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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

What owners actually said

1,450 reports
Mileage unknown · Apr 26, 2001
Tires

ALL 4 TIRES HAVE TIRE SEPARATATION. *AK (TIRESIZE: P255/70R16)( DOT NUMBER: TIRE SIZE: P255/70R16 )

NHTSA ODI #744574

Mileage unknown · Apr 26, 2001
Tires

CONSUMER TOOK VEHICLE IN FOR WHEEL ALIGNMENT AND TO HAVE TIRES BALANCED, BUT WAS ADVISED BY DEALER TAHT TIRES COULD NOT BE BALANCED BECAUSE THEY WERE BEYOND BALANCING AND THAT INSIDE CONTAINED ONLY WIRE, CONSUMER REPLACED ALL FOUR FIRESTONE ATX TIRES, CONSUMER REQUESTED REIMBURSEMENT BUT WAS DENIED BECAUSE TIRES WERE PURCHASED B…

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CONSUMER TOOK VEHICLE IN FOR WHEEL ALIGNMENT AND TO HAVE TIRES BALANCED, BUT WAS ADVISED BY DEALER TAHT TIRES COULD NOT BE BALANCED BECAUSE THEY WERE BEYOND BALANCING AND THAT INSIDE CONTAINED ONLY WIRE, CONSUMER REPLACED ALL FOUR FIRESTONE ATX TIRES, CONSUMER REQUESTED REIMBURSEMENT BUT WAS DENIED BECAUSE TIRES WERE PURCHASED BEFORE RECALL ANNOUNCEMENT. *JB

NHTSA ODI #560913

Mileage unknown · Apr 18, 2001
Service Brakes, HydraulicCrash

BRAKE AND ACCELERATOR PEDAL TOO CLOSE TOGETHER. DURING AN EMERGENCY STOP, BRAKE PEDAL WAS DEPRESSED TO ITS LIMIT. DUE TO THE SPACING BETWEEN THE BRAKE AND ACCELERATOR ALONG WITH THE HEIGHT OF ACCELERATOR PEDAL, BOTH WERE DEPRESSED AT ONCE CAUSING A SUBSTANTIAL INCREASE IN THE STOPPING DISTANCE. THIS IN TURN WAS THE MAIN REASON F…

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BRAKE AND ACCELERATOR PEDAL TOO CLOSE TOGETHER. DURING AN EMERGENCY STOP, BRAKE PEDAL WAS DEPRESSED TO ITS LIMIT. DUE TO THE SPACING BETWEEN THE BRAKE AND ACCELERATOR ALONG WITH THE HEIGHT OF ACCELERATOR PEDAL, BOTH WERE DEPRESSED AT ONCE CAUSING A SUBSTANTIAL INCREASE IN THE STOPPING DISTANCE. THIS IN TURN WAS THE MAIN REASON FOR A RECENT COLLISION AND SEVERAL PAST NEAR MISSED ACCIDENTS DURING EMERGENCY BRAKING. WIPER CONTROL ARM AND FLUID DISPENSER DOES NOT WORK ON OCCASION. THIS PART HAS BEEN REPLACED ONCE IN THE PAST UNDER WARRANTEE. SECOND PART IS ACTING THE SAME AS THE FIRST.

NHTSA ODI #744215

Mileage unknown · Apr 18, 2001
Tires

WHILE DRIVING CONSUMER NOTICED THAT VEHICLE WAS RIDING ROUGH AND WAS HAVING TROUBLE CONTROLLING THE STEERING, CONSUMER THEN NOTICED THAT THE TREAD OF THE REAR TIRE HAD STARTED TO PEEL OFF, CONSUMER REPLACED TIRE BUT VEHICLE CONTINUED TO RIDE ROUGH SO ALL 5 FIRESTONE ATX P235/75R15 WITH THE VE SERIAL NUMBER WERE REPLACED CONSUMER…

