WHEN THE GAS TANK IS FILLED ON MY 05 JEEP WRANGLER UNLIMITED, THE PUMP DOES NOT STOP PROPERLY, SPILLING GAS OVER THE VEHICLE, THE GROUND, AND THE INDIVIDUAL PUMPING THE GAS. THIS HAPPENS EVERY TIME, REGARDLESS OF GAS STATION.
2005 Jeep Wrangler
Owner reports · Recalls · Investigations
More warning signs than most Wrangler years
Owner complaints for the 2005 Jeep Wrangler are substantially higher than the model-year median of 265.
About this comparison →How this year compares
Owner complaints by model year
Compare all Wrangler years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
533 reports with mileage · 117 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel System, Gasoline. Review the 346 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel/propulsion System. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Steering. Review the 58 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
346 reportsTL* THE CONTACT OWNS A 2005 JEEP WRANGLER. THE CONTACT STATED THAT THE FUEL TANK FILLER NECK AND WHEN REFUELING, THE FUEL WOULD SPILL TO THE GROUND. THE VEHICLE WAS TAKEN TO THE DEALER AND THE FUEL TANK FILLER NECK WAS REPLACED HOWEVER, THE FAILURE WAS NOT CORRECTED. THE FUEL CONTINUED TO SPILL TO THE GROUND AS THE FUEL TANK WAS…
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TL* THE CONTACT OWNS A 2005 JEEP WRANGLER. THE CONTACT STATED THAT THE FUEL TANK FILLER NECK AND WHEN REFUELING, THE FUEL WOULD SPILL TO THE GROUND. THE VEHICLE WAS TAKEN TO THE DEALER AND THE FUEL TANK FILLER NECK WAS REPLACED HOWEVER, THE FAILURE WAS NOT CORRECTED. THE FUEL CONTINUED TO SPILL TO THE GROUND AS THE FUEL TANK WAS BEING FILLED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 75,344 AND THE APPROXIMATE CURRENT MILEAGE WAS 76,000. UPDATED 04/30/13*LJ THE DEALER ORDERED A NEW FUEL TANK.
FUEL TANK SPILL WHEN FUELING. HAPPENS EVERY TIME I FUEL THIS VEHICLE. GAS SPILLS OUT OF THE FILL TUBE WHEN PUMP SHUTS OFF. I THINK THIS COULD BE A SERIUOS FIRE HAZARD AND ENVIRONMENTAL DISASTER. *TR
EVERYTIME I FILL THE GAS TANK THE GAS OVERFLOW ON TO THE GROUND AFTER THE GAS HOSE SHUTS OFF. *JS
THE VEHICLE GAS FILLER TUBE OVER FLOWS NEARLY EVERY FILL UP. GAS SPILLS OUT ONTO THE JEEP AND ONTO THE GROUND. *JS
ON FEBRUARY 18TH 2012, I PURCHASED A USED 2005 JEEP WRANGLER RUBICON FROM A JEEP DEALERSHIP. EVERY TIME I'VE FILLED UP FOR GAS, THERE IS AN OVER SPILL OF ABOUT 1/8 OF A GALLON. THIS HAPPENED ON 2/27/12, 2/29/12 , 3/15/12, 3/25/12, AND 4/23/12. EVEN WHEN SLOWING DOWN TOWARDS THE END OF THE FILL UP, IT STILL SPILLS OVER, JUST L…
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ON FEBRUARY 18TH 2012, I PURCHASED A USED 2005 JEEP WRANGLER RUBICON FROM A JEEP DEALERSHIP. EVERY TIME I'VE FILLED UP FOR GAS, THERE IS AN OVER SPILL OF ABOUT 1/8 OF A GALLON. THIS HAPPENED ON 2/27/12, 2/29/12 , 3/15/12, 3/25/12, AND 4/23/12. EVEN WHEN SLOWING DOWN TOWARDS THE END OF THE FILL UP, IT STILL SPILLS OVER, JUST LESS SEVERE. I TOOK IT INTO THE DEALER. THEY PERFORMED A FUEL SYSTEM SOFTWARE UPGRADE ON 4/06/12, BUT THAT DID NOT CORRECT THE PROBLEM. THIS IS A HUGE NUISANCE (NOT TO MENTION SAFETY/FIRE HAZARD) AND FROM WHAT LITTLE RESEARCH I'VE DONE, DOES NOT SOUND LIKE AN ISOLATED PROBLEM. *TR
I HAD BOUGHT A JEEP WRANGLER WITH APPROX 45000 MILES. RIGHT AROUND THE 55000 THE CHECK ENGINE LIGHT CAME ON AND THEN I STARTED HAVING GAS BLOW OUT OF THE GAS TANK DURING REFUELING. THE JEEP NOW HAS 85000 AND STILL HAS THE GAS BLOW BACK. I HAD TAKEN IT TO A JEEP DEALER AND THE MENTION THAT IT NEEDED A SMOKE TEST. I FOUND THAT…
