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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

What owners actually said

567 reports
84,000 miles · Jan 5, 2007
Vehicle Speed Control

MY 2002 CHEVY MALIBU SUFFERS FROM SUDDEN ACCELERATION. MOST OF THE ARTICLES I HAVE READ ON THE INTERNET STATE THAT THEY WERE UNABLE TO REPLICATE THE RESULTS. ON MY CAR, I CAN REPRODUCE THE RESULTS ANYTIME. THE FIRST TIME THIS HAPPENED, I THOUGHT THAT MAYBE I HAD PRESSED THE GAS INSTEAD OF THE BRAKE, BUT I QUICKLY REALIZED THA…

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MY 2002 CHEVY MALIBU SUFFERS FROM SUDDEN ACCELERATION. MOST OF THE ARTICLES I HAVE READ ON THE INTERNET STATE THAT THEY WERE UNABLE TO REPLICATE THE RESULTS. ON MY CAR, I CAN REPRODUCE THE RESULTS ANYTIME. THE FIRST TIME THIS HAPPENED, I THOUGHT THAT MAYBE I HAD PRESSED THE GAS INSTEAD OF THE BRAKE, BUT I QUICKLY REALIZED THAT EVEN AFTER RELEASING THE ACCELERATOR PEDAL, THE CAR CONTINUED TO ACCELERATE ON ITS OWN. FORTUNATELY, FOR ME, THERE WERE NO CARS ON THE ROAD WHEN THIS HAPPENED. THE SECOND TIME, I WAS PULLING INTO A GAS STATION AND HAD TO TURN OFF THE CAR WHILE IT WAS STILL MOVING TO KILL THE ENGINE. THE THIRD TIME, I WAS IN THE CITY AND I KNOW THAT I MUST HAVE REALLY WORN OUT MY BRAKES. THE PROBLEM STILL EXISTS AND I HAVE CALLED GM TO LET THEM KNOW ABOUT IT. THEY OFFERED LITTLE HELP AND ONLY SUGGESTED ME THAT I TAKE THE CAR INTO THE DEALERSHIP TO HAVE IT CHECKED. THAT TOO, THEY SAID I WOULD HAVE TO PAY FOR THE CHECK-UP. I WOULD LIKE SOME FEEDBACK AS WHAT I CAN DO TO RESOLVE THIS MATTER AND ALSO, I WOULD LIKE TO KNOW IF THERE WAS A RESOLUTION, IF ANY, IN CASES THAT WERE SIMILAR TO MINE. *JB

NHTSA ODI #10177929

86,000 miles · Jan 5, 2007
Electrical System

THEFT SYSTEM LIGHT CAME ON A FEW TIMES IN THE PAST FEW MONTHS, THEN CAR WOULDN'T START LAST NIGHT. CAR WENT TO MECHANIC AND THEY REPLACED IGNITION LOCK CYLINDER AND IGNITION SWITCH. OLD PARTS ARE AVAILABLE. *NM

NHTSA ODI #10177883

Mileage unknown · Dec 30, 2006
Engine And Engine Cooling

2002 CHEVY MALIBU (85,000 MILES) = APPROXIMATELY A YEAR AGO ENGINE OVERHEATED AND "NEED COOLANT" LIGHT CAME ON. OWNER REFILLED COOLANT. SEVERAL MONTHS LATER "COOLANT" LIGHT AGAIN CAME ON AND OWNER REFILLED COOLANT. NO VISIBLE LEAK OF COOLANT WAS NOTICED UNDER VEHICLE. AT NEXT OIL CHANGE OWNER ASKED TECHNICIAN TO CHECK COOLANT A…

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2002 CHEVY MALIBU (85,000 MILES) = APPROXIMATELY A YEAR AGO ENGINE OVERHEATED AND "NEED COOLANT" LIGHT CAME ON. OWNER REFILLED COOLANT. SEVERAL MONTHS LATER "COOLANT" LIGHT AGAIN CAME ON AND OWNER REFILLED COOLANT. NO VISIBLE LEAK OF COOLANT WAS NOTICED UNDER VEHICLE. AT NEXT OIL CHANGE OWNER ASKED TECHNICIAN TO CHECK COOLANT AND TECHNICIAN NOTED THAT EVERYTHING SEEMED FINE, NO DISCERNIBLE LEAK. JULY 2006 ENGINE COOLANT LIGHT CAME ON, OWNER REFILLED, THIS OCCURRED AGAIN IN LATE AUGUST AND AGAIN IN OCTOBER. DECEMBER 22, 2006, OWNER HAD OIL CHANGE AND ASKED TECHNICIAN ABOUT THE PROBLEM. THE TECHNICIAN SUGGESTED THAT CHEVROLETS REGULARLY GET AIR BUBBLES IN THE COOLANT SYSTEM AND OFTEN HAVE PROBLEMS WITH COOLANT BECAUSE OF IT. HE CHECKED THE COOLANT PRESSURE, HE SAID IT WAS NORMAL AND SUGGESTED TO DO A FLUSH AND FILL, THE OWNER AGREED. ON DEC. 26, 2006, THE COOLANT LIGHT CAME ON AGAIN AND THE OWNER ADDED ADDITIONAL COOLANT. ON DEC. 29, 2006, OWNER TOOK VEHICLE TO A CHEVROLET DEALER SERVICE CENTER. THE TECHNICIAN DETERMINED THE VEHICLE TO HAVE A DAMAGED INTAKE MANIFOLD GASKET. THE CHEVROLET SERVICE CENTER PERFORMED THE SERVICE AND REPLACED THE INTAKE MANIFOLD GASKET ON DEC. 30, 2006. *NM

