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2002 Kia Rio

Owner reports · Recalls · Investigations

More warning signs than most Rio years

Owner complaints for the 2002 Kia Rio are substantially higher than the model-year median of 38.5.

About this comparison →

How this year compares

Owner complaints by model year

Other model years Selected year
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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

64 reports with mileage · 64 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports6 fire reports18 injury reports

What owners actually said

128 reports
Mileage unknown · Jun 3, 2006
Engine And Engine Cooling

SINCE BUYING THIS CAR IN 2002 IT HAS STALLED SEVERAL TIMES AND BEEN TAKEN TO THE DEALERSHIP AS OFTEN WITHOUT THE ISSUE BEING RESOLVED. DEALER STATED THAT THEY COULD NOT FIND THE PROBLEM (THEY CLEANED THE THROTTLE BODY) AND HAD ANOTHER CLIENT'S CAR THAT DID THE SAME THING AND COULDN'T FIX IT EITHER. WE HAVE USED FUEL INJECTOR C…

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SINCE BUYING THIS CAR IN 2002 IT HAS STALLED SEVERAL TIMES AND BEEN TAKEN TO THE DEALERSHIP AS OFTEN WITHOUT THE ISSUE BEING RESOLVED. DEALER STATED THAT THEY COULD NOT FIND THE PROBLEM (THEY CLEANED THE THROTTLE BODY) AND HAD ANOTHER CLIENT'S CAR THAT DID THE SAME THING AND COULDN'T FIX IT EITHER. WE HAVE USED FUEL INJECTOR CLEANER, WHICH WORKED FOR 6 MONTHS UNTIL NOW. THIS CAR IS A LEMON AND IS DANGEROUS AT INTERSECTIONS AND ON THE HIGHWAY WHEN IT STALLS!! LEMON LAW PAPERS WILL BE FILED IF NOT RESOLVED VERY SOON!!*JB

NHTSA ODI #10158922

12,000 miles · May 12, 2006
Power Train

SINCE APPROXIMATELY ONE YEAR AFTER PURCHASING MY 2002 KIA RIO, I HAVE HAD ON-GOING TRANSMISSION PROBLEMS. AT VARIOUS TIMES WHILE DRIVING THE TRANSMISSION 'SLAMS' INTO GEAR, OR SHUTTERS. ALTHOUGH I HAVE BROUGHT THIS ISSUE TO THE ATTENTION OF THREE DIFFERENT DEALERSHIPS, AND KIA CORPORATE, THEY CLAIM THAT THERE IS NO ISSUE OR TH…

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SINCE APPROXIMATELY ONE YEAR AFTER PURCHASING MY 2002 KIA RIO, I HAVE HAD ON-GOING TRANSMISSION PROBLEMS. AT VARIOUS TIMES WHILE DRIVING THE TRANSMISSION 'SLAMS' INTO GEAR, OR SHUTTERS. ALTHOUGH I HAVE BROUGHT THIS ISSUE TO THE ATTENTION OF THREE DIFFERENT DEALERSHIPS, AND KIA CORPORATE, THEY CLAIM THAT THERE IS NO ISSUE OR THAT THEY CAN NOT IDENTIFY THE PROBLEM. THEY CLAIMED AT ONE POINT THAT THE TRANSMISSION FLUID WAS DIRTY (ALTHOUGH IT WAS WELL BELOW THE RECOMMENDED SERVICE MILEAGE), SO I HAD A THIRD PARTY SERVICE STATION PERFORM A COMPLETE TRANSMISSION FLUID/FILTER CHANGE. HOWEVER, THE PROBLEM HAS CONTINUED, AND NOW A YEAR LATER THE DEALERSHIP IS AGAIN TELLING ME THAT IT IS THE FLUID - WHICH I HAVE NEVER HEARD AN ISSUE LIKE THIS BEING CAUSED BY FLUID, BUT IF THIS IS TRUE, THERE IS ANOTHER ISSUE IN THAT THE TRANSMISSION FLUID SHOULD NOT HAVE TO BE CHANGED EVERY 6-12 MONTHS. I RECENTLY BROUGHT MY CAR TO A CERTIFIED MECHANIC, AND HE WAS ABLE TO IDENTIFY THE PROBLEM AS A TORQUE CONVERTER AND A TCC PREMATURELY ENGAGING, AS WELL AS A TRANSMISSION 'SHUTTER'. HE PROVIDED ME WITH WRITTEN DOCUMENTATION OF THE ISSUE, AND I RETURNED TO THE DEALERSHIP. AGAIN, THE DEALERSHIP SAID THERE WAS NO ISSUE AND THE SYMPTOMS ARE 'NORMAL'. THIS VEHICLE IS A LEMON, AND I AM UNABLE TO OBTAIN PROPER SERVICE FROM KIA, AND I AM VERY CONCERNED THAT THE VEHICLE COULD BECOME A SAFETY HAZARD SHOULD THE SYMPTOMS CONTINUE TO GET WORSE, OR THE TRANSMISSION COMPLETELY FAIL WHILE DRIVING. *JB

