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2002 Kia Rio

Owner reports · Recalls · Investigations

More warning signs than most Rio years

Owner complaints for the 2002 Kia Rio are substantially higher than the model-year median of 38.5.

About this comparison →

How this year compares

Owner complaints by model year

Other model years Selected year
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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

64 reports with mileage · 64 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports6 fire reports18 injury reports

What owners actually said

128 reports
81,000 miles · Jul 26, 2005
Air BagsSeat BeltsCrashInjury

MY DAUGHTER WAS DRIVING SOUTH ON HWY 360 IN GRAND PRAIRIE TEXAS GOING ABOUT 50 MPH AND AN OTHER VEHICLE WAS CROSSING THE LANES TOWARD HER AND HIT HER VEHICLE AT THE FRONT RIGHT SIDE (PASSENGER SIDE). SHE WAS WEARING A SEAT BELT AND SO WAS THE PASSENGER.THE SEATBELT ON THE PASSENGER SIDE DID NOT WORK AND AIRBAGS ON NEITHER SIDE D…

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MY DAUGHTER WAS DRIVING SOUTH ON HWY 360 IN GRAND PRAIRIE TEXAS GOING ABOUT 50 MPH AND AN OTHER VEHICLE WAS CROSSING THE LANES TOWARD HER AND HIT HER VEHICLE AT THE FRONT RIGHT SIDE (PASSENGER SIDE). SHE WAS WEARING A SEAT BELT AND SO WAS THE PASSENGER.THE SEATBELT ON THE PASSENGER SIDE DID NOT WORK AND AIRBAGS ON NEITHER SIDE DEPLOYED. THE PASSENGER WENT FORWARD STRIKING THE FRONT WINDSHIELD SUFFERING HEAD AND BODY INJURIES.

NHTSA ODI #10130095

Mileage unknown · Jun 28, 2005
Visibility

NO ACCIDENT YET ON THIS DEFECT. WE HAVE NOTICED OVER THE PAST 2 YEARS OF DRIVING THIS VEHICLE A SERIOUS DEFECT IN THE WAY THE DASH IS CONSTRUCTED THAT SERIOUSLY OBSTUCTS BOTH VIEWING OF THE ROAD THROUGH THE WINDSHIELD BY THE DRIVER AND VIEWING THE DASH INSTRUMENTATION (SPEEDOMETER, ETC) VIRTUALLY IMPOSSIBLE UNDER NORMAL DRI…

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NO ACCIDENT YET ON THIS DEFECT. WE HAVE NOTICED OVER THE PAST 2 YEARS OF DRIVING THIS VEHICLE A SERIOUS DEFECT IN THE WAY THE DASH IS CONSTRUCTED THAT SERIOUSLY OBSTUCTS BOTH VIEWING OF THE ROAD THROUGH THE WINDSHIELD BY THE DRIVER AND VIEWING THE DASH INSTRUMENTATION (SPEEDOMETER, ETC) VIRTUALLY IMPOSSIBLE UNDER NORMAL DRIVING CONDITIONS. ON A SUNY DAY, THE BLACK PLASTIC MATERIAL USED IN THE DASH CONSTRUCTION AROUND THE INSTRUMENT PANEL IS SO REFLECTIVE, THAT OFTEN WITH THE SUN COMING IN THROUGH THE REAR OR A SIDE WINDOW, IT BECOMES IMPOSSIBLE TO SEE THE INSTRUMENTATION IN THE DASH DUE TO REFLECTIVE GLARE OFF THE BLACK PLASTIC IN FRONT OF THE CLEAR PLASTIC THAT COVERS THE SPEEDOMETER, ETC. IT IS SO BAD THAT OCCASIONALLY WE HAVE TO PUT A PIECE OF PAPER OR ANOTHER NON-REFLECTIVE OBJECT BEHIND THE STEERING WHEEL AND IN FRONT OF THE SPEEDOMETER IN ORDER TO READ THE INSTRUMENTATION. EVEN MORE DISTURBING IS THE SAME PHENOMENON WHEN THE SUN IS STREAMING INTO THE CAR, PARTICULARLY FROM THE FRONT OR A SIDE WINDOW, THAT THE REFLECTION OFF OF THE BLACK PLASTIC ONTO THE INSIDE OF THE WINDSHIELD IS SO BAD THAT WE OFTEN CANNOT SEE OUT OF THE WINDSHIELD WITHOUT PUTTING A PIECE OF PAPER OR SOME OTHER SUBSTANCE DOWN TO CUT THE GLARE DOWN. THIS IS AN EXTREMELY DANGEROUS SITUATION, AND IT'S ONLY A MATTER OF TIME BEFORE SOMETHING SERIOUS HAPPENS AS A RESULT OF BEING UNABLE TO SEE CLEARLY.

