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2004 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2004 GMC Sierra 2500 are substantially higher than the model-year median of 46.

About this comparison →

When problems were reported

Mileage at the reported incident

122 reports with mileage · 21 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 48 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports4 fire reports3 injury reports

Fuel System, Diesel complaints

5 reports
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118,000 miles · May 14, 2013
Fuel System, Diesel

DIESEL FUEL LEAKS FROM INJECTORS INTO ENGINE OIL PAN AND CONTAMINATES ENGINE OIL THEM LEAKS OIL FROM BREATHER & REAR MAIN OIL SEAL AND GM KNOWS THERE IS A PROBLEM BUT WONT DO ANY THING FOR THIS PROBLEM SAID ITS OUT WARRANTY ON TIME NOT MILES. *TR

NHTSA ODI #10511935

83,000 miles · Aug 26, 2010
Fuel System, Diesel

FAILURE OF INJECTOR CONNECTOR CIRCUIT ON CYLINDER #7 FAILURE CODE PO207 - TSB #05-06-04-047C. *TR

NHTSA ODI #10351947

112,000 miles · Apr 21, 2009
Electrical SystemFuel System, DieselPower Train

ALLISON TRANSMISSION HOUSING FAILED AT 54,000 MILES. GM PAID PARTS, I PAID 1,200.00 LABOR , WAS TOLD THAT THERE WAS 2 BULLETINS OUT ON DEFECTIVE HOUSING AND WHEN THEY FINISHED REPAIR THEY SAID THEY INSTALLED UPDATED HOUSING SO I WOULD NOT HAVE PROBLEM AGAIN. DON'T THINK I SHOULD HAVE PAID ANYTHING TO HAVE IT REPAIRED! AT 105,00…

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ALLISON TRANSMISSION HOUSING FAILED AT 54,000 MILES. GM PAID PARTS, I PAID 1,200.00 LABOR , WAS TOLD THAT THERE WAS 2 BULLETINS OUT ON DEFECTIVE HOUSING AND WHEN THEY FINISHED REPAIR THEY SAID THEY INSTALLED UPDATED HOUSING SO I WOULD NOT HAVE PROBLEM AGAIN. DON'T THINK I SHOULD HAVE PAID ANYTHING TO HAVE IT REPAIRED! AT 105,000 MILES TRANSFER CASE FAILED , COST 1,150.00 TO REPAIR, HAVE HAD TO TAKE BACK 2 MORE TIMES AS REPAIR WAS NOT DONE RIGHT. AT 112.000 MILES SPEEDOMETER BECAME ERRATIC WAS TOLD IT WAS A COMMON PROBLEM ,AND SEE ON COMPLAINT SEARCH IT IS , CONSIDER THIS A GREAT SAFETY DANGER AS I DO NOT KNOW WHAT SPEED I'M GOING CAN ONLY GUESS NOT FIXED YET FOUND SOME WHO SELLS REBUILT ONES FOE 150.00 ,SAID THEIR REBUILDING THEM DUE THE LARGE NUMBER THAT ARE FAILING. ALSO AT 112,000 MILES PARK NEUTRAL SWITCH STARTED ACTING UP ,CHECK ENGINE LIGHT ON ,SHIFT BAR LIGHT GOES AWAY, TRUCK WON'T SHIFT PROPERLY AND STAY IN CERTAIN GEARS WITHOUT SHIFTING UP ,EFFECTS DOOR LOCKS. LOOKED UP PARK NEUTRAL SHIFT AS PART AND CAME ACROSS BULLETINS STATING THAT DURING LEFT HAND TURN FRONT TIRE SPRAYS WATER ONTO PARK NEUTRAL ,SWITCH CAUSING PROBLEM ,NEEDS FRONT & REAR SHIELD INSTALLED TO SOLVE PROBLEM. HAVE TAKEN TRUCK BACK IN WAITING FOR INFORMATION. ALSO AROUND 90,000 MILES HAD VERY HARD TIME STARTING TRUCK AND TRUCK RAN POORLY,PROBLEM BECAME WORSE TOOK IN, FUEL INJECTORS WERE BAD AND WERE REPLACED UNDER WARRANTY AT 112,000 MILES NO NEED TO SAY I'M NOT A GMC FAN ANYMORE , EVEN THOUGH I LIVE IN LANSING MI ( A GM TOWN)AND HAVE LOTS OF FRIENDS AND FAMILY EMPLOYED THERE. GOOD BY GMC! NEVER AGAIN. *TR

NHTSA ODI #10266245

129,000 miles · May 6, 2008
Fuel System, Diesel

FUEL LEAK. FUEL PUMP LEAKING CAUSE FUEL TO BE SPEW OUT OVER ENGINE AND UNDER CARRIAGE. *TR

NHTSA ODI #10226827

35,000 miles · Jul 28, 2006
Fuel System, Diesel

DIESEL POWER KEEPS REDUCING. TRUCK HAS BEEN TO DEALER TWICE. ALL MAINTENANCE IS PERFORMED PER OWNERS MANUAL, INCLUDING FUEL FILTERS. TRUCK HAS BEEN TO DEALER TWICE FOR THIS PROBLEM. I SUSPECT INJECTOR FAILURE OR OTHER FUEL SYSTEM PROBLEM. AT 5000 MILES THE PREVIOUS OWNER HAD A NEW INJECTOR PUMP REPLACED. I FEEL THAT THIS MAKES T…

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DIESEL POWER KEEPS REDUCING. TRUCK HAS BEEN TO DEALER TWICE. ALL MAINTENANCE IS PERFORMED PER OWNERS MANUAL, INCLUDING FUEL FILTERS. TRUCK HAS BEEN TO DEALER TWICE FOR THIS PROBLEM. I SUSPECT INJECTOR FAILURE OR OTHER FUEL SYSTEM PROBLEM. AT 5000 MILES THE PREVIOUS OWNER HAD A NEW INJECTOR PUMP REPLACED. I FEEL THAT THIS MAKES THE VEHICLE UNSAFE TO TRAILER WITH. I HAVE TROUBLE MAINTAINING SPEEDS ON EVEN THE SMALLEST OF GRADES NOT TOWING MUCH WEIGHT. I HAVE CONTACTED GM, WHICH WAS LESS THAN HELPFUL. DEALER INSISTS THAT IT NEEDS THE "THROTTLE BODY CLEANED", NO THROTTLE BODY ON A DIESEL! TRUCK IS NOW GOING TO A RECOMMENDED, COMPETENT MEDIUM DUTY DEALERSHIP. *JB

NHTSA ODI #10163763

Official recalls

1

04V562000 · Equipment Adaptive/mobility

Nov 26, 2004

ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.