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2005 Jeep Wrangler

Owner reports · Recalls · Investigations

More warning signs than most Wrangler years

Owner complaints for the 2005 Jeep Wrangler are substantially higher than the model-year median of 265.

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When problems were reported

Mileage at the reported incident

533 reports with mileage · 117 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 346 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 58 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports9 fire reports10 injury reports

Fuel System, Gasoline complaints

346 reports
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Mileage unknown · Dec 31, 2009
Fuel System, Gasoline

I OWN A 2005 JEEP WRANGLER. WHEN FILLING UP THE VEHICLE WITH GASOLINE IT OFTEN DOESN'T REGISTER THE FACT THAT THE TANK IS FULL AND THE GAS COMES POURING OUT. THE GAS LEAKS ONTO ME, MY JEEP AND THE GROUND. THIS HAPPENS EVERY TIME I FILL MY TANK. I SEE THIS AS A SAFETY ISSUE SINCE IT'S BAD TO GET GASOLINE ON YOUR BODY/CLOTHING, IT…

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I OWN A 2005 JEEP WRANGLER. WHEN FILLING UP THE VEHICLE WITH GASOLINE IT OFTEN DOESN'T REGISTER THE FACT THAT THE TANK IS FULL AND THE GAS COMES POURING OUT. THE GAS LEAKS ONTO ME, MY JEEP AND THE GROUND. THIS HAPPENS EVERY TIME I FILL MY TANK. I SEE THIS AS A SAFETY ISSUE SINCE IT'S BAD TO GET GASOLINE ON YOUR BODY/CLOTHING, IT'S ALSO DAMAGED THE PAINT ON MY JEEP IN THAT AREA AND THE SPILLAGE ON THE GROUND IS NOT GOOD FOR THE ENVIRONMENT AND A DANGER FOR OTHERS AS WELL. NOTHING HAS BEEN DONE TO CORRECT THE FAILURE. CHRYSLER CLAIMS THEY DON'T SEE IT AS A "SAFETY HAZARD." OF COURSE, IT IS A SAFETY HAZARD. THERE IS A FAULTY PART IN THE GAS TANK/GAS TANK ASSEMBLY THAT SOME OF US CANNOT AFFORD TO PAY FOR OUT OF POCKET. IN FACT, WHY SHOULD WE? IT'S A DEFECT FROM THE FACTORY. THIS HAS BEEN ONGOING BUT I LISTED THE APPROXIMATE INCIDENT DATE AS THE MONTH I PURCHASED THE VEHICLE. *TR

NHTSA ODI #10297647

20,000 miles · Dec 30, 2009
Fuel System, Gasoline

WHEN FILLING THE FUEL TANK ON MY 2005 JEEP WRANGLER, THE TANK 'SPITS' THE FUEL OUT OF THE FILLER NECK AS IT NEARS THE TOP. THE PROBLEM STARTED JUST RECENTLY. BUT THE AMOUNT OF FUEL SPILLED IS GETTING LARGER WITH EACH FILL UP. *TR

NHTSA ODI #10297610

40,000 miles · Dec 30, 2009
Fuel System, Gasoline

AFTER HAVING MY JEEP FOR 3 1/2 YEARS, EVERY TIME I FILL UP MY GAS TANK (NO MATTER WHAT GAS STATION) THE AUTOMATIC SHUT OFF DOES NOT WORK ON THE PUMP AND LARGE AMOUNTS OF GAS SPILL OUT EVERYWHERE. IT DID NOT DO THIS FOR THE FIRST 3 1/2 YEARS OF OWNING THE VEHICLE. NUMEROUS OTHER PEOPLE ON THE INTERNET ARE EXPERIENCING THE SA…

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AFTER HAVING MY JEEP FOR 3 1/2 YEARS, EVERY TIME I FILL UP MY GAS TANK (NO MATTER WHAT GAS STATION) THE AUTOMATIC SHUT OFF DOES NOT WORK ON THE PUMP AND LARGE AMOUNTS OF GAS SPILL OUT EVERYWHERE. IT DID NOT DO THIS FOR THE FIRST 3 1/2 YEARS OF OWNING THE VEHICLE. NUMEROUS OTHER PEOPLE ON THE INTERNET ARE EXPERIENCING THE SAME ISSUE AND IT'S BELIEVED TO BE THE ROLL OVER CHECK VALVE IN THE TANK BEING BAD. LOCATED HERE IS JUST ONE 14 PAGE DISCUSSION: HTTP://WWW.JEEPFORUM.COM/FORUM/F9/GAS-SPILLING-OVER-WHEN-FILLING-872096/ IF THIS IS HAPPENING WITH THIS MANY PEOPLE IT COULD BE A MAJOR FIRE AND ENVIRONMENTAL HAZARD AT A GAS STATION. *TR