NHTSA ODI #10157410

Mileage unknown · May 6, 2006
Engine And Engine Cooling

WHILE TRAVELING ON A RESIDENTIAL ROAD THE CAR BACK FIRED THEN THE ENGINE SEIZED UP, THE TIMING BELT WAS THE LIKELY CAUSE ACCORDING TO THE DEALER, BUT BECAUSE IT HAD 60,274 MILES THEY WOULD NOT COVER IT UNDER WARRANTY. THE SERVICE PERSON SAID THEY HAVE HAD AT LEAST SIX SIMILAR FAILURES IN THE LAST YEAR, A COUPLE WERE LESS THAN 59…

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WHILE TRAVELING ON A RESIDENTIAL ROAD THE CAR BACK FIRED THEN THE ENGINE SEIZED UP, THE TIMING BELT WAS THE LIKELY CAUSE ACCORDING TO THE DEALER, BUT BECAUSE IT HAD 60,274 MILES THEY WOULD NOT COVER IT UNDER WARRANTY. THE SERVICE PERSON SAID THEY HAVE HAD AT LEAST SIX SIMILAR FAILURES IN THE LAST YEAR, A COUPLE WERE LESS THAN 59,000 MILES AND WERE COVERED. IN TALKING TO KIA DIRECT, THEY SAID BECAUSE WE BOUGHT THE CAR USED AND HAD NO SERVICE RECORD FROM BEFORE, NOTHING COULD BE DONE. IT'S CLEAR FROM THE NUMBER OF FAILURES THIS IS A DESIGN DEFECT. THE TIMING BELT FAILURE AND SUBSEQUENT ENGINE LOCKUP COULD CAUSE A FATALITY IF IT HAPPENED AT FREEWAY SPEEDS! *JB

NHTSA ODI #10156901

65,000 miles · Dec 6, 2005
Air BagsCrashInjury

I WAS DRIVING MY 2002 KIA RIO ON MY LUNCH BREAK GOING TO MY HOME. A YOUNG LADY PULLED OUT IN FRONT OF ME I WAS GOING AROUND 45 WHEN SHE PULLED OUT. MY CAR HIT HERS IN THE SIDE NEITHER MY AIR BAGS OR SEAT BELT FUNCTIONED LIKE THEY SHOULD HAVE. MY AIR BAGS DIDN'T EVEN DEPLOY MY SEAT BELT ALLOWED ME TO GO INTO THE WINDSHIELD. AS MY…

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I WAS DRIVING MY 2002 KIA RIO ON MY LUNCH BREAK GOING TO MY HOME. A YOUNG LADY PULLED OUT IN FRONT OF ME I WAS GOING AROUND 45 WHEN SHE PULLED OUT. MY CAR HIT HERS IN THE SIDE NEITHER MY AIR BAGS OR SEAT BELT FUNCTIONED LIKE THEY SHOULD HAVE. MY AIR BAGS DIDN'T EVEN DEPLOY MY SEAT BELT ALLOWED ME TO GO INTO THE WINDSHIELD. AS MY BODY WAS THROWN FORWARD THE UNDERSIDE OF THE STEERING WHEEL BROKE MY FEMUR IN 3 PLACES. I FILLED A COMPLAINT AGAINST KIA ABOUT THE AIR BAGS AND SEAT BELT THEY CLAIMED THE CAR UNDER ROLLED THE OTHER CAR TO ME THE FRONT OF THE CAR WAS PUSHED BACK AND IT WAS FLAT. KIA NEEDS TO HOLD UP THEIR END 2 ITEMS IN THE CAR FOR SAFETY FAILED. SOME PEOPLE ASK DID YOU HAVE YOUR SEAT BELT ON THE ANSWER IS YES I HAD 2 PEOPLE SHOW UP AT THE WRECK AND SAW IT ON ME AND IT BURNED THROUGH 2 SHIRTS I HAD ON AT THE TIME OF THE WRECK. *NM

