WHEEL BEARING FAILED BEFORE 60,000 MILES AND NOW AT LEAST ONE OTHER IS FAILING. IF THE WHEEL SEIZES, CONTROL OF THE CAR COULD BE LOST. I BELIEVE FORD HAS PURCHASED POOR QUALITY FAULTY BEARINGS AND SHOULD REPLACE THEM FOR SAFETY OF DRIVERS AND OTHERS ON ROAD.
2009 Ford Flex
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2009 Ford Flex do not stand out strongly from the model-year median of 139.
About this comparison →How this year compares
Owner complaints by model year
Compare all Flex years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
150 reports with mileage · 31 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine. Review the 36 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
181 reportsEXPERIENCED A TOTAL LOSS OF POWER STEERING. NO CODES/WARNING LIGHTS WERE SHOWN. POWER STEERING FLUID WAS FILLED PROPERLY, AND THERE WERE NO LEAKS FOUND. THANKFULLY THIS DIDN'T OCCUR AT A HIGHER SPEED AS THIS IS A TERRIFYING SAFETY CONCERN. A MESSAGE BOARD WAS FOUND WITH AT LEAST 6 PAGES FULL OF PEOPLE THAT EXPERIENCED THE SAME E…
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EXPERIENCED A TOTAL LOSS OF POWER STEERING. NO CODES/WARNING LIGHTS WERE SHOWN. POWER STEERING FLUID WAS FILLED PROPERLY, AND THERE WERE NO LEAKS FOUND. THANKFULLY THIS DIDN'T OCCUR AT A HIGHER SPEED AS THIS IS A TERRIFYING SAFETY CONCERN. A MESSAGE BOARD WAS FOUND WITH AT LEAST 6 PAGES FULL OF PEOPLE THAT EXPERIENCED THE SAME EXACT PROBLEM (HTTP://WWW.FORDFLEX.NET/FORUMS/VIEWTOPIC.PHP?F=7&T=10080). THIS ISSUE NEEDS TO BE ADDRESSED BEFORE SOMEONE DIES!
I PURCHASED THIS VEHICLE IN MAY, 2014 AS A USED VEHICLE W/WARRANTY (POWERTRAIN). WHILE TRAVELING FROM ST.LOUIS, MISSOURI IN STOP AND GO TRAFFIC, THE CAR OVERHEATED. AFTER SPEEDING UP TO GET OUT OF TRAFFIC IT SUDDENLY COOLED BACK OFF. NOW, DURING THIS SAME TIME, THE AIR CONDITIONER STOPPED BLOWING COOL AIR UNTIL WE SPED UP TO GET…
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I PURCHASED THIS VEHICLE IN MAY, 2014 AS A USED VEHICLE W/WARRANTY (POWERTRAIN). WHILE TRAVELING FROM ST.LOUIS, MISSOURI IN STOP AND GO TRAFFIC, THE CAR OVERHEATED. AFTER SPEEDING UP TO GET OUT OF TRAFFIC IT SUDDENLY COOLED BACK OFF. NOW, DURING THIS SAME TIME, THE AIR CONDITIONER STOPPED BLOWING COOL AIR UNTIL WE SPED UP TO GET OUT OF TRAFFIC. AFTER THAT, IT DIDN'T HAPPEN AGAIN UNTIL I WAS STUCK IN TRAFFIC. SAME PROBLEM. THE FANS STOPPED WORKING. HERE RECENTLY, I WAS STUCK IN TRAFFIC AND THE CAR OVERHEATED AND THE CHECK ENGINE LIGHT CAME ON. ONLY THIS TIME, WHEN I SPED UP THE CAR DIDN'T COOL DOWN. THE COOLANT WAS FINE BUT THE CAR STILL OVER HEATED. I TOOK THE CAR TO THE DEALERSHIP TODAY AND WAS TOLD THAT IT IS THE COOLING FAN MODULE AND IT SHOULD BE REPLACED. NOW, I'VE READ IN SEVERAL DIFFERENT PLACES THAT THIS IS A PROBLEM