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2002 Kia Rio

Owner reports · Recalls · Investigations

More warning signs than most Rio years

Owner complaints for the 2002 Kia Rio are substantially higher than the model-year median of 38.5.

About this comparison →

How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

64 reports with mileage · 64 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports6 fire reports18 injury reports

What owners actually said

128 reports
90,000 miles · May 19, 2008
Suspension

MY CAR PULLS HARD TO THE RIGHT WHEN I PRESS THE GAS PEDAL AND I HAVE TO TURN THE STEERING WHEEL TO THE LEFT TO COMPENSATE FOR THAT. AS SOON AS I PULL MY FOOT FROM THE GAS PEDAL, THE CAR IMMEDIATELY GOES TO THE LEFT AND I HAVE TO BRING THE STEERING WHEEL TO THE NORMAL POSITION. THIS HAPPENS 100% OF THE TIME. I FEEL THIS IS A POTE…

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MY CAR PULLS HARD TO THE RIGHT WHEN I PRESS THE GAS PEDAL AND I HAVE TO TURN THE STEERING WHEEL TO THE LEFT TO COMPENSATE FOR THAT. AS SOON AS I PULL MY FOOT FROM THE GAS PEDAL, THE CAR IMMEDIATELY GOES TO THE LEFT AND I HAVE TO BRING THE STEERING WHEEL TO THE NORMAL POSITION. THIS HAPPENS 100% OF THE TIME. I FEEL THIS IS A POTENTIALLY DANGEROUS SITUATION SINCE I HAVE TO PAY CLOSE ATTENTION TO THE TIMING IN ORDER TO KEEP THE CAR STRAIGHT AT HIGHER SPEEDS. I AM THE FIRST OWNER OF THE CAR AND THE CAR WAS PROPERLY MAINTAINED BY MY LOCAL MECHANIC (I HAVE RECORDS OF EVEN OIL CHANGES) AND EVEN AFTER ALIGNMENT AND TIRE CHANGE FOR THE PROBLEM BY A KIA DEALER, THE PROBLEM IS STILL THERE. I'VE BEEN TO 2 DIFFERENT KIA DEALERS AND I WAS TOLD THIS IS A "NORMAL" SITUATION IN THESE KINDS OF CARS AND IT HAPPENS TO "ALL OF THEM AT HIGH MILEAGE". I ALSO TRIED TO REACH THE REGIONAL OFFICE AND AFTER NUMEROUS PHONE CALLS I DIDN'T GET A RESPONSE FROM THERE YET. THE CAR IS AT 98,000 MILES AND I'VE HAD THE PROBLEM FOR ABOUT MORE THAN 3 MONTHS. I BELIEVE KIA EITHER SHOULD HONOR THEIR 100K MILE WARRANTY OR IF IT IS HAPPENING TO "ALL OF THEM" AND IT IS "NORMAL" THEY SHOULD MOVE THEIR OFFICIAL WARRANTY LOWER (FOR EXAMPLE 80K MILES ETC.) OR THEY SHOULD WARN THE CONSUMER ABOUT THIS "NORMAL" SITUATION WITH BIG LETTERS IN THEIR ADVERTISEMENTS AND MANUALS. *TR

NHTSA ODI #10228237

102,500 miles · Nov 26, 2007
Engine And Engine Cooling

I HAVE TAKEN MY 2002 KIA RIO TO A CERTIFIED REPUTABLE MECHANIC. HIS DETERMINATION OF THE FAULTY ENGINE WAS DUE TO THE FACT OF A INFERIOR TIMING BELT. HIS STATEMENT WAS THAT THE TIMING BELT GAVE OUT AND THE ENGINE IS DESIGNED SO THAT BASICALLY WHEN THIS HAPPENS THE CRANKSHAFT AND VALVES RUIN ITSELF DUE TO THE BROKEN TIMING BELT…