NHTSA ODI #10144595

53,755 miles · Nov 28, 2005
Air BagsSeat BeltsCrashInjury

HIT DEER AT 55 MPH AIRBAGS DID NOT DEPLOY AND SEAT BELT DID NOT LOCK CAUSING HEAD TO HIT STEERING WHEEL AND BOUNCE BACK AND HIT SEAT WHOLE FRONT OF CAR WAS TORE UP. *JB

NHTSA ODI #10143771

Mileage unknown · Nov 1, 2005
Air BagsCrashInjury

DT:THE CONTACT'S VEHICLE WAS INVOLVED IN TWO ACCIDENTS. UPON IMPACT, THE AIRBAGS DID NOT DEPLOY. THE FIRST ACCIDENT OCCURRED ON FEBRUARY OF 2003 WHILE TRAVELING ABOUT 45 MPH. SHE WAS WEARING A SEAT BELT DURING THE ACCIDENT. THIS WAS A FRONTAL IMPACT. THE SECOND ACCIDENT OCCURRED ON SEPTEMBER 19, 2005 WHILE TRAVELING ABOUT 50 M…

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DT:THE CONTACT'S VEHICLE WAS INVOLVED IN TWO ACCIDENTS. UPON IMPACT, THE AIRBAGS DID NOT DEPLOY. THE FIRST ACCIDENT OCCURRED ON FEBRUARY OF 2003 WHILE TRAVELING ABOUT 45 MPH. SHE WAS WEARING A SEAT BELT DURING THE ACCIDENT. THIS WAS A FRONTAL IMPACT. THE SECOND ACCIDENT OCCURRED ON SEPTEMBER 19, 2005 WHILE TRAVELING ABOUT 50 MPH. SHE WAS WEARING A SEAT BELT, BUT SUSTAINED INJURIES. *AK UPDATED 01/19/06.

NHTSA ODI #10141462

Mileage unknown · Oct 20, 2005
Engine And Engine Cooling

CAR STALLS AT RANDOM TIMES. WARM OR COLD DOES NOT MATTER. HAPPENS ABOUT ONCE EVERY 8 MONTHS. HAVE READ HUNDREDS OF SUCH COMPLAINS ON THE INTERNET, MOST SIMPLY DO NOT TAKE THE TIME TO POST WHERE IT MATTERS. *NM

NHTSA ODI #10140348

100 miles · Sep 27, 2005
Service Brakes, Hydraulic

DT: IN THE HIGH HUMIDITY OR RAIN THE REAR BRAKES LOCK. IT MAKES A SCRAPING AND SCRATCHING NOISE, WHEN THE BRAKES DRY OUT. THERE IS NO FOREWARNING; NOTICED THIS PROBLEM SINCE PURCHASING THE VEHICLE ON SEPTEMBER 1, 2002. HAVE CONTACTED THREE DEALERS, AND A MANUFACTURER'S REPRESENTATIVE SAID THAT THIS WAS NORMAL. ONE DEALER DID…

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DT: IN THE HIGH HUMIDITY OR RAIN THE REAR BRAKES LOCK. IT MAKES A SCRAPING AND SCRATCHING NOISE, WHEN THE BRAKES DRY OUT. THERE IS NO FOREWARNING; NOTICED THIS PROBLEM SINCE PURCHASING THE VEHICLE ON SEPTEMBER 1, 2002. HAVE CONTACTED THREE DEALERS, AND A MANUFACTURER'S REPRESENTATIVE SAID THAT THIS WAS NORMAL. ONE DEALER DID REPLACED THE BRAKE LINES. *AK