NHTSA ODI #10126905

Mileage unknown · Jun 6, 2005
Electrical SystemFuel System, Gasoline

2002 KIA RIO STALLING DURING DRIVING, CHECK ENGINE LIGHT ON, CONCERNED FOR MY SAFETY. THREE TIME COMPLIANT TO EL CAJON MAZDA KIA, FIRST TIME THEY SAID(NOTHING WRONG) 2ND (THE COMPUTER NEED REPROGRAM) TODAY AGAIN BACK TO DEALER, I AM AFRAID FOR MY SAFETY

NHTSA ODI #10124375

37,500 miles · Apr 3, 2005
Air BagsCrash

THE KIA RIO WAS STOPPED BEHIND A MINIVAN WHEN IT WAS HIT FROM BEHIND BY ANOTHER MINIVAN TRAVELLING APPROXIMATELY 30 MPH BEFORE BRAKING. THE KIA RIO WAS PUSHED INTO THE MINIVAN IN FRONT. THE RIO WAS NOT SEVERELY DAMAGED, HOWEVER, BOTH AIRBAGS DEPLOYED. DAMAGE WAS TO THE REAR TRUNK LID AND THE FRONT RIGHT RAIL WAS SLIGHTLY . CO…

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THE KIA RIO WAS STOPPED BEHIND A MINIVAN WHEN IT WAS HIT FROM BEHIND BY ANOTHER MINIVAN TRAVELLING APPROXIMATELY 30 MPH BEFORE BRAKING. THE KIA RIO WAS PUSHED INTO THE MINIVAN IN FRONT. THE RIO WAS NOT SEVERELY DAMAGED, HOWEVER, BOTH AIRBAGS DEPLOYED. DAMAGE WAS TO THE REAR TRUNK LID AND THE FRONT RIGHT RAIL WAS SLIGHTLY . COMPROMISED. NO LIGHTS WERE BROKEN, NOR WAS THE BUMPER EVEN CRACKED. BOTH THE INSURANCE ADJUSTER AND THE BODY SHOP WERE SURPRISED THE AIRBAGS WENT OFF BASED ON THE DAMAGE (OR OVERALL LACK THEREOF) TO THE VEHICLE. THE AIRBAG DEPLOYMENT BROKE OTHER PIECES OF AND INSIDE OF THE DASH AS WELL, CAUSING OVER 2/3 OF THE COST OF REPAIR (TOTAL COST WAS AROUND $7000). PICTURES OF THE DAMAGE TO THE VEHICLE ARE AVAILABLE.*AK

NHTSA ODI #10116284

Mileage unknown · Mar 28, 2005
Engine And Engine Cooling

I HAVE A 2002 KIA RIO WITH APPROX. 51,000 MILES. THE CAR SUDDENLY BROKE DOWN AND WOULD NOT START. I HAD THE CAR TOWED TO THE DEALERSHIP WHO TOLD ME THE ENGINE HAD SEIZED DUE TO SLUDGE IN THE OIL SYSTEM. I PROVIDED KIA WITH ALL THE OIL MAINTENANCE RECEIPTS EVERY 3000 MILES. KIA'S RESPONSE WAS THAT THE OIL WAS NOT MAINTAINED P…

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I HAVE A 2002 KIA RIO WITH APPROX. 51,000 MILES. THE CAR SUDDENLY BROKE DOWN AND WOULD NOT START. I HAD THE CAR TOWED TO THE DEALERSHIP WHO TOLD ME THE ENGINE HAD SEIZED DUE TO SLUDGE IN THE OIL SYSTEM. I PROVIDED KIA WITH ALL THE OIL MAINTENANCE RECEIPTS EVERY 3000 MILES. KIA'S RESPONSE WAS THAT THE OIL WAS NOT MAINTAINED PROPERLY AND THE MAINTENANCE RECORDS WERE FAKE. BASICALLY, THEY SAY THAT I AND A CERTIFIED MECHANIC (OWNER OF A AUTO AND TOWING SHOP) ARE LIARS. KIA WILL NOT PAY FOR THE ENGINE REPAIR AND I CANNOT AFFORD TO FIX A PROBLEM THAT WAS CAUSED BY AN ENGINE MALFUNCTION (OIL AND RECEIPTS WERE MAINTAINED PROPERLY). IT HAS BEEN 1 MONTH AGO, I HAVE NO CAR AND SERIOUSLY AT RISK OF LOSING MY JOB DUE TO THIS PROBLEM AND KIA WILL NOT RECONSIDER ANY INFORMATION I PROVIDE. *JB