NHTSA ODI #10297570

75,000 miles · Dec 23, 2009
Fuel System, Gasoline

NO EVENTS LEADING UP TO FAILURE, JUST HAPPENED ONE DAY. IT HAPPENED TO ME AROUND 75, 000 MILES ON MY JEEP, AND EVER SINCE. THE PROBLEM IS THAT WHEN I PUT GAS INTO MY JEEP THE TANK ISN'T VENTING PROPERLY, WHICH CAUSE GAS TO GUSH OUT THE FILLER OPENING AFTER THE PUMP HAS AUTOMATICALLY TURN OFF. IT DOESN'T MATTER WHERE OR WHEN I F…

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NO EVENTS LEADING UP TO FAILURE, JUST HAPPENED ONE DAY. IT HAPPENED TO ME AROUND 75, 000 MILES ON MY JEEP, AND EVER SINCE. THE PROBLEM IS THAT WHEN I PUT GAS INTO MY JEEP THE TANK ISN'T VENTING PROPERLY, WHICH CAUSE GAS TO GUSH OUT THE FILLER OPENING AFTER THE PUMP HAS AUTOMATICALLY TURN OFF. IT DOESN'T MATTER WHERE OR WHEN I FILL UP, IT WILL DO IT EVERY TIME UNLESS I PUMP THE GAS IS REALLY SLOW. NOTHING HAS BEEN DONE TO CORRECT THE PART. ACCORDING TO OTHER JEEP WRANGLER OWNERS THEY HAVE BEEN TOLD BY THE DEALER ITS A FAULTY ROLL VALVE INSIDE THE GAS TANK. WHICH REQUIRES THE ENTIRE TANK TO BE REPLACED. ACCORDING TO ONE DEALER THIS IS CONSIDERED A NORMAL WEAR ITEM. YET A FAULTY ROLL OVER VALVE SOUNDS LIKE A SAFETY ITEM TO ME. I HAVE HEARD OF PEOPLE HAVING THIS SAME PROBLEM WITH 30K MILES ON THEIR JEEPS. *TR

NHTSA ODI #10296824

52,000 miles · Dec 23, 2009
Fuel System, Gasoline

WHEN FILLING UP MY 2005 JEEP WRANGLER UNLIMITED WITH FUEL, INSTEAD OF SHUTTING OFF THE FILLER NOZZLE, GASOLINE SHOOTS OUT OF THE GAS TANK FILLER NECK SPILLING GASOLINE ALL OVER THE JEEP AND THE SURROUNDING AREA. THIS HAPPENS EVERYTIME I REFUEL. *TR

NHTSA ODI #10296800

Mileage unknown · Dec 17, 2009
Fuel System, Gasoline

I OWN A 2005 JEEP WRANGLER X MODEL. EVERY TIME I FILL UP AT THE GAS STATION, GAS WILL SPRAY PROFUSELY OUT OF THE FILLER NECK AT THE SAME TIME AS THE AUTOMATIC CUTOFF. I CANNOT FILL MY TANK WITHOUT GETTING SPRAYED. I KNOW SEVERAL PEOPLE WITH THE SAME MODEL VEHICLE THAT ARE EXPERIENCING THE SAME PROBLEM, SO I DO NOT FEEL THAT T…

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I OWN A 2005 JEEP WRANGLER X MODEL. EVERY TIME I FILL UP AT THE GAS STATION, GAS WILL SPRAY PROFUSELY OUT OF THE FILLER NECK AT THE SAME TIME AS THE AUTOMATIC CUTOFF. I CANNOT FILL MY TANK WITHOUT GETTING SPRAYED. I KNOW SEVERAL PEOPLE WITH THE SAME MODEL VEHICLE THAT ARE EXPERIENCING THE SAME PROBLEM, SO I DO NOT FEEL THAT THIS IS AN ISOLATED INCIDENT. *TR

NHTSA ODI #10296237

37,000 miles · Dec 17, 2009
Fuel System, Gasoline

FUEL SURGES BACK OUT OF FILL TUBE WHILE REFUELING. IT HAPPENS EVERYTIME I REFUEL THE VEHICLE. HUGE SAFETY FACTOR BECAUSE ABOUT A QUART OF GASOLINE GETS ON ME, THE VEHICLE, AND THE GROUND. CALLED CHRYSLER TO COMPLAIN AND THEY WILL NOT REPAIR THE ISSUE BECAUSE I'M THE SECOND OWNER. I HAVE HEARD OF NUMEROUS WRANGLER OWNERS WITH…

