IllustrationCAR STARTED LEAKING ANTI-FREEZE FROM INTAKE MANIFOLD GASKET ON ENGINE AT 45000 MILES. WAS TOLD THAT THERE WAS A TECHNICAL SERVICE BULLETIN ON THIS PROBLEM BUT THAT SINCE THERE WAS NO RECALL I WOULD HAVE TO PAY $900.00 FOR THIS REPAIR OUT OF POCKET. THIS COULD LEAD TO A FIRE AND OVERHEATING ENGINE FAILURE. *NM
2002 Chevrolet Malibu
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Malibu years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
380–25K
8225–50K
10250–75K
7175–100K
73100–150K
25150K+
391 reports with mileage · 176 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
18 crash reports1 fire reports13 injury reports
What owners actually said
567 reportsBOTH FRONT CALIPERS AND BOTH REAR CALIPERS LEAKING. PROBLEM COVERED UNDER MY FIDELITY EXTENDED WARRANTY, BUT THE NEW BRAKES THAT I HAD ON THERE WERE RUINED BY BRAKE FLUID CAUSED BY THE LEAK. WARRANTY DOES NOT COVER BRAKES. I HAVE 3 FRIENDS WITH THE EXACT SAME VEHICLE AND THE EXACT SAME PROBLEMS. *JB
HEARING POPPING NOISE IN THE FRONT SUSPENSION WHENEVER YOU MAKE A TURN IN THE VEHICLE AND THE REAR STABILIZING BAR IS BAD. BACK END SWINGS. *NM
CAR HAS FAILED TO START ON NUMEROUS OCCASIONS AND NO ONE HAS BEEN ABLE TO TELL US WHY. WE HAVE HAD TO REPLACE THE HEAD GASKET, WHICH HAD NOT FIXED THE PROBLEM. OUR WIPERS ONLY WORK ON HIGH. OUR HEAT ONLY WORKS ON NUMBER 4 AND 5. WHILE DRIVING HOME ON THE FREEWAY DURING RUSH HOUR WITH MY BABY DAUGHTER IN THE CAR, THE CAR JUST DEC…
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CAR HAS FAILED TO START ON NUMEROUS OCCASIONS AND NO ONE HAS BEEN ABLE TO TELL US WHY. WE HAVE HAD TO REPLACE THE HEAD GASKET, WHICH HAD NOT FIXED THE PROBLEM. OUR WIPERS ONLY WORK ON HIGH. OUR HEAT ONLY WORKS ON NUMBER 4 AND 5. WHILE DRIVING HOME ON THE FREEWAY DURING RUSH HOUR WITH MY BABY DAUGHTER IN THE CAR, THE CAR JUST DECIDED TO DIE ON ME. I HAD TO TRY TO GET OUT OF THE PASSING LANE, SO THAT I COULD PULL OFF OF THE ROAD. MY RADIO AND HEAT STILL WORKED, BUT CAR WOULD NOT RESTART. MY OIL AND BATTERY AND CRUISE CONTROL LIGHTS WERE ON (I HAD NOT EVEN USED THE CRUISE CONTROL) AND MY CAR JUST WOULD NOT START. IT TOOK ME AN HOUR TO GET MY CAR TO START AGAIN, NOW I AM AFRAID TO DRIVE IT ANY DISTANCE FOR FEAR OF BEING STRANDED. *JB
MY 2002 CHEVY MALIBU LS WOULD NOT START AND NEEDED TOWED HOME. THIS IS THE FIRST TIME THIS HAS HAPPENED AND SEEMS TO HAPPEN REGULARLY TO OTHER MALIBU OWNERS WITH NO RECALL FROM GM YET. I HAVE A YOUNG CHILD AND WIFE THAT DRIVE USE THE CAR MOSTLY AND AM WORRIED OF THEIR SAFETY IF THIS WOULD HAPPEN ON A HIGHWAY. I HAVE ALSO HAD PRO…
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MY 2002 CHEVY MALIBU LS WOULD NOT START AND NEEDED TOWED HOME. THIS IS THE FIRST TIME THIS HAS HAPPENED AND SEEMS TO HAPPEN REGULARLY TO OTHER MALIBU OWNERS WITH NO RECALL FROM GM YET. I HAVE A YOUNG CHILD AND WIFE THAT DRIVE USE THE CAR MOSTLY AND AM WORRIED OF THEIR SAFETY IF THIS WOULD HAPPEN ON A HIGHWAY. I HAVE ALSO HAD PROBLEMS WITH THE WINDSHIELD WIPERS QUITTING DURING A RAINSTORM. I CONTACTED GM AND I WAS TOLD THERE WAS NO RECALL AND ALL REPAIRS WOULD BE OUT OF POCKET EVEN THOUGH THIS IS A SAFETY ISSUE. THE VEHICLE ONLY HAS 50,000 MILES ON IT. *NM
INTERMITTENT PROBLEM WITH CAR STARTING DUE TO FAILURE OF THEFT DETERRENT SYSTEM. THIS CONDITION LEFT MY WIFE STRANDED A NUMBER OF TIMES UNTIL THE CAR STARTED AFTER 10 MINUTES. *JB
