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1991 Ford F-250

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1991 Ford F-250 do not stand out strongly from the model-year median of 119.

About this comparison →

How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 15 of 107 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports9 fire reports3 injury reports

What owners actually said

107 reports
Mileage unknown · Jan 3, 2001
Electrical SystemUnknown Or Other

WOULD TURN ON VEHICLE GLOW PLUG WOULD NOT HEAT UP TO MOVE OR START ENGINE. WOULD NEED TO JIGGLE IT OFF/ON A LOT OF TIMES BEFORE STARTING VEHICLE. WOULD HAVE A GAUGE TO INDICATE THAT VEHICLE WAS ON. HAD NOT BEEN TO DEALER. *AK JIGGLING IT OFF AND ON TO START THE VEHICLE COULD POSSIBLY CAUSE EXPLOSION OR PERMANENT DAMAGE TO THE…

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WOULD TURN ON VEHICLE GLOW PLUG WOULD NOT HEAT UP TO MOVE OR START ENGINE. WOULD NEED TO JIGGLE IT OFF/ON A LOT OF TIMES BEFORE STARTING VEHICLE. WOULD HAVE A GAUGE TO INDICATE THAT VEHICLE WAS ON. HAD NOT BEEN TO DEALER. *AK JIGGLING IT OFF AND ON TO START THE VEHICLE COULD POSSIBLY CAUSE EXPLOSION OR PERMANENT DAMAGE TO THE ENGINE. *YH

NHTSA ODI #877355

Mileage unknown · Nov 27, 2000
Engine And Engine Cooling

VEHICLE STALLED APPROXIMATELY TWELVE TIMES IN THE LAST YEAR, SEVERAL TIMES IN MODERATE TO HEAVY TRAFFIC AND HAS CAUSED HAZARDOUS SITUATIONS. NLM

NHTSA ODI #557935

Mileage unknown · Nov 1, 2000
Tires

LEFT REAR TIRE BLEWOUT AND SHREDDED CAUSING DAMAGE TO THE INNER FENDER, TIRES SHOWED SIGNS OF SEPARATION OF THE TREAD (FIRESTONE STEELTEX LT23585R16). NLM

NHTSA ODI #556520

Mileage unknown · Oct 28, 2000
Power Train

THE TRANSMISSION STARTED BUCKING AND CAUSING GRINDING NOISES AND THE VEHICLE AT TIMES WOULD NOT GO FASTER THAN 45 AND WAS ALWAYS IN DANGER OF COMPLETE BREAK DOWN IN THE TRAVEL PORTIONS OF THE HIGHWAYS OR OUT IN THE MIDDLE OF NOWHERE AND PUT MYSELF AND ANY OTHER PERSONS WITH ME IN DANGER OF BEING IN A ACCIDENT AND SERIOUSLY HURT …

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THE TRANSMISSION STARTED BUCKING AND CAUSING GRINDING NOISES AND THE VEHICLE AT TIMES WOULD NOT GO FASTER THAN 45 AND WAS ALWAYS IN DANGER OF COMPLETE BREAK DOWN IN THE TRAVEL PORTIONS OF THE HIGHWAYS OR OUT IN THE MIDDLE OF NOWHERE AND PUT MYSELF AND ANY OTHER PERSONS WITH ME IN DANGER OF BEING IN A ACCIDENT AND SERIOUSLY HURT OR KILLED. *AK

NHTSA ODI #735316

Mileage unknown · Oct 17, 2000
Service Brakes, Hydraulic

AFTERING DRIVING FOR ABOUT 10 MILES USING THE BRAKES FREQUENTLY VEHICLE SHUT OFF. AFTER VEHICLE WAS STARTED AGAIN, THERE WAS NO BRAKING ABILITY. THIS PROBLEM COULD CAUSE A CRASH. PROBLEM HAS NOT BEEN REPORTED TO THE DEALERSHIP. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ODI #873147

Mileage unknown · Oct 14, 2000
Electrical SystemService Brakes, HydraulicTires

FRONT TIRE WEARING UNEVENLY EVEM WITH RECENT ALINEMENT-TOOK TO AMERICAS TIRE CO. FOR ROTATION AND WAS TOLD TIRE HAD FLAT SPOTS AND ROTATION WOULD NOT HELP-TIRE DEFECTIVE. IS THIS TIRE ON THE RECALL? (TIRESIZE: LT21585R16)( DOT NUMBER: TIRE SIZE: LT21585R16 )

