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2005 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

159 reports with mileage · 28 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports12 fire reports12 injury reports

What owners actually said

187 reports
180 miles · Apr 26, 2007
Engine And Engine CoolingFuel System, Gasoline

SINCE NEW, FEB. 2005, MY 2005 PT CRUISER SHAKES AND STUMBLES AT IDLE. AT 180 MILES, THE ENGINE STOPPED IN FREEWAY TRAFFIC. I WAS ABLE TO GET THE CAR RESTARTED, BUT IT RAN EXTREMELY ROUGH. THE DEALER REPLACED A CRANKSHAFT POSITION SENSOR. THE ENGINE HASN'T DIED SINCE, BUT I STILL EXPERIENCE ROUGH IDLE AND STUMBLE ON ACCELERATION.…

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SINCE NEW, FEB. 2005, MY 2005 PT CRUISER SHAKES AND STUMBLES AT IDLE. AT 180 MILES, THE ENGINE STOPPED IN FREEWAY TRAFFIC. I WAS ABLE TO GET THE CAR RESTARTED, BUT IT RAN EXTREMELY ROUGH. THE DEALER REPLACED A CRANKSHAFT POSITION SENSOR. THE ENGINE HASN'T DIED SINCE, BUT I STILL EXPERIENCE ROUGH IDLE AND STUMBLE ON ACCELERATION. THE DEALER TELLS ME THEY CAN DO NO MORE TO CORRECT THE PROBLEM. *JB

NHTSA ODI #10188959

Mileage unknown · Apr 25, 2007
Engine And Engine Cooling

I PURCHASED A NEW 2005 CHRYSLER, PT CRUISER. I HAVE EXPERIENCED ROUGH IDLING AT TIMES. LATELY, I AM EXPERIENCING STALLING WHILE DRIVING. I LOOSE ALL POWER I CAN PRESS THE GAS PEDAL TO THE FLOOR AND IT DOES NOTHING THEN IN A FEW SECONDS IT WILL GO. AT STOPS IT WILL ALMOST GO DEAD. I LOOKED ON THE WEB SITE AND SAW A LOT OF C…

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I PURCHASED A NEW 2005 CHRYSLER, PT CRUISER. I HAVE EXPERIENCED ROUGH IDLING AT TIMES. LATELY, I AM EXPERIENCING STALLING WHILE DRIVING. I LOOSE ALL POWER I CAN PRESS THE GAS PEDAL TO THE FLOOR AND IT DOES NOTHING THEN IN A FEW SECONDS IT WILL GO. AT STOPS IT WILL ALMOST GO DEAD. I LOOKED ON THE WEB SITE AND SAW A LOT OF COMPLAINTS FILED WITH MY PROBLEMS. I FEEL A RECALL SHOULD BE DONE BEFORE SOMEONE IS BADLY INJURED BECAUSE THEIR PT CRUISER STALLS WHILE DRIVING! BELOW ARE THE ODI ID NUMBERS: 10102249, 10126616, 10138986, AND 10163025. THANK YOU. *TR

NHTSA ODI #10188830

23,800 miles · Feb 9, 2007
Vehicle Speed Control

TL*- THE CONTACT STATED THAT WHILE DRIVING ON A SECONDARY ROAD THE 05 CHRYSLER PT CRUISER ACCELERATED FROM 30 MPH TO 90 MPH. THE CONTACT BELIEVED THAT THE TURBO ON THE VEHICLE ENGAGED. THE CONTACT PRESSED ON THE BRAKES AND KICKED THE ACCELERATOR PEDAL AT THE SAME TIME, ONCE THE VEHICLE STARTED TO DECREASE IN SPEED HE TURN…

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TL*- THE CONTACT STATED THAT WHILE DRIVING ON A SECONDARY ROAD THE 05 CHRYSLER PT CRUISER ACCELERATED FROM 30 MPH TO 90 MPH. THE CONTACT BELIEVED THAT THE TURBO ON THE VEHICLE ENGAGED. THE CONTACT PRESSED ON THE BRAKES AND KICKED THE ACCELERATOR PEDAL AT THE SAME TIME, ONCE THE VEHICLE STARTED TO DECREASE IN SPEED HE TURNED THE VEHICLE OFF. HE HAD THE VEHICLE TOWED TO A DEALERSHIP. THE FAILURE AND CURRENT MILEAGE WERE BOTH 23800.*AK

NHTSA ODI #10182145

Mileage unknown · Jan 24, 2007
Structure

2005 CHRYSLER PT CRUISER WITH SPEEDOMETER PROBLEMS**CC THE CONSUMER WAS NOT ABLE TO READ THE SPEEDOMETER DURING DAYLIGHT HOURS. THE CONSUMER BELIEVED THAT THE PROBLEM WAS DUE TO THE DEEP INSET OF THE INSTRUMENT. *JB