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WHILE DRIVING CONSUMER NOTICED THAT VEHICLE WAS RIDING ROUGH AND WAS HAVING TROUBLE CONTROLLING THE STEERING, CONSUMER THEN NOTICED THAT THE TREAD OF THE REAR TIRE HAD STARTED TO PEEL OFF, CONSUMER REPLACED TIRE BUT VEHICLE CONTINUED TO RIDE ROUGH SO ALL 5 FIRESTONE ATX P235/75R15 WITH THE VE SERIAL NUMBER WERE REPLACED CONSUMER REQUESTED REIMBURSEMENT BUT WAS DENIED BECAUSE THE REPLACEMENT TIRES WERE PURCHASED BEFORE RECALL ANNOUNCEMENT. *AK FIRESTONE SEND THE REIMBURSEMENT TO THE CONSUMER. *YH

NHTSA ODI #560830

Mileage unknown · Apr 18, 2001
Suspension

CONSUMER RECEIVED RECALL NOTIFICATION (00V402000) CONSUMER THEN TOOK VEHICLE TO HIS OWN PERSONAL MECHANIC WHO PERFORMED THE WORK, CONSUMER THEN TOOK THE SERVICE INVOICE AS WELL AS RECALL NOTIFICATION INTO DEALERSHIP, THE DEALERSHIP THEN INSPECTED THE VEHICLE TO VERIFY THAT THE PROPER REPAIR HAD BEEN DONE, CONSUMER WAS THEN TOLD …

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CONSUMER RECEIVED RECALL NOTIFICATION (00V402000) CONSUMER THEN TOOK VEHICLE TO HIS OWN PERSONAL MECHANIC WHO PERFORMED THE WORK, CONSUMER THEN TOOK THE SERVICE INVOICE AS WELL AS RECALL NOTIFICATION INTO DEALERSHIP, THE DEALERSHIP THEN INSPECTED THE VEHICLE TO VERIFY THAT THE PROPER REPAIR HAD BEEN DONE, CONSUMER WAS THEN TOLD THAT THE PAPERWORK WOULD BE PROCESSED FOR REIMBURSEMENT, BUT CONSUMER NEVER HEARD BACK FROM DEALERSHIP, CONSUMER THEN CONTACTED DEALERSHIP AND WAS TOLD THAT HIS REQUEST FOR REIMBURSEMENT WAS NOT PROCESSED BECAUSE THE VEHICLE IDENTIFICATION NUMBER WAS NOT LISTED ON THE INVOICE, CONSUMER THEN WENT BACK TO HIS MECHANIC AND OBTAINED THE ADDITIONAL INFORMATION THAT WAS NEEDED, CONSUMER WAS THEN TOLD BY DEALERSHIP THAT THEY WOULD NOW PROCESS REIMBURSEMENT REQUEST BUT WAS NOT SURE IF MANUFACTURER WOULD APPROVE REQUEST EVEN WITH THE ADDITIONAL INFORMATION, CONSUMER IS SEEKING ASSISTANCE WITH REIMBURSEMENT IF DENIED. *JB

NHTSA ODI #560826

Mileage unknown · Apr 16, 2001
Vehicle Speed Control

STICKING THROTTLE BODY, CAUSES GAS PEDAL TO STICK AFTER PARK. IDENTICAL TO FORD RECALL OF SOHC ENGINE, HOWEVER FORD RECALL DOES NOT COVER THIS ENGINE (4.0L PUSH ROD V6). STICKING PEDAL CURED BY REPLACING DEFECTIVE THROTTLE BODY. FORD WILL NOT RECALL THROTTLE BODY FOR THIS ENGINE. STICKING PEDAL CAUSED "SUDDEN ACCELERATION" F…

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STICKING THROTTLE BODY, CAUSES GAS PEDAL TO STICK AFTER PARK. IDENTICAL TO FORD RECALL OF SOHC ENGINE, HOWEVER FORD RECALL DOES NOT COVER THIS ENGINE (4.0L PUSH ROD V6). STICKING PEDAL CURED BY REPLACING DEFECTIVE THROTTLE BODY. FORD WILL NOT RECALL THROTTLE BODY FOR THIS ENGINE. STICKING PEDAL CAUSED "SUDDEN ACCELERATION" FROM STOP, RESULTING IN CLOSE CALL BACKING INTO SHOPPING CENTER STORE FRONT. FORD SHOULD RECALL THIS DEFECTIVE THROTTLE BODY, ALL SERVICES HAVE BEEN PERFORMED SINCE NEW AT FORD DEALER. THROTTLE BODY WAS CLEANED BY DEALER IN DECEMBER 2000.*AK