NHTSA ODI #734313

22,466 miles · Oct 14, 2000
Tires

FRONT TIRE WEARING UNEVENLY EVEN WITH RECENT ALIGNMENT. TOOK TO AMERICAS TIRE CO. FOR ROTATION AND WAS TOLD TIRE HAD FLAT SPOTS AND ROTATION WOULD NOT HELP-TIRE DEFECTIVE. IS THIS TIRE ON THE RECALL? ****DIMSII IVOQ ENTRY AFTER 12/12/02 CUT-OVER TO ARTEMIS****73413

NHTSA ODI #10009861

Mileage unknown · Oct 10, 2000
Tires

CRUISING AT A SPEED OF 65MPH., TIRE BLEW (RUBBER PEELED OFF TIRE EXPOSING STEEL BELT) CAUSING TRUCK DAMAGE TO OUTER PANEL REAR BRACE, RT MOLDING REAR ADHESIVE TYPE, RT OUTER PANEL REPAIRED AND REFINISHED, REPLACED RT MOLDING WHEEL OPENING, REPLACED RUNNING BOARD, TAIL PIPE, RT RR WHEEL LINER FRT., RT RR WHEEL LINER RR., REAR …

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CRUISING AT A SPEED OF 65MPH., TIRE BLEW (RUBBER PEELED OFF TIRE EXPOSING STEEL BELT) CAUSING TRUCK DAMAGE TO OUTER PANEL REAR BRACE, RT MOLDING REAR ADHESIVE TYPE, RT OUTER PANEL REPAIRED AND REFINISHED, REPLACED RT MOLDING WHEEL OPENING, REPLACED RUNNING BOARD, TAIL PIPE, RT RR WHEEL LINER FRT., RT RR WHEEL LINER RR., REAR MUD GUARDS AND PAINTING OF ALL REPLACED PARTS. ALSO, REPAIRED EMERGENCY BRAKE. PLUS ALL LABOR COSTS. TOTAL COST OF REPAIR $2,054.00, PAID BY SAFECO INSURANCE CLAIM # 24A001680380 1-800-433-1058. TOTAL COST OF TIRE REPLACEMENT $105.00 PLUS MN TAX. REPLACED WITH 4 NEW FIRESTONE STEELTEX DR4S, TUBLPS. 2358R16. LOAD RANGE E. NOW UNDER INVESTIGATION. PURCHASED AT FIRESTONE TIRE AND SERVICE CENTER 2100 N SNELLING ROSEVILLE MN 55113 NOTE: WE ARE NOW DRIVING ON THESE NEW REPLACED TIRES AND ARE VERY CONCERNED FOR OUR SAFETY. PLEASE ADVICE (DOT NUMBER: 8XOR65C TIRESIZE: 16 INCH)

NHTSA ODI #733888

Mileage unknown · Oct 4, 2000
Service Brakes, HydraulicCrash

WHEN DRIVING 25 MPH AND UPON ATTEMPTING TO STOP VEHICLE BY DEPRESSING BRAKE PEDAL , BRAKE PEDAL WENT TO THE FLOORBOARD, CAUSING EXTENDED STOPPING DISTANCE, WHICH RESULTED IN A REAR END CRASH. CONSUMER CONTACTED DEALER, DEALER NOTED THAT MASTER CYLINDER FAILED WHICH CAUSED THE PROBLEM.*AK

NHTSA ODI #872290

Mileage unknown · May 15, 2000
Steering

SECTOR SHAFT ON STEERING BOX FAILED, CAUSING STEERING LOSS WHILE VEHICLE WAS MOVING. *AK

NHTSA ODI #722697

Official recalls

5

96V071000 · Electrical System:ignition

Apr 25, 1996

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Consequence & remedy

Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.

94V040000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Feb 23, 1994

THE STEEL FUEL RETURN TUBES THAT CONNECT THE FRAME FUEL RETURN LINES WITH THE ENGINE FUEL RAIL CAN CONTACT THE PINCH WELD FLANGE CONNECTING THE DASH PANEL TO THE FLOOR PAN. CONTINUED CONTACT LEADS TO ABRASION OF THE STEEL FUEL RETURN TUBE AND EVENTUALLY RESULTS IN A FUEL LEAK.

Consequence & remedy

Consequence: ABRASION OF THE STEEL TUBE WALL THAT EVENTUALLY CAUSES A FUEL LEAK MAY RESULT IN A FIRE, IF A SOURCE OF IGNITION IS PRESENT.

Remedy: FORD DEALERS WILL REPLACE THE FUEL RETURN TUBES WITH FLEXIBLE STAINLESS STEEL BRAIDED/TEFLON TUBES. DEALERS WILL ALSO INSPECT THE FUEL SUPPLY TUBES.