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I HAD BOUGHT A JEEP WRANGLER WITH APPROX 45000 MILES. RIGHT AROUND THE 55000 THE CHECK ENGINE LIGHT CAME ON AND THEN I STARTED HAVING GAS BLOW OUT OF THE GAS TANK DURING REFUELING. THE JEEP NOW HAS 85000 AND STILL HAS THE GAS BLOW BACK. I HAD TAKEN IT TO A JEEP DEALER AND THE MENTION THAT IT NEEDED A SMOKE TEST. I FOUND THAT I HAD A MAJOR EVAP LEAK IN THE FUEL SYSTEM, I HAD A MECHANIC REPLACE THE FUEL HOSES. AFTER THE REPAIRS. I STILL HAVE THE FUEL BLOW BACK. I LIVE IN THE VA BEACH AREA, WHERE FUEL ON THE GROUND CAUSES AN ENVIRONMENT PROBLEM ESPECIALLY WHEN I FUEL ON NORFOLK NAVAL BASE. I HAD FUEL SPRAYED ON ME AND ALSO CAUTIONED THE WIFE, WHO ALREADY HAD IT SPLASH ON HER FACE. LUCKILY, DID NOT SPRAY IN THE EYES. WHEN PUMPING GAS THE AUTOMATIC SHUTOFF DOES NOT KICK IN FAST ENOUGH BEFORE BLOW BACK OCCURS. IT HAPPENS WITH OUT WARNING. IS THERE A RESOLUTION TO THIS ISSUE WITH THE JEEP WRANGLERS? *TR
TL* THE CONTACT OWNS A 2005 JEEP WRANGLER. THE DRIVER WAS REFUELING WHEN FUEL WAS SPEWED OUT FROM THE FILLER NECK AND ONTO THE DRIVER'S LEG. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTICS. THE MECHANIC STATED THE FUEL TANK WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE …
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TL* THE CONTACT OWNS A 2005 JEEP WRANGLER. THE DRIVER WAS REFUELING WHEN FUEL WAS SPEWED OUT FROM THE FILLER NECK AND ONTO THE DRIVER'S LEG. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTICS. THE MECHANIC STATED THE FUEL TANK WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 20,000.
2005 JEEP WRANGLER UNLIMITED - THERE IS A BACK-SPLASH ISSUE WHEN FUELING THE VEHICLE, EVERY TIME! IF YOU DO NOT JUST STOP IT EARLY (BEFORE IT IS FULL) IT WILL SPLASH BACK EVERY TIME YOU FUEL, SOMETIMES QUITE A BIT OF FUEL SPILLED. I HAVE TALKED TO SEVERAL OTHER OWNERS OF THIS MAKE AND MODEL JEEP AND MOST OF THEM SAID THEY HAVE…
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2005 JEEP WRANGLER UNLIMITED - THERE IS A BACK-SPLASH ISSUE WHEN FUELING THE VEHICLE, EVERY TIME! IF YOU DO NOT JUST STOP IT EARLY (BEFORE IT IS FULL) IT WILL SPLASH BACK EVERY TIME YOU FUEL, SOMETIMES QUITE A BIT OF FUEL SPILLED. I HAVE TALKED TO SEVERAL OTHER OWNERS OF THIS MAKE AND MODEL JEEP AND MOST OF THEM SAID THEY HAVE THE SAME PROBLEM. I CALLED CHRYSLER ABOUT THIS AND ASKED IF THIS WAS AN ONGOING ISSUE. THE REPRESENTATIVE SAID THEY WERE NOT AWARE OF THE ISSUE. I FIND THAT UNLIKELY. *TR
SIGNIFICANT FUEL SPILLAGE WHILE FUELING VEHICLE AT THE POINT OF GAS PUMP CUT-OFF. FUEL IS "BURPED" OUT OF THE FUEL FILLING PORT ON THE VEHICLE ONTO PUMP OPERATOR'S HANDS, ARMS, AND CLOTHING, IN ADDITION TO THE SIDE OF THE VEHICLE AND FILL NOZZLE. THIS HAPPENS EVERY TIME THE VEHICLE IS FUELED NO MATTER WHERE IT IS FUELED, WHAT …
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SIGNIFICANT FUEL SPILLAGE WHILE FUELING VEHICLE AT THE POINT OF GAS PUMP CUT-OFF. FUEL IS "BURPED" OUT OF THE FUEL FILLING PORT ON THE VEHICLE ONTO PUMP OPERATOR'S HANDS, ARMS, AND CLOTHING, IN ADDITION TO THE SIDE OF THE VEHICLE AND FILL NOZZLE. THIS HAPPENS EVERY TIME THE VEHICLE IS FUELED NO MATTER WHERE IT IS FUELED, WHAT SPEED FUEL IS PUMPED AND WHETHER OR NOT THE NOZZLE IS BEING HAND OPERATED OR "AUTOMATICALLY" OPERATED. ON RESEARCH, THIS IS AN ENGINEERING FAILURE KNOWN BY CHRYSLER THAT IS DUE TO NON-ETHANOL RESISTANT PLASTICS BEING USED IN A CHECK VALVE CONTAINED IN THE FUEL TANK ASSEMBLY, CAUSING THE VALVE TO SWELL AND GET JAMMED WHEN FUEL CONTAINING ETHANOL IS USED IN THE VEHICLE. I WOULD THINK THAT DRIVERS, THEIR VEHICLES, AND THE GROUND BEING DOUSED WITH SIGNIFICANT QUANTITIES OF GASOLINE AT EVERY FUELING STOP WOULD QUALIFY AS A SAFETY ISSUE. *JS
Official recalls
105V460000 · Power Train:automatic Transmission
Oct 6, 2005
ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.
Consequence & remedy
Consequence: IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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