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FUEL SURGES BACK OUT OF FILL TUBE WHILE REFUELING. IT HAPPENS EVERYTIME I REFUEL THE VEHICLE. HUGE SAFETY FACTOR BECAUSE ABOUT A QUART OF GASOLINE GETS ON ME, THE VEHICLE, AND THE GROUND. CALLED CHRYSLER TO COMPLAIN AND THEY WILL NOT REPAIR THE ISSUE BECAUSE I'M THE SECOND OWNER. I HAVE HEARD OF NUMEROUS WRANGLER OWNERS WITH THE SAME ISSUE. *TR

NHTSA ODI #10296194

42,000 miles · Dec 16, 2009
Fuel System, Gasoline

JEEP WRANGLER ALWAYS SPRAYS OUT FUEL A SECOND OR TWO AFTER THE AUTOMATIC SHUTOFF SHUTS OFF THE PUMP. FUEL IS SPRAYED ON THE VEHICLE, GROUND, PUMP, AND ANY PERSON STANDING ANYWHERE NEAR THE NOZZLE. IT DOES THIS AT MULTIPLE GAS STATIONS, AND MULTIPLE PUMPS. RUNNING THE PUMP ON THE SLOWEST POSSIBLE SETTING IS THE ONLY WORKAROUND…

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JEEP WRANGLER ALWAYS SPRAYS OUT FUEL A SECOND OR TWO AFTER THE AUTOMATIC SHUTOFF SHUTS OFF THE PUMP. FUEL IS SPRAYED ON THE VEHICLE, GROUND, PUMP, AND ANY PERSON STANDING ANYWHERE NEAR THE NOZZLE. IT DOES THIS AT MULTIPLE GAS STATIONS, AND MULTIPLE PUMPS. RUNNING THE PUMP ON THE SLOWEST POSSIBLE SETTING IS THE ONLY WORKAROUND, WHICH RESULTS IN A SMALL AMOUNT SPILLING ON THE GROUND. THIS HAS OCCURRED ON BOTH MY JEEP WRANGLERS, AND HAS BEEN DOING IT FOR OVER A YEAR NOW. *TR

NHTSA ODI #10296148

Mileage unknown · Dec 9, 2009
Fuel System, Gasoline

2005 JEEP WRANGLER WHEN FILLING THE FUEL TANK IT ALWAYS OVERFLOWS WHEN FULL. IT DOES NOT SHUT OFF AND SPILLS ONTO THE GROUND. THIS DID NOT ORIGINALLY DO THIS BUT HAS HAPPENED OVER TIME ON IT'S OWN. NOT ONLY IS THIS INCONVENIENT BUT IT IS ALSO DANGEROUS. AFTER TALKING WITH OTHER WRANGLER OWNERS AN AMAZING AMOUNT OF THEM ALSO E…

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2005 JEEP WRANGLER WHEN FILLING THE FUEL TANK IT ALWAYS OVERFLOWS WHEN FULL. IT DOES NOT SHUT OFF AND SPILLS ONTO THE GROUND. THIS DID NOT ORIGINALLY DO THIS BUT HAS HAPPENED OVER TIME ON IT'S OWN. NOT ONLY IS THIS INCONVENIENT BUT IT IS ALSO DANGEROUS. AFTER TALKING WITH OTHER WRANGLER OWNERS AN AMAZING AMOUNT OF THEM ALSO EXPERIENCE THIS PROBLEM. *TR

NHTSA ODI #10295071

35,000 miles · Dec 8, 2009
Fuel System, Gasoline

WHILE REFUELING VEHICLE WHEN TANK REACHES ALMOST FULL GAS SURGES OUT OF FILL TUBE. I HAVE HEARD OF NUMEROUS WRANGLER OWNERS WITH THE SAME PROBLEM. #1 THIS IS EXTREMELY DANGEROUS DUE TO THE POSSIBILITY OF FIRE AND #2 CANNOT BE FRIENDLY TO OUR ENVIRONMENT BY SPILLING ABOUT A QUART OF GASOLINE ON GROUND EVERYTIME I FILL UP. *TR

NHTSA ODI #10294884

Official recalls

1

05V460000 · Power Train:automatic Transmission

Oct 6, 2005

ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.

Consequence & remedy

Consequence: IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.

Remedy: DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.

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