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I HAVE TAKEN MY 2002 KIA RIO TO A CERTIFIED REPUTABLE MECHANIC. HIS DETERMINATION OF THE FAULTY ENGINE WAS DUE TO THE FACT OF A INFERIOR TIMING BELT. HIS STATEMENT WAS THAT THE TIMING BELT GAVE OUT AND THE ENGINE IS DESIGNED SO THAT BASICALLY WHEN THIS HAPPENS THE CRANKSHAFT AND VALVES RUIN ITSELF DUE TO THE BROKEN TIMING BELT. THIS HAPPENING LEAVES ME WITH BASICALLY A $2,000 DOLLAR LOSS ALL BECAUSE OF MAYBE A $100 PART. *TR

NHTSA ODI #10210004

114,080 miles · Nov 12, 2007
Air BagsCrashInjury

OUR KIA RIO WAS INVOLVED IN A FRONT END COLLISION WHERE THE AIR BAGS FAILED TO DEPLOY AT OVER 40 MILES AN HOUR. IT'S BY THE GRACE OF GOD WE DIDN'T FIND THIS OUT IN A FASTER COLLISION COSTING SOMEONE THEIR LIFE. *TR

NHTSA ODI #10208669

61,000 miles · May 25, 2007
Electrical SystemFuel System, GasolineFireInjury

2002 KIA RIO, PURCHASED NEW AND MAINTAINED IN EXCELLENT CONDITION WITH REGULAR MAINTENANCE. HAD 61,000 MILES AND WHILE DRIVING, MY DAUGHTER SMELLED SOMETHING BURNING, ENGINE LIGHT CAME ON AND AT THE SAME TIME, SMOKE WAS COMING IN THROUGH THE AIR VENTS. SHE IMMEDIATELY PULLED OVER, STOPPED THE CAR AND REMOVED HER KEYS. THE IGNI…

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2002 KIA RIO, PURCHASED NEW AND MAINTAINED IN EXCELLENT CONDITION WITH REGULAR MAINTENANCE. HAD 61,000 MILES AND WHILE DRIVING, MY DAUGHTER SMELLED SOMETHING BURNING, ENGINE LIGHT CAME ON AND AT THE SAME TIME, SMOKE WAS COMING IN THROUGH THE AIR VENTS. SHE IMMEDIATELY PULLED OVER, STOPPED THE CAR AND REMOVED HER KEYS. THE IGNITION STARTED ON ITS OWN AND THE CAR ENGINE ERUPTED INTO FLAMES. THE CAR IS TOTALLY DESTROYED. FIRE AND HIGHWAY PATROL REPORTS WERE TAKEN AT THE SCENE AND CAR WAS TOWED TO KIA DEALERSHIP IN CLOVIS CA. SERVICE MANAGER STATED HE HAD TAKEN PICTURES AND BECAME INVESTIGATION. WHEN I WENT IN TO SEE THE CAR AND TAKE PICTURES, THE SERVICE TEAM WAS COMPLETELY APATHETIC AND RUDE. I MADE A CALL TO KIA CONSUMER AFFAIRS, AND FOUND THAT THE REPORT HAD NOT BEEN SUBMITTED. THE INDIVIDUAL AT KIA CONSUMER AFFAIRS WAS EXTREMELY HELPFUL AND ATTEMPTED TO CALL THE DEALERSHIP AS WELL. HER CALLS WERE NOT RETURNED. MY DAUGHTER WAS EXTREMELY LUCKY AND ONLY SUFFERED FIRST DEGREE BURNS TO THE FACE, AND SMOKE INHALATION THAT EXACERBATED HER ASTHMA. ACCORDING TO THE FIRE INVESTIGATOR, THE FIRE WAS CAUSED BY AN OVER-FILLING OF TRANSMISSION FLUID BY 1 QUART. THE CONSUMER STATED WHEN SHE SAW THE VEHICLE THE DAY AFTER, THERE WAS NO FLUID ANYWHERE. THE CONSUMER BELIEVED THERE WAS A DEFECT WITH THE VEHICLE POSSIBLY RELATED TO A RECALL, WHICH WAS SUPPOSEDLY HAD BEEN TAKEN CARE OF AT THE DEALERSHIP. *JB UPDATED 06/21/07. *JB

