DISENGAGE.
Consequence & remedy
Consequence: IF A CHILD SEAT IS NOT PROPERLY SECURED, THERE IS AN INCREASED RISK OF INJURY TO THE SEAT OCCUPANT IN THE EVENT OF A CRASH.
Remedy: DEALERS WILL REPLACE BOTH REAR OUTBOARD SEATBELT ASSEMBLIES FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 15, 2006. OWNERS MAY CONTACT HYUNDAI-KIA AT 1-800-333-4542.
Dec 12, 2005
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' CERTAIN CHILD RESTRAINT ANCHORS WILL NOT FULLY LATCH ONTO THE LOWER LATCH ANCHORS LOCATED BETWEEN THE REAR SEAT BACK AND REAR SEAT CUSHION BECAUSE OF INTERFERENCE BETWEEN THE CHILD SEAT ANCHORS AND A METAL WIRE LOCATED IN THE FRAME OF THE REAR SEAT BACK. UNTIL THE RECALL REPAIR IS COMPLETED, FOLLOW THE INSTRUCTIONS PROVIDED BY YOUR CHILD SEATS MANUFACTURER ON HOW TO PROPERLY INSTALL THE CHILD SEAT WITH YOUR VEHICLE'S REAR SAFETY BELTS RATHER THAN USING THE LATCH SYSTEM.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, IF THE CHILD SEAT IS NOT PROPERLY INSTALLED, PERSONAL INJURY OR DEATH COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE LOWER ANCHORS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 30, 2006. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Apr 9, 2004
ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