NHTSA ODI #10137815

100 miles · Sep 9, 2005
Electrical SystemEngine And Engine CoolingParking Brake

DT: THE CONSUMER PURCHASED TWO 2002 KIA RIOS, THE FIRST VEHICLE WAS FINE. THE OTHER VEHICLE WITHIN 30 DAYS OF PURCHASE AT APPROXIMATELY 100 MILES, DIED. THIS DID NOT HAPPEN AT ANY CERTAIN SPEED. THE VEHICLE HAS BEEN TAKEN INTO THE DEALERSHIP OVER 14 TIMES AND THEY HAVE NOT REPLACED ANYTHING . THEY HAVE REPROGRAMMED THE COM…

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DT: THE CONSUMER PURCHASED TWO 2002 KIA RIOS, THE FIRST VEHICLE WAS FINE. THE OTHER VEHICLE WITHIN 30 DAYS OF PURCHASE AT APPROXIMATELY 100 MILES, DIED. THIS DID NOT HAPPEN AT ANY CERTAIN SPEED. THE VEHICLE HAS BEEN TAKEN INTO THE DEALERSHIP OVER 14 TIMES AND THEY HAVE NOT REPLACED ANYTHING . THEY HAVE REPROGRAMMED THE COMPUTER NUMEROUS TIMES. THE VEHICLE WILL WORK FOR AWHILE, NO SPECIFIC TIME, AND THEN DIE AGAIN. CONSUMER'S DAUGHTER ACTUALLY DROVE VEHICLE WHICH WAS LOCATED IN SOUTH CAROLINA.*AK THE VISOR WAS REPLACED. THE INTERIOR LIGHT WOULD NOT GO OFF, THE DEALER STATED IT WAS A PINCHED WIRE. THE LIFTGATE LATCH WAS REPLACED AND THE PARKING BRAKE WAS ADJUSTED. *JB

NHTSA ODI #10131673

Mileage unknown · Aug 17, 2005
Tires

DT: THE CONSUMER STATESDTHE TIRES WERE PURCHASED ON APRIL 23, 2005. THEY SPLIT IN HALF AND CHUNKS WERECOMING OUT OF THE TIRES. ALL FOUR OF THE TIRES WERE HAVING THIS PROBLEM. WIRE WAS COMING OUT OF THE TIRES. THE AIR PRESSURE IWAS CHECKED. THE SHOCKS AND STRUTS HAVE BEEN CHECKED TO MAKE SURE THIS WAS NOT THE PROBLEM. THE…

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DT: THE CONSUMER STATESDTHE TIRES WERE PURCHASED ON APRIL 23, 2005. THEY SPLIT IN HALF AND CHUNKS WERECOMING OUT OF THE TIRES. ALL FOUR OF THE TIRES WERE HAVING THIS PROBLEM. WIRE WAS COMING OUT OF THE TIRES. THE AIR PRESSURE IWAS CHECKED. THE SHOCKS AND STRUTS HAVE BEEN CHECKED TO MAKE SURE THIS WAS NOT THE PROBLEM. THESE TIRES STARTED FALLING APART AT APPROXIMATELY 1,000 MILES.*AK

NHTSA ODI #10133166

Official recalls

1

04V179000 · Fuel System, Gasoline:delivery

Apr 9, 2004

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02009 · Air Bag Non Deploy

Opened Jul 2, 2002 · Closed Jul 2, 2003

Status: closed (inferred from source dates) · Air Bags

THIS INVESTIGATION IDENTIFIED A TOTAL OF 82 REPORTS ALLEGING NON-DEPLOYMENT OF THE DUAL FRONT AIR BAGS.OF THE 82 REPORTS, ONLY ONE INCIDENT, THE FATAL CRASH THAT WAS THE BASIS FOR OPENING THE INVESTIGATION, HAS BEEN IDENTIFIED AS A MODERATE TO SEVERE CRASH IN WHICH THE AUTOMOTIVE RESTRAINT CONTROLLER ISSUED A COMMAND TO DEPLOY BUT THE AIR BAGS DID NOT DEPLOY.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ATTACHED SUMMARY REPORT