NHTSA ODI #10191739

60,000 miles · May 22, 2007
Electrical SystemFire

TL*THE CONTACT OWNS A 2002 KIA RIO. THE CONTACT SMELLED SOMETHING BURNING AND NOTICED THE VEHICLE WAS ON FIRE WHILE PARKED. THE FIRE WAS CONTAINED TO UNDERNEATH THE HOOD AND WAS EXTINGUISHED BY THE CONTACT. THE VEHICLE WAS DESTROYED. NO POLICE REPORT WAS FILED. THE VEHICLE WAS NOT DIAGNOSED BY THE DEALER/MANUFACTURER. THE …

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TL*THE CONTACT OWNS A 2002 KIA RIO. THE CONTACT SMELLED SOMETHING BURNING AND NOTICED THE VEHICLE WAS ON FIRE WHILE PARKED. THE FIRE WAS CONTAINED TO UNDERNEATH THE HOOD AND WAS EXTINGUISHED BY THE CONTACT. THE VEHICLE WAS DESTROYED. NO POLICE REPORT WAS FILED. THE VEHICLE WAS NOT DIAGNOSED BY THE DEALER/MANUFACTURER. THE PURCHASE DATE AND ENGINE SIZE WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 60,000.

NHTSA ODI #10191423

Mileage unknown · Mar 26, 2007
Seat Belts

THE REAR SEAT BELTS HAVE SHREADED AT THE BASE OF THE SEAT BELT. I HAD THE BELTS REPLACED BY AN INDEPENDENT MECHANIC, I WAS ADVISED THAT IT WASNOT A WARRANTY ITEM, AND HE DETERMINED THAT THE BELTS WILL CONTINUE TO SHRED DUE TO A DESIGN FLAW THAT HAS THE RETRACTOR AT AN ANGLE AND THE TEETH OF THE RETRACTOR ARE CATCHING THE BELT. …

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THE REAR SEAT BELTS HAVE SHREADED AT THE BASE OF THE SEAT BELT. I HAD THE BELTS REPLACED BY AN INDEPENDENT MECHANIC, I WAS ADVISED THAT IT WASNOT A WARRANTY ITEM, AND HE DETERMINED THAT THE BELTS WILL CONTINUE TO SHRED DUE TO A DESIGN FLAW THAT HAS THE RETRACTOR AT AN ANGLE AND THE TEETH OF THE RETRACTOR ARE CATCHING THE BELT. THE ONLY WAY TO KNOW THAT THE BELT SHREADED WAS TO PULL IT OUT ALL OF THE WAY. WE HAVE A BELT OUT OF ANOTHER KIA RIO THAT HAS ALSO STARTED SHREDDING. KIA ADVISED THAT IT WAS NOT A WARRANTY ISSUE AND THAT AT SOME POINT AND TIME THE OWNER MUST TAKE CARE OF ITEMS SUCH AS THIS. THEY FELT THAT IT WAS FROM USAGE. WE HAVE CHECKED THE DRIVERS SEAT BELT, AND IT SHOWED NO SIGNS OF SHREADING AND IT GOTB MORE USE THAN THE BACK SEAT BELTS. PARENTS NEED TO KNOW TO CHECK THESE BELTS BEFORE THEY GIVE AWAY DURING AN ACCIDENT.*AK

NHTSA ODI #10186189

78,780 miles · Mar 20, 2007
Engine And Engine CoolingFuel System, GasolineCrash

TL* - THE CONTACT OWNS A 2002 KIA RIO. WHILE DRIVING AT 35 MPH THE VEHICLE STALLED AND THE ENGINE LOST POWER. THE STEERING, THE BRAKES AND THE EMERGENCY BRAKE WERE LOCKED, THE CONTACT WAS UNABLE TO STEER THE VEHICLE OR STOP IT WHICH CAUSED A CRASH WITH A VAN. THE FAILURE MILEAGE WAS 77,000. THERE WERE NO INJURIES. THE VEHIC…