93V125000 · Fuel System, Gasoline:storage:tank Assembly

Aug 2, 1993

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Consequence & remedy

Consequence: SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.

Remedy: REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

93V066000 · Steering: Steering Wheel/handle Bar

Apr 27, 1993

KEYS ATTACHED TO THE KEY RING OF AN IGNITION KEY WHILE IT IS IN THE VEHICLE IGNITION CAN BECOME LODGED IN THE STEERING LOCK RECEIVER AS THE STEERING WHEEL IS BEING TURNED.

Consequence & remedy

Consequence: THE LODGED KEYS CAN CAUSE LOSS OF STEERING CONTROL, WHICHCAN RESULT IN AN ACCIDENT WHEN THE VEHICLE IS BEING USED ON THE HIGHWAY.

Remedy: A SHIELD WILL BE POSITIONED BETWEEN THE STEERING WHEEL AND THE IGNITION SWITCH AND HELD IN PLACE BY THE STEERING LOCK BAND.

92V026000 · Service Brakes, Hydraulic:foundation Components:drum:shoes/linings

Mar 3, 1992

A REVISED BRAKE LINING NOISE INSULATOR RESULTED IN A DECREASE IN THE THERMAL INSULATION BETWEEN THE BRAKE LINING AND THE FRONT BRAKE CALIPER PISTON. THIS CAUSED GREATER HEAT TRANSFER TO THE CALIPER PISTONS WITH THE POTENTIAL TO OVERHEAT THE BRAKE FLUID AND DIMINISH BRAKE EFFECTIVENESS DURING SEVERE BRAKING CONDITIONS.

Consequence & remedy

Consequence: INCREASED STOPPING DISTANCES AND INABLILITY TO HOLDVEHICLES ON A STEEP GRADE RESULTS IN INCREASED RISK OF ACCIDENT IN THE EVENT OFA SUDDEN STOP OR WHEN CONSTANT BRAKING IS NEEDED TO MANEUVER THROUGH AREAS WITHSTEEP GRADES.

Remedy: ADD SNAP-IN INSULATORS THAT ATTACH TO EACH OF THE FRONT BRAKE CALIPER PISTONS. IN ADDITION, VEHICLES WITH 7.5 L ENGINES WILL HAVE INSULATION ADDED TO THE ENGINE COMPARTMENT BRAKE LINES.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

11

EA99032 · Dual Fuel Tank Crossflow/leakage

Opened Nov 4, 1999 · Closed Dec 6, 2001

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Additional source detail variants (2)

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

RQ98008 · Ford F-SERIES Dual Fuel Tank Leakage

Opened May 29, 1998 · Closed Nov 4, 1999

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

THESE VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO A MALFUNCTIONING FUEL PUMP.FROM THE INFORMATION GATHERED TO DATE, IT APPEARS THAT THERE CAN BE MULTIPLE CAUSES AND/OR A COMBINATION OF CAUSES FOR FUEL CROSS FLOW AND THAT THE RECALL REMEDY MAY BE INADEQUATE.FURTHER INVESTIGATION IS NEEDED.THIS INVESTIGATION IS UPGRADED TO EA99-032.CLICK ON DOCUMENT SEARCH BUTTON FOR ADDITIONAL INFORMATION.

EA93022 · Idle Air Spd Ctrl Vlv Malf

Opened Jul 30, 1993 · Closed Aug 31, 1994

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

EA93014 · Alternator Belt Failure

Opened Jun 4, 1993 · Closed Jul 29, 1994

Status: closed (inferred from source dates) · Electrical System

There is no summary currently available

PE93010 · Idle Air Spd Ctrl Vlv Malf

Opened Mar 2, 1993 · Closed Jul 30, 1993

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

EA93001 · Fuel Expulsion

Opened Jan 7, 1993 · Closed Aug 20, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE92077 · Fuel Expulsion

Opened Sep 9, 1992 · Closed Jan 7, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

EA91044 · Loss Of Brake Effectivenes

Opened Oct 30, 1991 · Closed Oct 30, 1992

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

===

EA91031 · Fuel Expulsion

Opened Jun 26, 1991 · Closed Nov 1, 1991

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE91077 · Loss Of Brake Effectivenes

Opened May 23, 1991 · Closed Oct 31, 1991

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

PE91064 · Transmission Fluid Fires

Opened Apr 9, 1991 · Closed Jul 5, 1991

Status: closed (inferred from source dates) · Power Train

There is no summary currently available