WITH 2008-2012 FORD FLEX VEHICLES. A RECALL WAS ISSUED FOR THE 2011-2012 SERIES BUT NOT EARLIER MODELS. OWNERS OF THESE VEHICLES SHOULD NOT HAVE TO BE RESPONSIBLE FOR FAULTY MATERIALS USED TO MAKE THESE VEHICLES. THE SAME RECALL THAT WAS AFFORDED TO THE 2011-2012 MODELS SHOULD ALSO BE AFFORDED TO OWNERS OF EARLIER MODELS. THE DEALERSHIP WANTS $600 TO REPAIR THIS BECAUSE MY WARRANTY ONLY COVERS POWERTRAIN. PLEASE ADDRESS THIS ASAP. I HAVE 6 CHILDREN AND CANNOT AFFORD TO SPEND $600 ON SOMETHING THAT IS NOT EVEN MY FAULT OR THE FAULT OF NORMAL WEAR AND TEAR. *TR
1#-FEB 25,2015 BLEW THE TWO HEATING HOSES OFF BACK OF MOTOR WHILE CAR WAS SITTING IN PARKING LOT WITH GEAR IN PARK, TOOK TO JOE COOPER FORD TO HAVE REPAIRS DONE AND DID. 2#- ON MARCH 14,2015 @ ABOUT 0930 DURING A TRIP TO TEXAS, GOT CAUGHT IN TRAFFIC IN FORTH WORTH TEX ENGINE OVER HEATED AND SPEWED ANTI-FREEZE FROM BOTTOM OF CAR.…
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1#-FEB 25,2015 BLEW THE TWO HEATING HOSES OFF BACK OF MOTOR WHILE CAR WAS SITTING IN PARKING LOT WITH GEAR IN PARK, TOOK TO JOE COOPER FORD TO HAVE REPAIRS DONE AND DID. 2#- ON MARCH 14,2015 @ ABOUT 0930 DURING A TRIP TO TEXAS, GOT CAUGHT IN TRAFFIC IN FORTH WORTH TEX ENGINE OVER HEATED AND SPEWED ANTI-FREEZE FROM BOTTOM OF CAR. WE REPLACED THE THERMOSTAT AND AFTER FURTHER CHECKING WE FOUND THAT THE "COOLING FANS" DID NOT WORK. FORD MOTOR COMPANY HAS KNOWN OF THIS PROBLEM SINCE 2007. JOE COOPER FORD DID NOT BRING THIS TO OUR ATTENTION EVEN THOU THEY KNEW THE CAUSE AND WAS NOT FORTH COMING, NOR HAVE WE HEARD FROM FORD MOTOR COMPANY ABOUT THIS ISSUE. WE CHECK THE FORUM FOR FORD FLEX AND FOUND THAT THIS IS AND ON GOING ISSUE SINCE 2007 WITH THE FORD FLEX. *TR
GAS GAUGE WILL READ BETWEEN 14 TO 1/2 TANK OF FUEL THEN WITHOUT WARNING DROPS TO E AND CAR DIES. FAULTY FUEL SENSOR OR PUMP DUE TO SADDLEBAG TANK DESIGN. ALSO NO CUTOUT IN FLOORBOARD TO ACCESS THE SECONDARY SENSOR OR PUMP. THERE IS STILL ABOUT 4 OR 5 GALLONS OF FUEL IN THE TANK BUT THE CAR THINKS IT IS EMPTY. *TR
TL*THE CONTACT OWNS A 2009 FORD FLEX. THE CONTACT STATED THAT WHILE DRIVING AT 5 MPH, THE COOLER FAN FAILED TO OPERATE. AS A RESULT, THE VEHICLE OVERHEATED AS THE RADIATOR WARNING LIGHT ILLUMINATED. THE FAILURE RECURRED TWICE. THE VEHICLE WAS TAKEN TO DEALER. THE TECHNICIAN DIAGNOSED THAT THE COOLING FAN NEEDED TO BE REPLACED. T…
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TL*THE CONTACT OWNS A 2009 FORD FLEX. THE CONTACT STATED THAT WHILE DRIVING AT 5 MPH, THE COOLER FAN FAILED TO OPERATE. AS A RESULT, THE VEHICLE OVERHEATED AS THE RADIATOR WARNING LIGHT ILLUMINATED. THE FAILURE RECURRED TWICE. THE VEHICLE WAS TAKEN TO DEALER. THE TECHNICIAN DIAGNOSED THAT THE COOLING FAN NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 55,000.
