05 JEEP WRANGLER, WHEN FILLING GAS TANK, WITH PUMP ON AUTO FILL, IT OVER FLOWS ONTO THE GROUND. *TR
2005 Jeep Wrangler
Owner reports · Recalls · Investigations
More warning signs than most Wrangler years
Owner complaints for the 2005 Jeep Wrangler are substantially higher than the model-year median of 265.
About this comparison →How this year compares
Owner complaints by model year
Compare all Wrangler years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
533 reports with mileage · 117 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel System, Gasoline. Review the 346 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel/propulsion System. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Steering. Review the 58 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
346 reportsI OWN A 2005 JEEP WRANGLER LWB, RECENTLY, EVERY TIME I FILL UP WITH FUEL,GAS SHOOTS OUT OF THE FUEL FILLER. THIS DEFECT IS WELL DOCUMENTED ON THE JEEP WEBSITE FORUMS. IT SEEMS CHRYSLER IS REPLACING SOME FUEL TANKS, AS THEY ARE ATTRIBUTED TO THE ROLLOVER VALVE, BUILT INTO THE TANK. BUT, AS I SEE IT, THIS IS A DESIGN FLAW, AS THE…
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I OWN A 2005 JEEP WRANGLER LWB, RECENTLY, EVERY TIME I FILL UP WITH FUEL,GAS SHOOTS OUT OF THE FUEL FILLER. THIS DEFECT IS WELL DOCUMENTED ON THE JEEP WEBSITE FORUMS. IT SEEMS CHRYSLER IS REPLACING SOME FUEL TANKS, AS THEY ARE ATTRIBUTED TO THE ROLLOVER VALVE, BUILT INTO THE TANK. BUT, AS I SEE IT, THIS IS A DESIGN FLAW, AS THE TANKS THEY ARE REPLACING, WILL IN TIME, DO THE SAME THING. YOUR TIMELY INVESTIGATION OF THIS MATTER, IS OF UTMOST IMPORTANCE. THE VIOLENCE OF SOME OF THE SPILLS I HAVE WITNESSED, DESERVE IMMEDIATE ACTION. *TR
HELLO, OUR 2005 JEEP WRANGLER HAS AN ISSUE WITH GAS SPILLING OUT OF THE GAS TANK WHENEVER IT IS FILLED UP AT THE GAS STATION. A SIGNIFICANT VOLUME OF GASOLINE SPRAYS OUTWARD ONTO THE DRIVER, AND DOWN THE SIDE OF THE VEHICLE, WHICH I BELIEVE MAY BE A SAFETY CONCERN. IT SEEMS THIS IS A DESIGN FLAW AND IS QUITE COMMON, AS I HAVE…
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HELLO, OUR 2005 JEEP WRANGLER HAS AN ISSUE WITH GAS SPILLING OUT OF THE GAS TANK WHENEVER IT IS FILLED UP AT THE GAS STATION. A SIGNIFICANT VOLUME OF GASOLINE SPRAYS OUTWARD ONTO THE DRIVER, AND DOWN THE SIDE OF THE VEHICLE, WHICH I BELIEVE MAY BE A SAFETY CONCERN. IT SEEMS THIS IS A DESIGN FLAW AND IS QUITE COMMON, AS I HAVE EVEN SEEN VIDEO DOCUMENTATION ON WEB SITES SUCH AS "YOUTUBE." *TR
WHEN FILLING UP MY 2005 JEEP WRANGLER UNLIMITED. IT WILL CLICK THE HOSE OFF LETTING YOU KNOW THAT IT IS FULL THEN YOU GET A BACK SPLASH OF GAS ALL OVER THE SIDE OF THE JEEP AND GOES ON THE GROUND. IT HAPPENS EVER TIME I FILL THE JEEP. *TR
I HAVE ON MULTIPLE OCCASIONS HAD FUEL OVERFLOW (ACTUALLY MORE SHOOT OUT) WHILE FUELING MY 2005 JEEP WRANGLER RUBICON. IT OCCURS AS THE FUEL IS NEARING FULL. THIS HAS HAPPENED AT MANY DIFFERENT FUELING LOCATIONS AND I ALWAYS PUMP ON THE LOWEST SETTING. I HAVE EVEN BEEN SPRAYED MANUALLY FILLING THE TANK. AFTER READING THE TJ TECHN…
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I HAVE ON MULTIPLE OCCASIONS HAD FUEL OVERFLOW (ACTUALLY MORE SHOOT OUT) WHILE FUELING MY 2005 JEEP WRANGLER RUBICON. IT OCCURS AS THE FUEL IS NEARING FULL. THIS HAS HAPPENED AT MANY DIFFERENT FUELING LOCATIONS AND I ALWAYS PUMP ON THE LOWEST SETTING. I HAVE EVEN BEEN SPRAYED MANUALLY FILLING THE TANK. AFTER READING THE TJ TECHNICAL FORUM ON JEEPFORUM.COM THIS SEEMS TO BE AN EXTREMELY COMMON PROBLEM. THE APPROXIMATE INCIDENT DATE IS THE LAST TIME THIS HAPPENED. *TR