NHTSA ODI #10181592

Mileage unknown · Jan 11, 2007
Unknown Or Other

I BOUGHT MY CAR IN JUNE OF 2006, AND WHEN I WAS DRIVING AND HAD TO BRAKE WHETHER IT WAS A QUICK BRAKING OR NORMAL BRAKING ANYTHING ON THE FLOOR LIKE A CHEEZIT BOX OR WATER BOTTLE, OR ANY NYLON CLOTHING(GYM RUNNING PANT) WENT UNDER MY SEAT AND UNDER MY BRAKE PEDAL AND 2 OUT THE 3 TIMES I ALMOST WRECKED. I HAVE HAD THE LAST STRAW…

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I BOUGHT MY CAR IN JUNE OF 2006, AND WHEN I WAS DRIVING AND HAD TO BRAKE WHETHER IT WAS A QUICK BRAKING OR NORMAL BRAKING ANYTHING ON THE FLOOR LIKE A CHEEZIT BOX OR WATER BOTTLE, OR ANY NYLON CLOTHING(GYM RUNNING PANT) WENT UNDER MY SEAT AND UNDER MY BRAKE PEDAL AND 2 OUT THE 3 TIMES I ALMOST WRECKED. I HAVE HAD THE LAST STRAW THIS WEEK WHEN I STOPPED AT A LIGHT NORMAL BRAKING AND MY RAIN JACKET ALONG WITH MY WATER BOTTLE ROLLED UNDER MY SEAT AND I COULD STOP MY CAR FOR ALL OF THE STUFF UNDER MY PEDAL AGAIN. PT CRUISERS NEED A RECALL A DRAWER OR SOMETHING SHOULD BE PUT UNDER THE SEAT TO STOP ARTICLES IN THE BACK SEAT FROM GOING TO THE FRONT. *JB

NHTSA ODI #10178410

78,000 miles · Dec 7, 2006
Power TrainSuspension

2005 PT CRUISER (TURBO) WAS TAKEN TO DEALERSHIP FOR ANNUAL INSPECTION AND OIL CHANGE. INSPECTION WAS NOT GRANTED. VEHICLE WAS PRONOUNCED "UNSAFE TO DRIVE" AS THE BEARINGS ON THE SPINDLE (ON AXLE) WERE DESTROYED AND BOTH FRONT WHEELS WERE WOBBLING. MECHANIC SAID ONE OR BOTH WHEELS COULD COME OFF. IN THE NEXT BAY WAS ANOTHER …

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2005 PT CRUISER (TURBO) WAS TAKEN TO DEALERSHIP FOR ANNUAL INSPECTION AND OIL CHANGE. INSPECTION WAS NOT GRANTED. VEHICLE WAS PRONOUNCED "UNSAFE TO DRIVE" AS THE BEARINGS ON THE SPINDLE (ON AXLE) WERE DESTROYED AND BOTH FRONT WHEELS WERE WOBBLING. MECHANIC SAID ONE OR BOTH WHEELS COULD COME OFF. IN THE NEXT BAY WAS ANOTHER PT CRUISER (TURBO) WITH THE IDENTICAL PROBLEM. THE MECHANICS DISCUSSED WHETHER THE DESIGN WAS SUFFICIENT TO SUPPORT THE POWER OF THE TURBO. UNTIL THE PARTS ARRIVE (WE HAVE TO PAY THE $600+ FOR THEM) WE HAVE A RENTAL AT THE DEALERS SUGGESTION AND OUR COST. *JB

NHTSA ODI #10175532

25,000 miles · Oct 10, 2006
Steering

I BEGAN HEARING A POPPING NOISE FROM THE STEERING COLUMN AT APPROXIMATELY 25000 MILES. AT 27000 MILES, I TOOK THE VEHICLE TO THE DEALER, WHO DIAGNOSED THE PROBLEM AS A BAD RACK & PINION UNIT. THE DEALER REPLACED THE UNIT UNDER WARRANTY. AT 30000 MILES, THE NOISE RETURNED. I RETURNED TO THE DEALER, WHO RE-DIAGNOSED THE PROBLEM…

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I BEGAN HEARING A POPPING NOISE FROM THE STEERING COLUMN AT APPROXIMATELY 25000 MILES. AT 27000 MILES, I TOOK THE VEHICLE TO THE DEALER, WHO DIAGNOSED THE PROBLEM AS A BAD RACK & PINION UNIT. THE DEALER REPLACED THE UNIT UNDER WARRANTY. AT 30000 MILES, THE NOISE RETURNED. I RETURNED TO THE DEALER, WHO RE-DIAGNOSED THE PROBLEM AS A DEFECTIVE STEERING COLUMN. THE DEALER REPLACED THE STEERING COLUMN UNDER WARRANTY. *NM

NHTSA ODI #10170383

Mileage unknown · Sep 21, 2006
Engine And Engine CoolingFire

2005 CHRYSLER PT CRUISER ENGINE CAUGHT FIRE. *KB THE VEHICLE WAS SERVICED TWO DAYS BEFORE THE FIRE OCCURRED. A PASSERBY EXTINGUISHED THE SMALL FIRE. *NM