THE ISSUE THAT HAS RECENTLY CROPPED UP ON OUR FLEX IS THE FUEL METER WILL READ SUFFICIENT FUEL FOR APPROXIMATELY 50 MILES AND THEN, IN A MATTER OF MILES, THE TANK SEEMS TO RUN DRY/INDICATE NO MILES LEFT. ON THIS PARTICULAR DATE I WAS DRIVING THE CAR IT INDICATED 49 MILES TO EMPTY. AFTER 3 MILES IT RAN OUT OF GAS. FORTUNATELY I…
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THE ISSUE THAT HAS RECENTLY CROPPED UP ON OUR FLEX IS THE FUEL METER WILL READ SUFFICIENT FUEL FOR APPROXIMATELY 50 MILES AND THEN, IN A MATTER OF MILES, THE TANK SEEMS TO RUN DRY/INDICATE NO MILES LEFT. ON THIS PARTICULAR DATE I WAS DRIVING THE CAR IT INDICATED 49 MILES TO EMPTY. AFTER 3 MILES IT RAN OUT OF GAS. FORTUNATELY I WAS ON A SIDE STREET AND NOT THE HIGHWAY. THIS BEHAVIOR COULD HAVE BEEN FATAL IF I WAS OPERATING ON A HIGHWAY. I AM NOT THE ONLY ONE HAVING THIS ISSUE. PLEASE SEE FORDFLEX.NET FOR ADDITIONAL CASES AS AN EXAMPLE: HTTP://WWW.FORDFLEX.NET/FORUMS/VIEWTOPIC.PHP?F=20&T=9449&SID=6D4B835271D1154C67FCD43967CB2906. *TR
CAR SAID '15 MILES TO EMPTY' AND GAUGE NEEDLE WAS JUST BELOW A QUARTER, THEN NEEDLE DROPPED TO EMPTY AND COMPUTER ESTIMATE WENT DOWN TO '3 MILES TO EMPTY' WITHIN A MILE..THEN SHUT DOWN AND LIMPED OFF ROAD. LEFT ME STRANDED ON THE SIDE OF A BUSY CITY FREEWAY IN A VERY DANGEROUS LOCATION, UNTIL I COULD GET SOMEONE TO BRING GAS TO …
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CAR SAID '15 MILES TO EMPTY' AND GAUGE NEEDLE WAS JUST BELOW A QUARTER, THEN NEEDLE DROPPED TO EMPTY AND COMPUTER ESTIMATE WENT DOWN TO '3 MILES TO EMPTY' WITHIN A MILE..THEN SHUT DOWN AND LIMPED OFF ROAD. LEFT ME STRANDED ON THE SIDE OF A BUSY CITY FREEWAY IN A VERY DANGEROUS LOCATION, UNTIL I COULD GET SOMEONE TO BRING GAS TO REFUEL. REPEATED THIS THE NEXT TIME THE GAS WAS DOWN TO A QUARTER TANK. I WATCHED IT CAREFULLY AND SAW IT RECALCULATE FROM APPROX 15 TO EMPTY, TO 0 IN LESS THAN 4 MILES. GOT TO A GAS STATION IN TIME BEFORE THE CAR SHUT OFF. NOW I FILL IT UP AT 50 MILES UNTIL EMPTY TO AVOID RUNNING INTO THIS ISSUE. JUST TO ILLUSTRATE, ANOTHER OWNER MADE A VIDEO OF THE SAME SITUATION HAPPENING TO THEM: HTTPS://WWW.YOUTUBE.COM/WATCH?V=XWAMOBVHGUQ
MY FLEX STARTED MAKING A LITTLE GRINDING NOISE WHEN ONLY TURNING RIGHT AT FIRST. NOW IT SOUNDS REALLY BAD TURNING EITHER WAY. AND IT SHAKES WHEN ACCELERATING. *TR
THE PAINT ON THE ROOF STARTING PEELING. I CALLED THE DEALERSHIP SINCE I STILL HAD A WARRANTY AND THEY TOLD ME IT DIDNT COVER PAINT. IT STARTED WITH A SMALL SPOT BUT IT CONTINUED TO FLAKE AND IS NOT ABOUT THE SIZE OF A SOFTBALL. THERE ARE NOW 3 SPOTS LIKE THIS ON THE ROOF. THIS IS THE 2TONE PAINT WITH A SILVER ROOF. *TR
Official recalls
116V247000 · Air Bags:frontal
Apr 26, 2016
Ford Motor Company (Ford) is recalling certain model year 2009-2012 Ford Flex, 2008 and 2010-2012 Ford Taurus, 2008-2009 Ford Taurus X, 2008 Mercury Sable, 2009 and 2011 Lincoln MKS vehicles. The driver frontal air bag may improperly inflate during second-stage deployment in the event of a high speed crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."
Consequence & remedy
Consequence: An improperly inflated air bag increases the risk of injury in the event of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the driver's frontal air bag module, as necessary, free of charge. The recall is expected to begin on June 13, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16C06.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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