Electrical System. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Steering. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports12 fire reports12 injury reports

Engine And Engine Cooling complaints

24 reports

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3,541 miles · Jan 14, 2006

Engine And Engine Cooling

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WHILE DRIVING IN CITY I NOTICED A KNOCKING IN THE ENGINE. I PULLED OVER AND SAW OIL POURING OUT OF FRONT OF ENGINE. I SHUT ENGINE OFF. AT NO TIME DID OIL PRESSURE WARNING LIGHT COME ON. CALLED AAA AND HAD CAR TOWED TO NEAREST CHRYSLER DEALER. DEALER DIAGNOSED PROBLEM AS BLOWN CAMSHAFT SEAL. REPLACED SEAL BUT WHEN RUNNING ENGINE STILL MADE KNOCKING SOUNDS. WAITED FOR ENGINE SPECIALIST TO COME BACK FROM VACATION. HE SAID ENGINE NEEDED TO BE REPLACED AND HE WOULD CONTACT CHRYSLER. CHRYSLER INSISTED ENGINE BE TORN DOWN TO IDENTIFY SOURCE OF PROBLEM. PROBLEM WAS CRANKSHAFT THRUST BEARING BROKEN IN HALF ALLOWING CRANKSHAFT TO MOVE LATERALLY FORCING OUT CRANKSHAFT SEAL, HENCE ALL THE OIL, AND MORE EXTENSIVE DAMAGE TO OTHER ENGINE COMPONENTS. I REQUESTED A "CRATED" ENGINE BE INSTALLED. DEALER SAID NONE AVAILABLE. AT PRESENT WAITING FOR DELIVERY OF CYLINDER HEAD. CAR HAS BEEN IN THE SHOP 20 DAYS. MILEAGE AT TIME OF INCIDENT: 3,541 MILES. FORTUNATELY THIS FAILURE DID NOT OCCUR AT HIGHWAY SPEEDS WHERE THE RESULT COULD HAVE BEEN MUCH WORSE. *JB

NHTSA ODI #10147767

681 miles · Oct 9, 2005

Engine And Engine CoolingFuel System, Gasoline

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I PURCHASED NEW,2005 PT CRUISER IN EL PASO, TX. RETURNED CAR FOR SERVICE AT 3 WEEKS WITH ENGINE PROBLEMS- MISSING, MISFIRE. DEALER SAID NOTHING WRONG & RESET COMPUTER. RETURNED CAR FOLLOWING WEEK- ENGINE USED 1/2 QT OIL IN ONE WEEK. COULD SMELL GAS WHILE DRIVING CAR. DEALER SAID NOTHING WRONG. I SPOKE WITH SALES MANAGER AND TRIED TO RETURN CAR. THEY SAID NO, THIS WAS NORMAL. THEY SAID CARS COULD USE OIL IN FIRST MONTH OF USAGE. THEY SAID THIS WOULD NEVER HAPPEN AGAIN. I WAS BEING TRANSFERRED TO DALLAS FOLLOWING WEEK, THEY SAID NO PROBLEM, IF ANYTHING WAS WRONG GO TO DEALER IN DALLAS. SEPT- CAR USED 1/2 QT OIL AGAIN, GAS/OIL SMELL GETTING STRONGER WHILE DRIVING- EFFECTING MY ASTHMA. RETURNED CAR TO DEALER FOR SERVICE- SERVICE SAID OIL USAGE NORMAL FOR UP TO ONE YEAR. SERVICE SAID THAT CHRYSLER WOULD NOT DO ANYTHING ABOUT ISSUE UNTIL CAR WAS USING 1 QT OIL EVERY 500 MILES. SERVICE DID OIL CHANGE. SERVICE STARTED OIL USAGE REPORT ON CAR AND SAID TO BRING CAR IN EVERY 500 MILES FOR CHECK. I DROVE CAR 500 MILES AND CHECKED OIL. SERVICE HAS OVERFILLED OIL LEVEL AND IS 1/4 INCH OVER THE FILL LINE. RETURNED TO SERVICE AND THEY REFUSED TO CHECK OIL AND SAID THAT I NEEDED APPOINTMENT AND WOULD NEED TO LEAVE CAR AGAIN. CAR TO GO TO SERVICE FOR FOURTH TIME ON MONDAY, OCT 10. *NM

NHTSA ODI #10139128

Mileage unknown · Jun 16, 2005

Engine And Engine Cooling

CAR BOUGHT WITH 180 MILES ON IT. AT A STOP, WHILE IN IDLE, THE CAR SHUTTERS AND SHAKES. NOW THE CAR HAS 1700 MILES ON IT AND IT STILL SHUTTERS IN IDLE. ENGINE SEEMS TO BE CONSISTANTLY MISFIRING.