NHTSA ODI #10115931

Mileage unknown · Mar 26, 2005
Engine And Engine CoolingPower Train

SINCE PURCHASING THIS CAR IN NOV. 2001, IT HAS GIVEN ME NUMEROUS PROBLEMS. I HAVE HAD THE STRUTS REPLACED UNDER WARRANTY FOR LEAKING OIL, IT HAS STALLED MORE TIMES THAN I CAN COUNT, CAUSING CONCERNS ABOUT MY AND MY FAMILY'S SAFETY,AND RECENTLY THE ENGINE CUT OFF WITHOUT WARNING WHILE EXITING THE FREEWAY. THE ENGINE IS NOW FROZ…

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SINCE PURCHASING THIS CAR IN NOV. 2001, IT HAS GIVEN ME NUMEROUS PROBLEMS. I HAVE HAD THE STRUTS REPLACED UNDER WARRANTY FOR LEAKING OIL, IT HAS STALLED MORE TIMES THAN I CAN COUNT, CAUSING CONCERNS ABOUT MY AND MY FAMILY'S SAFETY,AND RECENTLY THE ENGINE CUT OFF WITHOUT WARNING WHILE EXITING THE FREEWAY. THE ENGINE IS NOW FROZEN AND SINCE I'VE REACHED MY 60,000 MILE MARK, THE DEALERSHIP IS HESITANT TO FIX IT UNDER WARRANTY. THIS IS TRULY AN EXPENSIVE LEMON.*AK

NHTSA ODI #10114768

Mileage unknown · Mar 4, 2005
Power TrainStructure

VEHICLE SHOOK UNCONTROLLABLY AND SWAYED FROM LEFT TO RIGHT WHILE DRIVING. DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, PULLED OVER, AND TURNED THE VEHICLE OFF. THEN, DRIVER RESTARTED THE VEHICLE, AND TRANSMISSION FAILED TO SHIFT OR MOVE ON ITS OWN. VEHICLE WAS TOWED TO THE DEALER, AND MECHANIC DETERMINED THAT THE…

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VEHICLE SHOOK UNCONTROLLABLY AND SWAYED FROM LEFT TO RIGHT WHILE DRIVING. DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, PULLED OVER, AND TURNED THE VEHICLE OFF. THEN, DRIVER RESTARTED THE VEHICLE, AND TRANSMISSION FAILED TO SHIFT OR MOVE ON ITS OWN. VEHICLE WAS TOWED TO THE DEALER, AND MECHANIC DETERMINED THAT THE FRAME WAS BEND, AND TRANSMISSION HAD BLOWN OUT, AND NEEDED TO BE REPLACED. *AK

NHTSA ODI #10113501

32,149 miles · Mar 2, 2005
Suspension

VEHICLE IS EXPERIENCING PROBLEMS WITH THE FRONT BEARINGS, CAUSING THE WHEELS TO SEPARATE FROM THE AXLE. OWNER TOOK THE VEHICLE TO THE DEALER ON 4 OCCASIONS, BUT THE PROBLEM STILL REMAINED UNDETERMINED. OWNER STATED THAT THE DEALER TOLD HER THAT THE FRONT BEARINGS WERE FAULTY, AND THEY WERE REPLACED. CURRENTLY, THEY REPLACED TH…

