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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

What owners actually said

1,450 reports
Mileage unknown · Apr 4, 2001
Tires

WHILE DRIVING THE VEHICLE BEGAN TO SHAKE VIOLENTLY, UPON INSPECTION THE CONSUMER COULD FIND NO EVIDENCE OF ANYTHING WRONG, WHEN THE VEHICLE WAS TAKEN TO A TIRE DEALER THE CONSUMER WAS TOLD THAT IT SEEMED LIKE ONE OF THE TIRES WAS GETTING READY TO SEPARATE, CONSUMER REQUESTED REIMBURSEMENT FOR REPLACED TIRES. NLM

NHTSA ODI #560664

Mileage unknown · Apr 1, 2001
Latches/locks/linkages

10/2000 - THE LEFT REAR DOOR LATCH FROM THE INSIDE WOULD NOT WORK. ANYONE WHO ATTEMPTED TO OPEN THE DOOR FROM THE INSIDE OF THE VEHICLE WOULD BE UNABLE TO OPEN THE DOOR. I BROUGHT THE VEHICLE IN FOR REPAIRS. THE DEALER REPLACED THE DOOR LATCH ASSEMBLY. THE REPAIR COST ME APPROX. $175.00. MARCH, 2001 - THE RIGHT REAR DOOR…

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10/2000 - THE LEFT REAR DOOR LATCH FROM THE INSIDE WOULD NOT WORK. ANYONE WHO ATTEMPTED TO OPEN THE DOOR FROM THE INSIDE OF THE VEHICLE WOULD BE UNABLE TO OPEN THE DOOR. I BROUGHT THE VEHICLE IN FOR REPAIRS. THE DEALER REPLACED THE DOOR LATCH ASSEMBLY. THE REPAIR COST ME APPROX. $175.00. MARCH, 2001 - THE RIGHT REAR DOOR LATCH HAS NOW BROKEN. AGAIN, ANYONE TRYING TO OPEN THE DOOR FROM THE INSIDE WILL BE UNSUCCESSFUL. THIS IS A BIG CONCERN SINCE I HAVE CHILDREN WHO SIT IN THE BACK AND IF THERE WAS AN EMERGENCY THEY WOULD BE UNABLE TO EXIT THE VEHICLE FROM THE RIGHT REAR DOOR. I WILL BE GETTING THIS DOOR FIXED NEXT WEEK BY THE SAME DEALERSHIP. I FEEL THAT THESE SAFETY DEFECTS PUT ANY PERSON SITTING IN THE BACK IN GRAVE DANGER IF THERE IS AN EMERGENCY. THESE FAILURES SHOULD NOT HAPPEN. PLEASE ADVISE HOW I CAN BE REIMBURSED FOR THESE REPAIRS. THANK YOU.

NHTSA ODI #743365

Mileage unknown · Mar 29, 2001
Visibility

PART THAT SWITCHES HEAT TO AIR CONDITIONER IS WARPED ,CAUSE UNKNOWN. PLEASE GIVE FURTHER DETAILS.*AK

NHTSA ODI #884543

Mileage unknown · Mar 29, 2001
Engine And Engine CoolingPower Train

CONSUMER STATES HE HEARD A STRANGE NOISE COMING FROM FRONT PART OF VEHICLE, HE TOOK VEHICLE IN TO BE INSPECTED AND WHEN MECHANIC PUT THE KEY IN THE IGNITION AND TURNED IT, THERE WAS A LOUD BANGING SOUND AND THE ENGINE SEIZED, ACCORDING TO THE MECHANIC'S REPORT, SOMETHING BEHIND THE TORQUE CONVERTER LOCKED UP AND RUINED THE TRANS…

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CONSUMER STATES HE HEARD A STRANGE NOISE COMING FROM FRONT PART OF VEHICLE, HE TOOK VEHICLE IN TO BE INSPECTED AND WHEN MECHANIC PUT THE KEY IN THE IGNITION AND TURNED IT, THERE WAS A LOUD BANGING SOUND AND THE ENGINE SEIZED, ACCORDING TO THE MECHANIC'S REPORT, SOMETHING BEHIND THE TORQUE CONVERTER LOCKED UP AND RUINED THE TRANSMISSION, THE TRANSMISSION, FLYWHEEL AND STARTER MOTOR HAD TO BE REPLACED. *JB

NHTSA ODI #560588

Mileage unknown · Mar 27, 2001
Service Brakes, HydraulicWheels

WHILE DRIVING 60 MPH CONSUMER HEARD A GRINDING SOUND, THEN ABS LIGHT STARTED FLASHING, AND FRONT RIGHT WHEEL CAME OFF VEHICLE.*AK

NHTSA ODI #884247

Mileage unknown · Mar 23, 2001
Electrical System

LOW BEAM ON HEADLIGHTS FAIL TO COME ON. OTHER LIGHTS WORKING. CONTACTED MANFACTURER AND INFORMED NO RECALLS. TOOK TO INDEPENDENT MECHANIC, AND LOW BEAM WAS REPAIRED. INFORMED HAD A SHORT IN ELECTRICAL WIRING. MECHANIC COULD SMELL BURNING WIRES.*AK

NHTSA ODI #884047

Mileage unknown · Mar 23, 2001
Tires

DUNLOP RADIAL ROVER TIRE EXPERIENCED BLOWOUT ON REAR PASSENGER INSIDE SIDEWALL WHILE TRAVELING THROUGH AN INTERSECTION, TIRES WERE REPLACEMENT TIRES, SIZE P235/75R15, DOT HLD113100. *SLC

NHTSA ODI #883915

Mileage unknown · Mar 22, 2001
Tires

THE CONSUMERS REPLACED ALL FOUR FIRESTONE TIRES BECAUSE THEY WERE DEFECTIVE, CONSUMER REQUEST REIMBURSEMENT (FIRESTONE OOT-005). NLM

NHTSA ODI #560493

Mileage unknown · Mar 20, 2001
Air BagsCrashInjury

WHILE DRIVING ABOUT 50 MPH ANOTHER VEHICLE CROSSED A STOP SIGN AND CONSUMER STRUCK OTHER VEHICLE IN MIDDLE. BOTH VEHICLES WERE TOTALED, BUT NEITHER OF AIR BAGS DEPLOYED.*AK

NHTSA ODI #883563

Mileage unknown · Mar 19, 2001
Tires

TWO OF THE ORIGINAL FIRESTONE TIRES WERE REPLACED DUE TO SEPARATION PROBLEMS THAT RESULTED IN VIBRATION, HOWEVER LATER THE CONSUMER HAD TO REPLACE ALL THE FIRESTONE TIRES INCLUDING THE TWO REPLACEMENTS DUE TO VIBRATION PROBLEMS, CONSUMER WAS DENIED RECALL REIMBURSEMENT DUE TO THE TIME OF REPLACEMENT, CONSUMER IS NOT SATISFIED WI…

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TWO OF THE ORIGINAL FIRESTONE TIRES WERE REPLACED DUE TO SEPARATION PROBLEMS THAT RESULTED IN VIBRATION, HOWEVER LATER THE CONSUMER HAD TO REPLACE ALL THE FIRESTONE TIRES INCLUDING THE TWO REPLACEMENTS DUE TO VIBRATION PROBLEMS, CONSUMER WAS DENIED RECALL REIMBURSEMENT DUE TO THE TIME OF REPLACEMENT, CONSUMER IS NOT SATISFIED WITH THE RECALL BEING ISSUED AND THE TERMS OF THE RECALL REIMBURSEMENT. *MJS

NHTSA ODI #560413

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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