I OWN A USED 2002 CHEVY MALIBU, PURCHASED IN JUNE 2005. FOR THE LAST THREE WEEKS, ONCE A WEEK THE ANTI THEFT DEVICE SYSTEM HAS ENGAGED NOT ALLOWING ME TO START THE CAR. THE 1ST TIME IT HAPPENED I HAD IT TOWED TO THE GARAGE AND THEY COULD NOT FIND THE PROBLEM. THE SECOND TWO TIMES THIS OCCURRED I HAD TO LEAVE THE KEY IN THE ON PO…
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I OWN A USED 2002 CHEVY MALIBU, PURCHASED IN JUNE 2005. FOR THE LAST THREE WEEKS, ONCE A WEEK THE ANTI THEFT DEVICE SYSTEM HAS ENGAGED NOT ALLOWING ME TO START THE CAR. THE 1ST TIME IT HAPPENED I HAD IT TOWED TO THE GARAGE AND THEY COULD NOT FIND THE PROBLEM. THE SECOND TWO TIMES THIS OCCURRED I HAD TO LEAVE THE KEY IN THE ON POSITION FOR THIRTY MINUTES THEN HAVE SOME ONE JUMP START THE CAR. THUS MAKING ME LATE TO WORK ON BOTH OCCASIONS. I WENT ON LINE TO YAHOO TYPE IN ANTI THEFT SYSTEM CHEVY AND FOUND FIVE PAGES OF THE SAME COMPLAINT FROM OTHER MALIBU OWNERS ONE WOMAN WAS DRIVING ON THE HIGHWAY WHEN IT HAPPENED AND THE CAR JUST STOPPED IN TRAFFIC SHE COULD HAVE BEEN KILLED. WHAT WE ALL WANT TO KNOW IS WHY THIS MATTER HAS NOT BEEN BROUGHT TO THE PUBLICS ATTENTION AND RECALLED BY THE MANUFACTURED. WOULD YOU PLEASE LOOK INTO THIS MATTER AND REPLY TO EITHER MY E-MAIL OR MY HOME ADDRESS. THANK YOU VERY MUCH. WENDIE PRICE *NM
I BOUGHT A 2002 CHEVY MALIBU IN SEPT OF 2005 AND HAVE HAD NOTHING BUT REPAIR BILLS SINCE. I UNDERSTAND SOME OF THE STUFF WAS MAINTENANCE BUT I DON'T THINK ALL OF IT IS. THE LIST OF MY COMPLAINTS IS TO LONG SO I AM HOPING SOMEBODY WILL CALL ME. THANK YOU. *NM
THE INTAKE MANIFOLD GASKET IN THE CONSUMER'S 2002 CHEVROLET MALIBU WAS DEFECTIVE. *NM THE CONSUMER CONTACTED THE MANUFACTURER TO SEE ABOUT GETTING THE VEHICLE REPAIRED FREE OF CHARGE. THE CONSUMER WAS TOLD THAT THE INTAKE MANIFOLD GASKET WOULD NOT BE REPLACED BECAUSE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE CONSUMER BEL…
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THE INTAKE MANIFOLD GASKET IN THE CONSUMER'S 2002 CHEVROLET MALIBU WAS DEFECTIVE. *NM THE CONSUMER CONTACTED THE MANUFACTURER TO SEE ABOUT GETTING THE VEHICLE REPAIRED FREE OF CHARGE. THE CONSUMER WAS TOLD THAT THE INTAKE MANIFOLD GASKET WOULD NOT BE REPLACED BECAUSE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE CONSUMER BELIEVES THE REPAIR SHOULD BE COVERED SINCE THE MANUFACTURER WAS AWARE OF A PROBLEM WITH THE INTAKE MANIFOLD BECAUSE A BULLETIN WAS ISSUED OCT 24, 2003. *NM
DT*: THE CONTACT STATED THE TURN SIGNALS AND HAZARD FLASHING LIGHT WORK INTERMITTENTLY. THERE IS AN NHTSA RECALL, #03V327000, REGARDING THE EXTERIOR LIGHTING: HAZARD FLASHING WARNING LIGHTS: SWITCH. THE VEHICLE HAS THE SAME PROBLEMS AS INDICATED IN THE RECALL; HOWEVER IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN.
Official recalls
214V400000 · Electrical System:ignition
Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
02V107000 · Exterior Lighting:headlights
Apr 10, 2002
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.
Consequence & remedy
Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.
Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE05055 · Turn Signal Failures
Opened Sep 27, 2005 · Closed Jan 13, 2006
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch
IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Exterior Lighting:hazard Flashing Warning Lights:switch
IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Exterior Lighting:turn Signal:switch
IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.