1. TWO MONTHS AGO WHILE AT THE GAS STATION FILLING THE TANK OF MY 2005 JEEP WRANGLER X, THE PUMP DID NOT SHUTOFF AND FUEL SPILLED. I THOUGHT THIS WAS A PROBLEM WITH THE STATIONS PUMP, SO I DECIDED TO TRY A DIFFERENT STATION FOR MY NEXT FILL-UP. A WEEK LATER; WHILE FILLING AT ANOTHER STATION THE SAME PROBLEM OCCURRED. 2. IN THE …
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1. TWO MONTHS AGO WHILE AT THE GAS STATION FILLING THE TANK OF MY 2005 JEEP WRANGLER X, THE PUMP DID NOT SHUTOFF AND FUEL SPILLED. I THOUGHT THIS WAS A PROBLEM WITH THE STATIONS PUMP, SO I DECIDED TO TRY A DIFFERENT STATION FOR MY NEXT FILL-UP. A WEEK LATER; WHILE FILLING AT ANOTHER STATION THE SAME PROBLEM OCCURRED. 2. IN THE THREE INSTANCES THE OVER FLOW HAPPENED; I WAS HOLDING THE FILL HANDLE IN THE 6 O'CLOCK POSITION, THE NOZZLE WAS FULLY INSERTED INTO THE FILL HOLE, AND I HAD THE HANDLE FULLY DEPRESSED (NOZZLE WIDE OPEN). AS THE TANK REACHED FULL, IT DID NOT AUTOMATICALLY SHUTOFF, IT CONTINUED FILLING UNTIL ABOUT A QUART OF GASOLINE SPILLED ONTO THE SIDE OF MY VEHICLE AND THE GROUND. I HAVE CONTACTED CHRYSLER'S WARRANTY DEPARTMENT, SERVICE CONTRACTS DEPARTMENT, GOODWILL TEAM, AND SENIOR RESOLUTION TEAM TO MAKE THEM AWARE OF THE DEFECT AND REQUEST THEM TO TAKE ACTION. UNFORTUNATELY, I BELIEVE MY CALLS ARE BEING SIMPLY MARKED TO A CASE FILE AND NO INVESTIGATORY ACTION IS BEING TAKEN. I CAN EASILY SEE AN INCIDENT SUCH AS MINE LEADING TO INJURY OF AN UNKNOWING CHRYSLER OWNER. IF ANY STATIC CHARGE IS PRESENT (I.E. IN CLOTHING OR THE VEHICLE) WHEN THE OVERFLOW OCCURS THE GAS WILL IGNITE. THE PROBLEM POSES THE GREATEST THREAT WHEN IT HAPPENS THE FIRST TIME, BECAUSE THE OWNER WILL HAVE NO WARNING SIGNALS OF A FAILED PART(S) AND THEREFORE WILL NOT BE EXPECTING THE SPILL. 3. TO AVOID THIS PROBLEM FROM HAPPENING; I KNOW LONGER FILL MY TANK TO ITS' FULL 16 GALLON CAPACITY. I HAVE TAKEN MY VEHICLE TO THE LOCAL JEEP DEALERSHIP AND THEY HAVE ADVISED THAT I NEED TO REPLACE THE VAPOR CANISTER. *TR
2005 JEEP WRANGLER X GAS TANK AUTO-SHUT OFF MALFUNCTION THE AUTO-SHUT OFF OF THE GAS PUMP WHEN THE TANK IS DETECTED AS FULL HAS MALFUNCTIONED SEVERAL TIMES CAUSING AN OVERFLOW AND SPILLAGE OF GASOLINE WHEN RE-FUELING. THIS IS REGARDLESS OF THE GAS STATION (COMPANY) AND PUMP, IT APPEARS THE AUTO-SHUT OFF IS NOT WORKING CORREC…
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2005 JEEP WRANGLER X GAS TANK AUTO-SHUT OFF MALFUNCTION THE AUTO-SHUT OFF OF THE GAS PUMP WHEN THE TANK IS DETECTED AS FULL HAS MALFUNCTIONED SEVERAL TIMES CAUSING AN OVERFLOW AND SPILLAGE OF GASOLINE WHEN RE-FUELING. THIS IS REGARDLESS OF THE GAS STATION (COMPANY) AND PUMP, IT APPEARS THE AUTO-SHUT OFF IS NOT WORKING CORRECTLY. THE VEHICLE IS LESS THAN 5 YEARS OLD AND HAS 52,000 MILES. *TR
GAS TANK OVERFLOWS EVERYTIME I FILL THE TANK. EVERY GAS STATION I USE AND ANY SPEED I TRY TO FILL THE TANK AT. JUST STARTED ABOUT A MONTH AGO, PROBLEM WILL NOT GO AWAY, AND MAKES ME NERVOUS ABOUT FIRE/PERSONAL INJURY EVERY TIME I NEED GAS. *TR
GAS TANK ALWAYS SPILLS OVER ON THE SIDE OF MY 2005 JEEP WRANGLER, AND USUALLY ON MYSELF. HAS BEEN A RECURRING PROBLEM SINCE MY FIRST FILL-UP. *TR
FUEL SPILL; DURING REFUELING THERE IS A SPLASH BACK OF FUEL WHEN TANK IS FILLED. I AM IN FEAR OF A FIRE DUE TO THE SPILLED FUEL. AND THE SPILLED FUEL IS NOW CAUSING DAMAGE TO THE VEHICLES PAINT. ALSO WHAT ENVIROMENTAL IMPACT IS THE SPILLED FUEL HAVING? *TR
Official recalls
105V460000 · Power Train:automatic Transmission
Oct 6, 2005
ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.
Consequence & remedy
Consequence: IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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