NHTSA ODI #744111

Mileage unknown · Apr 13, 2001
Service Brakes, Hydraulic

WHILE DRIVING CONSUMER HEARD A LOUD BANG, APPLIED BRAKES, AND PEDAL WENT TO FLOOR, AND NO BRAKING ACTION. USED EMERGENCY BRAKE TO SLOW VEHICLE DOWN. DEALER FOUND 2 BOLTS THAT HOLD BRAKE MASTER CYLINDER TO BOOSTER HAD SHEARED OFF.*AK

NHTSA ODI #885846

Mileage unknown · Apr 11, 2001
Service Brakes, HydraulicCrashInjury

CONSUMER'S SON WAS DRIVING AT APPROXIMATELY 30 MPH WHEN CAR SLIPPED SIDEWAYS ON WET ROADS FOR 20 FEET. VEHICLE STRAIGTENED OUT, AND WAS HEADED TOWARDS A UTILITY POLE. SON ATTEMPTED TO APPLY BRAKES TO AVOID AN ACCIDENT. BRAKES WOULD NOT ENGAGE, AND VEHICLE WENT INTO A POLE. NEW BRAKES PADS WERE PUT ON VEHICLE IN JANUAR…

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CONSUMER'S SON WAS DRIVING AT APPROXIMATELY 30 MPH WHEN CAR SLIPPED SIDEWAYS ON WET ROADS FOR 20 FEET. VEHICLE STRAIGTENED OUT, AND WAS HEADED TOWARDS A UTILITY POLE. SON ATTEMPTED TO APPLY BRAKES TO AVOID AN ACCIDENT. BRAKES WOULD NOT ENGAGE, AND VEHICLE WENT INTO A POLE. NEW BRAKES PADS WERE PUT ON VEHICLE IN JANUARY OF 2000. DEALERSHIP HAS NOT EXAMINED VEHICLE. *AK

NHTSA ODI #885690

Mileage unknown · Apr 9, 2001
Service Brakes, HydraulicVehicle Speed Control

ACCELERATOR PEDAL GOT STUCK FOR 4TH TIME. PROBLEM STATED A YEAR IN A HALF AGO. CONSUMER WAS TRAVELING 60MPH AND ACCELERATOR PEDAL GOT STUCK. CONSUMER TRIED BRAKES, ALMOST STANDING WITH BOTH FEET ON THEM, AND THEY WOULDN'T WORK. CONSUMER PRESSED DOWN ON ACCELERATOR PEDAL TO SEE IF SHE COULD GET IT UNSTUCK AND ACCELERATOR P…

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ACCELERATOR PEDAL GOT STUCK FOR 4TH TIME. PROBLEM STATED A YEAR IN A HALF AGO. CONSUMER WAS TRAVELING 60MPH AND ACCELERATOR PEDAL GOT STUCK. CONSUMER TRIED BRAKES, ALMOST STANDING WITH BOTH FEET ON THEM, AND THEY WOULDN'T WORK. CONSUMER PRESSED DOWN ON ACCELERATOR PEDAL TO SEE IF SHE COULD GET IT UNSTUCK AND ACCELERATOR PEDAL LIFTED AND BECAME NORMAL. CONSUMER IS CURRENTLY INSISTING THAT FORD TAKE A LOOK AT PROBLEM. DEALER IS TELLING CONSUMER THAT SHE NEEDS TO BUY A NEW VEHICLE. OFFICE OF CHAIRMAN OF BOARD IS WHO THE CONSUMER IS DEALING WITH IT CURRENTLY. *AK

NHTSA ODI #885402

Mileage unknown · Apr 6, 2001
Engine And Engine CoolingFire

3-4 HOURS AFTER DRIVING VEHICLE CAUGHT FIRE IN ENGINE BLOCK, FIRE MARSHALL THOUGHT FIRE STARTED IN ENGINE COOLING FAN. VEHICLE STILL AT DEALER AT THIS TIME. *AK

NHTSA ODI #885252

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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