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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Latches/locks/linkages complaints

34 reports
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Mileage unknown · Nov 24, 2010
EquipmentExterior LightingLatches/locks/linkages

MY WIFE AND I ARE SCARED TO DRIVE OUR 96 EXPLORER ONCE WE LEARNED OF ALL THE RECALLS ( REAR SIDE GLASS, BAD SUSPENSION, EXTERIOR LIGHTING, HEADLIGHTS.) JUST TO NAME A FEW I KNOW OF. *TR

NHTSA ODI #10367349

158,000 miles · Sep 30, 2008
EquipmentLatches/locks/linkages

1996 FORD EXPLORER. VEHICLE KEYS ONLY WORK INFREQUENTLY. NEW KEYS FROM FORD DEALER CONTINUE TO HAVE THE SAME PROBLEM. FOR SAFETY, ANY INDIVIDUAL NEEDS TO KNOW THAT THEIR VEHICLE KEY WILL OPERATE RELIABLY. IF YOU FEEL THREATENED OR ARE BEING FOLLOWED AND NEEDED THE SECURITY OF ENTERING AND LOCKING YOUR VEHICLE BUT WERE UNABLE THI…

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1996 FORD EXPLORER. VEHICLE KEYS ONLY WORK INFREQUENTLY. NEW KEYS FROM FORD DEALER CONTINUE TO HAVE THE SAME PROBLEM. FOR SAFETY, ANY INDIVIDUAL NEEDS TO KNOW THAT THEIR VEHICLE KEY WILL OPERATE RELIABLY. IF YOU FEEL THREATENED OR ARE BEING FOLLOWED AND NEEDED THE SECURITY OF ENTERING AND LOCKING YOUR VEHICLE BUT WERE UNABLE THIS COULD RESULT IN A PERSONAL SAFETY RISK INCLUDING DEATH. I HAVE FOUND THAT THE ISSUE AS DESCRIBED ABOVE IS A COMMON COMPLAINT FROM OTHER OWNERS AND FORD HAS REFUSED TO ACKNOWLEDGE THE ISSUE OR CORRECT IT. HAVING TO LEAVE A VEHICLE UNLOCKED SIMPLY TO ALLOW ENTRY IS UNACCEPTABLE. I MIGHT AS WELL PLACE A SIGN ON MY VEHICLE SAYING STEAL ME. THIS PROBLEM HAS BEEN ONGOING FOR 3 YEARS WITHOUT A SOLUTION. NEW KEYS MAY WORK FOR A PERIOD OF TIME AND THEN SIMPLY STOP WORKING. THEY MAY EVEN WORK LATER, IT IS NOT A KEY PROBLEM BUT A VEHICLE DESIGN ISSUE. NONE OF THE KEYS OPERATE THE REAR HATCH, NONE OF THE KEYS OPERATE THE PASSENGER DOOR ANY LONGER EVEN THOUGH THERE IS NO MECHANICAL ISSUE WITH EITHER. THE DRIVERS DOOR WORKS APPROXIMATELY 50% OF THE TIME. THESE ARE NOT "CHIP KEYS", THERE IS NO SECURITY ISSUE IN THAT REGARD. THESE ARE SIMPLY STANDARD DEALER CUT KEYS. THERE IS NO DISTINGUISHABLE DIFFERENCE BETWEEN KEYS AND ALL HAVE WORKED AT TIMES. AGAIN, THE ISSUE IS THE VEHICLE DESIGN. *TR

NHTSA ODI #10244016

120,000 miles · Oct 19, 2007
Latches/locks/linkagesStructure

TL*THE CONTACT OWNS A 1996 FORD EXPLORER. THE CONTACT STATED THAT THE HATCHBACK SUPPORT GATE WOULD NOT PROPERLY SUPPORT THE GLASS. ALSO, THE CHILD SAFETY LOCKS DO NOT WORK PROPERLY. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALER FOR INSPECTION. SHE NOTIFIED THE MANUFACTURER AND THEY STATED THAT HER VEHICLE WAS NOT INCLUDED IN …

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TL*THE CONTACT OWNS A 1996 FORD EXPLORER. THE CONTACT STATED THAT THE HATCHBACK SUPPORT GATE WOULD NOT PROPERLY SUPPORT THE GLASS. ALSO, THE CHILD SAFETY LOCKS DO NOT WORK PROPERLY. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALER FOR INSPECTION. SHE NOTIFIED THE MANUFACTURER AND THEY STATED THAT HER VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 97V137000 (STRUCTURE:BODY:HATCHBACK/LIFT GATE:SUPPORT DEVICE) OR NHTSA CAMPAIGN ID NUMBER 96V070000 (LATCHES/LOCKS/LINKAGES:DOORS:LATCH). THE FAILURE MILEAGE WAS 120,000 AND CURRENT MILEAGE WAS 129,000.