NHTSA ODI #10169100

24,000 miles · Sep 15, 2006
Fuel System, Gasoline

O RINGS ON FUEL INJECTORS CAME OFF, CAUSING INJECTORS TO TAP. CHRYSLER WILL NOT TOUCH IT. THEY KEEP SAYING THE INJECTORS ARE SUPPOSED TO TAP! I WENT TO 4 CHRYSLER DEALERSHIPS, AND 3 SAID IT`S NORMAL, AND ONE SAID THEY COULDN'T HEAR THE TAP. I WENT TO 3 OTHER MECHANICS ( NON CHRYSLER) AND THEY ALL SAID IT`S NOT NORMAL, AND TO GE…

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O RINGS ON FUEL INJECTORS CAME OFF, CAUSING INJECTORS TO TAP. CHRYSLER WILL NOT TOUCH IT. THEY KEEP SAYING THE INJECTORS ARE SUPPOSED TO TAP! I WENT TO 4 CHRYSLER DEALERSHIPS, AND 3 SAID IT`S NORMAL, AND ONE SAID THEY COULDN'T HEAR THE TAP. I WENT TO 3 OTHER MECHANICS ( NON CHRYSLER) AND THEY ALL SAID IT`S NOT NORMAL, AND TO GET IT FIXED RIGHT AWAY. BUT CHRYSLER WILL NOT ADMIT THERE`S ANYTHING WRONG, AND THEY REFUSE TO FIX IT. BECAUSE OF THAT, I HAVE TO GET A DIFFERENT CAR! AFTER THE WARRANTY RUNS OUT, I WON`T BE ABLE TO AFFORD TO FIX THE PROBLEM! I WOULDN'T RECOMMEND ANY CHRYSLER PRODUCT TO ANYONE! *JB

NHTSA ODI #10168327

24,000 miles · Sep 15, 2006
Fuel System, Gasoline

FUEL INJECTOR O RINGS COME LOOSE CAUSING INJECTORS TO TAP. *JB

NHTSA ODI #10168324

Official recalls

3

07V149000 · Visibility:glass, Side/rear

Apr 4, 2007

ON CERTAIN PASSENGER VEHICLES, THE REAR QUARTER GLASS ATTACHING FASTENERS MAY PULL THROUGH THEIR MOUNTS AND ALLOW THE GLASS TO SEPARATE FROM THE VEHICLE.

Consequence & remedy

Consequence: IF THE GLASS SEPARATES WHILE DRIVING, IT COULD STRIKE ANOTHER VEHICLE OR INJURE A PEDESTRIAN.

Remedy: DEALERS WILL REPLACE THE REAR QUARTER GLASS. THE RECALL BEGAN ON APRIL 30, 2007. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V481000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

Oct 8, 2004

CERTAIN PASSENGER VEHICLES EQUIPPED WITH 4-WHEEL ANTILOCK BRAKING SYSTEM (ABS), 2.4L HIGH OUTPUT TURBOCHARGED ENGINE, AND 5-SPEED MANUAL TRANSAXLE, MAY EXHIBIT INADEQUATE CLEARANCE BETWEEN THE LEFT FRONT BRAKE TUBE AND THE TRANSAXLE HOUSING.

Consequence & remedy

Consequence: CONTACT BETWEEN THE BRAKE TUBE AND THE TRANSAXLE HOUSING OVER AN EXTENDED PERIOD OF TIME MAY EVENTUALLY LEAD TO PERFORATION OF THE BRAKE TUBE, WHICH COULD LEAD TO A LOSS OF BRAKING FORCE IN THE LEFT FRONT/RIGHT REAR CIRCUIT OF VEHICLE.

Remedy: DEALERS WILL INSTALL REVISED BRAKE TUBES. THE RECALL BEGAN OCTOBER 25, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA07004 · Rear Quarter Panel Glass Separation

Opened Feb 16, 2007 · Closed Apr 5, 2007

Status: closed (inferred from source dates) · Visibility:glass, Side/rear

DAIMLERCHRYSLER CORPORATION (DCC) WILL RECALL MODEL YEAR 2005 AND 2006 PT CRUISER VEHICLES PRODUCED FROM 5/17/05 THROUGH 9/1/05 TO CORRECT A POTENTIAL DEFECT IN THE REAR QUARTER PANEL GLASS THAT MAY SEPARATE FROM THE VEHICLE.DCC WILL INSPECT THE REAR QUARTER PANEL GLASS AND REPLACE IF NECESSARY.DCC WILL BEGIN NOTIFYING OWNERS IN MAY 2007. VEHICLES PRODUCED PRIOR TO AND AFTER THE ABOVE BUILD DATES ARE NOT AFFECTED.A CHANGE MADE BY THE ASSEMBLY PLANT IN MAY 2005 THAT MODIFIED THE GLASS ATTACHMENT LED TO THE POTENTIAL FOR GLASS SEPARATION.IN SEPTEMBER 2005, SUBSEQUENT CHANGES TO THE PROCESS WERE MADE TO CORRECT THIS.THIS ENGINEERING ANALYSIS IS CLOSED.SEE RECALL 07V149 FOR ADDITIONAL DETAILS.

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.