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VEHICLE IS EXPERIENCING PROBLEMS WITH THE FRONT BEARINGS, CAUSING THE WHEELS TO SEPARATE FROM THE AXLE. OWNER TOOK THE VEHICLE TO THE DEALER ON 4 OCCASIONS, BUT THE PROBLEM STILL REMAINED UNDETERMINED. OWNER STATED THAT THE DEALER TOLD HER THAT THE FRONT BEARINGS WERE FAULTY, AND THEY WERE REPLACED. CURRENTLY, THEY REPLACED THE FRONT RIGHT BEARINGS WHICH WERE REPAIRED PREVIOUSLY. *AK THE CONSUMER HEARD A LOUD BUZZING SOUND FROM THE LEFT SIDE OF THE VEHICLE. THE SOUND WAS MORE PREVALENT WHEN THE CONSUMER ACCELERATED TO SPEEDS HIGHER THAN 50 MPH. THE FRONT WHEEL BEARING WAS REPLACED. THE CONSUMER WAS ON HER WAY HOME FROM THE REPAIR SHOP AND THE VEHICLE STOPPED. AFTER THE CONSUMER INSPECTED THE VEHICLE SHE FOUND THE RIGHT TIRE DISCONNECTED FROM THE AXLE. THE VEHICLE RESTED ON THE TIRE WHICH WAS 90 DEGREE ANGLE. THE CONSUMER CONTACTED THE POLICE AND FIRE DEPARTMENT BECAUSE OIL AND TRANSMISSION FLUID WAS SEEPING OUT FROM UNDER THE VEHICLE. AFTER THE VEHICLE WAS REPAIRED THE CONSUMER WAS ON HER WAY HOME AND HEARD A LOUD POP AS THE VEHICLE LOST POWER. AFTER THE VEHICLE WAS REPAIRED THE CONSUMER TOOK IT BACK TO THE SERVICE DEPARTMENT BECAUSE IT WAS PULLING TO THE RIGHT AT SPEEDS OF 25 OR GREATER. *TC THE LOWER BALL JOINT WAS REPLACED.

NHTSA ODI #10107272

31,000 miles · Feb 7, 2005
Engine And Engine Cooling

WHILE DRIVING 40 MPH VEHICLE BEGAN TO SHAKE VIOLENTLY, AND THEN THE ENGINE FAILED. DEALER STATED THEY COULD NOT FIX IT. *AK

NHTSA ODI #10110985

30,000 miles · Dec 11, 2004
Fuel System, Gasoline

OVER THE LAST MONTH MY CAR HAS STALLED OUT OVER TEN TIMES, USUALLY DURING HEAVY TRAFFIC. I HAVE TAKEN IT TO THE DEALER THREE TIMES BUT THEY HAVE NOT BEEN ABLE TO DUPLICATE OR FIX THE PROBLEM. ACCORDING TO THEM THE ENGINE LIGHT NEEDS TO BE ON; ONCE IT STALLED AND THE LIGHT CAME ON, I IMMEDIATELY DROVE IT TO THE DEALER BUT THE T…

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OVER THE LAST MONTH MY CAR HAS STALLED OUT OVER TEN TIMES, USUALLY DURING HEAVY TRAFFIC. I HAVE TAKEN IT TO THE DEALER THREE TIMES BUT THEY HAVE NOT BEEN ABLE TO DUPLICATE OR FIX THE PROBLEM. ACCORDING TO THEM THE ENGINE LIGHT NEEDS TO BE ON; ONCE IT STALLED AND THE LIGHT CAME ON, I IMMEDIATELY DROVE IT TO THE DEALER BUT THE TECHNICIANS SAID IT WAS NOT ON WHEN THEY RESTARTED THE CAR. THE CAR ALSO RUNS ROUGH AND FEELS LIKE IT LOSES POWER INTERMITTENTLY. I HAVE LOST ALL CONFIDENCE IN THE CAR AND WORRY ABOUT WHERE AND WHEN IT MAY STALL OUT. THE SERVICE PEOPLE HAVE BEEN VERY HELPFUL AND RESPECTFUL BUT THE PROBLEM HAS BECOME SO BAD I MAY NEED TO FILE LEMON LAW PAPERS. *JB

NHTSA ODI #10102661

Official recalls

1

04V179000 · Fuel System, Gasoline:delivery

Apr 9, 2004

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02009 · Air Bag Non Deploy

Opened Jul 2, 2002 · Closed Jul 2, 2003

Status: closed (inferred from source dates) · Air Bags

THIS INVESTIGATION IDENTIFIED A TOTAL OF 82 REPORTS ALLEGING NON-DEPLOYMENT OF THE DUAL FRONT AIR BAGS.OF THE 82 REPORTS, ONLY ONE INCIDENT, THE FATAL CRASH THAT WAS THE BASIS FOR OPENING THE INVESTIGATION, HAS BEEN IDENTIFIED AS A MODERATE TO SEVERE CRASH IN WHICH THE AUTOMOTIVE RESTRAINT CONTROLLER ISSUED A COMMAND TO DEPLOY BUT THE AIR BAGS DID NOT DEPLOY.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ATTACHED SUMMARY REPORT