NHTSA ODI #10125510

Mileage unknown · Apr 14, 2005

Engine And Engine Cooling

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MY SON, WHO LIVES THE ORLANDO AREA, WAS SLOWLY TURNING RIGHT AT AN INTERSECTION IN HIS 2004 PT CRUISER WHEN HE SUSTAINED CATASTROPHIC DAMAGE TO THE VEHICLE WITHOUT HAVING AN ACCIDENT. ACCORDING TO THE SERVICE ADVISOR AT THE DEALERSHIP, THIS IS WHAT HAPPENED. THE AIR INTAKE FOR THE ENGINE IS LOCATED BEHIND THE RIGHT FRONT WHEEL. HE SLOWLY WENT THROUGH A PUDDLE OF WATER ONLY A COUPLE OF INCHES DEEP WHILE HAVING THE WHEEL TURNED TO THE RIGHT. A FEW DROPS OF WATER OFF OF THE WHEEL GOT INTO THE AIR INTAKE, CAUSING THE ENGINE TO IMMEDIATELY SEIZE. $5000 REPAIR JOB.*AK

NHTSA ODI #10116919

Official recalls

07V149000 · Visibility:glass, Side/rear

Apr 4, 2007

ON CERTAIN PASSENGER VEHICLES, THE REAR QUARTER GLASS ATTACHING FASTENERS MAY PULL THROUGH THEIR MOUNTS AND ALLOW THE GLASS TO SEPARATE FROM THE VEHICLE.

Consequence & remedy

Consequence: IF THE GLASS SEPARATES WHILE DRIVING, IT COULD STRIKE ANOTHER VEHICLE OR INJURE A PEDESTRIAN.

Remedy: DEALERS WILL REPLACE THE REAR QUARTER GLASS. THE RECALL BEGAN ON APRIL 30, 2007. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V481000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

Oct 8, 2004

CERTAIN PASSENGER VEHICLES EQUIPPED WITH 4-WHEEL ANTILOCK BRAKING SYSTEM (ABS), 2.4L HIGH OUTPUT TURBOCHARGED ENGINE, AND 5-SPEED MANUAL TRANSAXLE, MAY EXHIBIT INADEQUATE CLEARANCE BETWEEN THE LEFT FRONT BRAKE TUBE AND THE TRANSAXLE HOUSING.

Consequence & remedy

Consequence: CONTACT BETWEEN THE BRAKE TUBE AND THE TRANSAXLE HOUSING OVER AN EXTENDED PERIOD OF TIME MAY EVENTUALLY LEAD TO PERFORATION OF THE BRAKE TUBE, WHICH COULD LEAD TO A LOSS OF BRAKING FORCE IN THE LEFT FRONT/RIGHT REAR CIRCUIT OF VEHICLE.

Remedy: DEALERS WILL INSTALL REVISED BRAKE TUBES. THE RECALL BEGAN OCTOBER 25, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA07004 · Rear Quarter Panel Glass Separation

Opened Feb 16, 2007 · Closed Apr 5, 2007

Status: closed (inferred from source dates) · Visibility:glass, Side/rear

DAIMLERCHRYSLER CORPORATION (DCC) WILL RECALL MODEL YEAR 2005 AND 2006 PT CRUISER VEHICLES PRODUCED FROM 5/17/05 THROUGH 9/1/05 TO CORRECT A POTENTIAL DEFECT IN THE REAR QUARTER PANEL GLASS THAT MAY SEPARATE FROM THE VEHICLE.DCC WILL INSPECT THE REAR QUARTER PANEL GLASS AND REPLACE IF NECESSARY.DCC WILL BEGIN NOTIFYING OWNERS IN MAY 2007. VEHICLES PRODUCED PRIOR TO AND AFTER THE ABOVE BUILD DATES ARE NOT AFFECTED.A CHANGE MADE BY THE ASSEMBLY PLANT IN MAY 2005 THAT MODIFIED THE GLASS ATTACHMENT LED TO THE POTENTIAL FOR GLASS SEPARATION.IN SEPTEMBER 2005, SUBSEQUENT CHANGES TO THE PROCESS WERE MADE TO CORRECT THIS.THIS ENGINEERING ANALYSIS IS CLOSED.SEE RECALL 07V149 FOR ADDITIONAL DETAILS.

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

Steering:hydraulic Power Assist:hose, Piping, And Connections

Steering:hydraulic Power Assist:power Steering Fluid

Steering:hydraulic Power Assist System