NHTSA ODI #10206344

79,000 miles · Mar 28, 2005
Latches/locks/linkagesInjury

THE DRIVER SIDE DOOR WILL NOT UNLOCK PROPERLY, TRAPPING THE DRIVER AND CHILD IN THE VEHICLE. PRESSING THE 'UNLOCK' BUTTON DOES NOTHING. SO FAR, THE FORD DEALER WANTS AROUND $400 TO FIX THIS PROBLEM AND SAYS IT IS NOT A RECALL ITEM. *JB

NHTSA ODI #10115953

117 miles · Jan 3, 2005
Latches/locks/linkages

1996 FORD EXPLORER ,OPENED LIFTGATE AND SUPPORT SHOCK POPPED OFF OF BRACKET THE BALL ON BRACKET BROKE OFF,NOW TALKED TO LOCAL DEALER SERVICE MANGER TO SEE IF THERE WAS A RECALL,BUT HE SAID THERE WASNT,BUT HE SEEN OTHER EXPLORERS DO THE SAME THING,NOW LUCKILY THIS HAPPENED WHEN I WAS OPENING THE GATE,NOT WHEN I WAS UNDER THE GATE…

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1996 FORD EXPLORER ,OPENED LIFTGATE AND SUPPORT SHOCK POPPED OFF OF BRACKET THE BALL ON BRACKET BROKE OFF,NOW TALKED TO LOCAL DEALER SERVICE MANGER TO SEE IF THERE WAS A RECALL,BUT HE SAID THERE WASNT,BUT HE SEEN OTHER EXPLORERS DO THE SAME THING,NOW LUCKILY THIS HAPPENED WHEN I WAS OPENING THE GATE,NOT WHEN I WAS UNDER THE GATE,WHICH MADE ME THINK THAT THIS COULD A VERY POTENTAL INJURIE,OR EVEN A LIFE THREATING HAZZARD IF IT WAS A SMALL PERSON LIKE A CHILD,IF THIS GATE LETS LOOSE WHEN SOMEONE IS UNDER IT.THIS GATE IS VERY HEAVY AND SLAMS VERY HARD WITHOUT THE SUPPORT OF BOTH SHOCKS.*AK

NHTSA ODI #10105625

167,000 miles · Sep 29, 2004
Latches/locks/linkages

REAR PASSENGER DOORS WILL NOT OPEN FROM THE INSIDE. VEHICLE IS EQUIPPED WITH THE CHILD SAFETY LOCKS WHICH MAY BE THE CAUSE OF DEFECT. *AK

NHTSA ODI #10094609

25,000 miles · Mar 17, 2004
Latches/locks/linkages

BOTHE REAR DOORS DO NOT OPEN FROM INSIDE...SOMETIMES LEFT REAR DOOR WILL NOT CLOSE DUE TO CHILD SAFETY LATCH NOT WORKING PROPERLY.

NHTSA ODI #10062473

Mileage unknown · Jul 28, 2003
Latches/locks/linkages

DEFECT WITH FAULTY INTERIOR DOOR LATCH/RELEASE MECHANISM PREVENTS DOORS FROM BEING OPENED BY PASSENGERS.*MR *CB

NHTSA ODI #10031493

Mileage unknown · Dec 13, 2001
Latches/locks/linkagesInjury

THE DEVICE CAUSED MY 2 YEAR OLD DAUGHTER TO LOSE A PORTION OF HER RIGHT POINTER FINGER AND WE FEEL THIS COULD BE PREVENTED IF THAT PART WAS COVERED UP (AT THE VERY LEAST) IN THE MODELS IT EXISTS IN. IT CAN HAPPEN WHEN THE REAR DOOR IS BEING OPENED AND THE FRONT DOOR IS ALREADY OPEN. MY DAUGHTER WAS STANDING IN THE DOORWAY OF T…

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THE DEVICE CAUSED MY 2 YEAR OLD DAUGHTER TO LOSE A PORTION OF HER RIGHT POINTER FINGER AND WE FEEL THIS COULD BE PREVENTED IF THAT PART WAS COVERED UP (AT THE VERY LEAST) IN THE MODELS IT EXISTS IN. IT CAN HAPPEN WHEN THE REAR DOOR IS BEING OPENED AND THE FRONT DOOR IS ALREADY OPEN. MY DAUGHTER WAS STANDING IN THE DOORWAY OF THE FRONT DOOR AND APPARENTLY TOUCHED THIS ROLLER MECHINISM AS MY HUSBAND WAS OPENING THE REAR DOOR, IT BASCIALLY SUCKED HER FINGER IN AND CUT IT OFF (DUE TO THE PRESSURE - THE ROLLER USES THE CAR BODY TO HOLD THE DOOR OPEN). WE HAVE CHECKED AND SOME VEHICLES HAVE THIS AND OTHER DO NOT AND SOME HAVE IT COVERED UP! IT WOULD ONLY BE APPLICABLE IN 4 DOOR VEHICLES. PLEASE CONTACT ME FOR FURTHER INFORMATION, AS I KNOW IT IS SOMEWHAT CONFUSING. BUT WE WOULD LIKE TO PREVENT ANYONE ELSE FROM GOING THROUGH WHAT WE DID - MY DAUGHTER (2 YEARS OLD) HAD TO HAVE EMERGENCY SURGERY TO REMOVE MORE OF THE BONE/FINGER AND REPAIR THE TIP THE BEST IT COULD BE. SHE STILL HAS DISCOMFORT AT TIMES AND IT HAS BEEN 2 1/2 MONTHS SINCE THE ACCIDENT. WE HAVE CHECKED IT OUT AND SHE COULD HAVE FIT HER WHOLE HAND IN THERE WHICH WOULD OF BEEN EVEN MORE TRAGIC! I HOPE YOU WILL HELP US GET THE WORD OUT ABOUT THIS DANGEROUS PART IN MANY CARS. *AK

NHTSA ODI #755626

Mileage unknown · Aug 21, 2001
Latches/locks/linkages

CONSUMER IS UNABLE TO UNLOCK TAILGATE BECAUSE RIGHT SIDE LATCH WILL STICK. PLEASE PROVIDE FURTHER INFORMATION.*AK

NHTSA ODI #894831

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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