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TL* - THE CONTACT OWNS A 2002 KIA RIO. WHILE DRIVING AT 35 MPH THE VEHICLE STALLED AND THE ENGINE LOST POWER. THE STEERING, THE BRAKES AND THE EMERGENCY BRAKE WERE LOCKED, THE CONTACT WAS UNABLE TO STEER THE VEHICLE OR STOP IT WHICH CAUSED A CRASH WITH A VAN. THE FAILURE MILEAGE WAS 77,000. THERE WERE NO INJURIES. THE VEHICLE WAS REPAIRED THREE TIMES DUE TO THE FAILURE. THE MECHANIC STATED THAT THE FAILURE WAS DUE TO THE FUEL INJECTION SYSTEM, AND LATER CLAIMED IT WAS THE TIMING BELT. THE CONTACT EXPERIENCED THE FAILURE AFTER THE VEHICLE WAS REPAIRED. ALL OF THE REPAIRS WERE AT COST TO THE CONTACT. THE DEALER STATED THERE WERE NO RECALLS FOR THIS YEAR, MAKE AND MODEL. ADVISED THE CONTACT OF NHTSA RECALL#04V179000: FUEL SYSTEM, GASOLINE:DELIVERY. THE CURRENT MILEAGE WAS 78,000. *AK CUSTOMER DID RECEIVE A RECALL LETTER IN THE MAIL. UPDATED 4/9 *TR

NHTSA ODI #10185609

91,000 miles · Dec 7, 2006
Engine And Engine Cooling

2002 KIA RIO - TIMING BELT FAILURE CAUSES ENTIRE AND INSTANTANEOUS ENGINE LOSS - CAR COMES TO HALT IN ROADWAY UNEXPECTEDLY. TIMING BELTS ARE COVERED UNDER KIA'S 100,000 MILE POWERTRAIN WARRANTY, BUT THEY DO NOT HONOR THEIR WARRANTY FOR THIS PROBLEM. *NM

NHTSA ODI #10175465

15,000 miles · Aug 2, 2006
Engine And Engine Cooling

DT*: THE CONTACT STATED THAT THE VEHICLE STALLED ON A SEMIFREQUENT BASIS, EVERY SIX MONTHS. THE VEHICLE WAS TAKEN TWO DEALERSHIPS WHO HAVE BEEN UNABLE TO REPAIR THE VEHICLE. THE CONTACT REFERENCE A RECALL ON ENGINE STALLING HOWEVER A RECALL NUMBER WAS NOT IDENTIFIED. THE CONTACT IDENTIFIED THE VEHICLE AS UNRELIABLE, AND UNSA…

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DT*: THE CONTACT STATED THAT THE VEHICLE STALLED ON A SEMIFREQUENT BASIS, EVERY SIX MONTHS. THE VEHICLE WAS TAKEN TWO DEALERSHIPS WHO HAVE BEEN UNABLE TO REPAIR THE VEHICLE. THE CONTACT REFERENCE A RECALL ON ENGINE STALLING HOWEVER A RECALL NUMBER WAS NOT IDENTIFIED. THE CONTACT IDENTIFIED THE VEHICLE AS UNRELIABLE, AND UNSAFE TO DRIVE.

NHTSA ODI #10164234

72,312 miles · Jul 10, 2006
Engine And Engine Cooling

DRIVING HOME AND CAR SHUTTERED THEN DIED. COULD NOT RESTART. TOOK TO MECHANIC AND WE WERE TOLD THAT IT WAS A ROD THROWN. IT HAS LESS THEN 73,000 MILES. *NM

NHTSA ODI #10162014

Official recalls

1

04V179000 · Fuel System, Gasoline:delivery

Apr 9, 2004

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02009 · Air Bag Non Deploy

Opened Jul 2, 2002 · Closed Jul 2, 2003

Status: closed (inferred from source dates) · Air Bags

THIS INVESTIGATION IDENTIFIED A TOTAL OF 82 REPORTS ALLEGING NON-DEPLOYMENT OF THE DUAL FRONT AIR BAGS.OF THE 82 REPORTS, ONLY ONE INCIDENT, THE FATAL CRASH THAT WAS THE BASIS FOR OPENING THE INVESTIGATION, HAS BEEN IDENTIFIED AS A MODERATE TO SEVERE CRASH IN WHICH THE AUTOMOTIVE RESTRAINT CONTROLLER ISSUED A COMMAND TO DEPLOY BUT THE AIR BAGS DID NOT DEPLOY.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ATTACHED SUMMARY REPORT