NHTSA ODI #10177393

72,000 miles · Dec 27, 2006
Electrical System

THEFT SYSTEM ENGAGES AND PREVENTS CAR FROM STARTING. *JB

NHTSA ODI #10177115

60,000 miles · Dec 15, 2006
Exterior Lighting

TURN SIGNALS AND HAZARD LIGHTS WORK ONLY OCCASIONALLY. THERE IS NO SET TIME, EVENT, OR WEATHER CONDITION THAT MAKES THEM WORK, OR STOP WORKING. SOMETIMES, THEY WILL WORK WHEN I INITIALLY TURN THEM ON, AND STOP WORKING BEFORE THEY SHOULD TURN OFF. *NM

NHTSA ODI #10176202

62,240 miles · Nov 30, 2006
Engine And Engine Cooling

AT 62,000 MILES I NOTICED THAT MY ENGINE COOLANT LIGHT WAS ON. I FILLED THE COOLANT. THE LIGHT CONTINUED TO COME ON AND I FILLED IT A FEW MORE TIMES, BUT COULD NOT PINPOINT THE LEAK. THEN, I REALIZED THAT THIS WAS THE SAME PROBLEM THAT I HAD EARLIER THIS YEAR WITH MY 2002 CHEVY IMPALA. THE HEAD GASKETS NEEDED REPLACED. I WAS L…

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AT 62,000 MILES I NOTICED THAT MY ENGINE COOLANT LIGHT WAS ON. I FILLED THE COOLANT. THE LIGHT CONTINUED TO COME ON AND I FILLED IT A FEW MORE TIMES, BUT COULD NOT PINPOINT THE LEAK. THEN, I REALIZED THAT THIS WAS THE SAME PROBLEM THAT I HAD EARLIER THIS YEAR WITH MY 2002 CHEVY IMPALA. THE HEAD GASKETS NEEDED REPLACED. I WAS LEAKING WATER INTO MY ENGINE. CAN YOU IMAGINE BUYING TWO NEW CHEVY AUTOMOBILES IN THE SAME YEAR AND 4 YEARS LATER HAVING BOTH ENGINES FAIL FOR THE SAME REASON. SEEMS LIKE CHEVY IS HIDING A MAJOR PROBLEM. I SEE OTHER COMPLAINTS LIKE THIS ON THE INTERNET. I DID NOT CONTACT CHEVY SINCE THE WARRANTY EXPIRED. NOW, BECAUSE OF MY INTERNET RESEARCH AND THE SAME PROBLEM WITH MY IMPALA, I KNOW THIS IS A COMMON PROBLEM. SO, I TOOK MY 2002 CHEVY MALIBU AT 62,000 MILES TO THE SAME GARAGE AND THEY WERE ABLE TO REPLACE THE HEAD GASKETS AND GIVE ME A PRICE BREAK AND FIXED IT FOR $252.00. BOO TO CHEVY. *NM

NHTSA ODI #10174829

Mileage unknown · Nov 28, 2006
Service Brakes, Hydraulic

BRAKE ROTORS ON 2002 MALIBU FAILING EVERY 18000 TO 20000 MILES. (3 TIMES IN 4 YEARS) I HAD THE ROTORS AND BRAKES CHECKED 7 MONTHS AFTER THE LATEST REPLACEMENT BECAUSE OF VIOLENT SHIMMING IN THE FRONT END AND WAS TOLD BY DEALER EVERYTHING WAS FINE WITH MY ROTORS AND BRAKES. NOW 5 MONTHS LATER(AFTER THE PARTS WARRANTY EXPIRED) I A…

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BRAKE ROTORS ON 2002 MALIBU FAILING EVERY 18000 TO 20000 MILES. (3 TIMES IN 4 YEARS) I HAD THE ROTORS AND BRAKES CHECKED 7 MONTHS AFTER THE LATEST REPLACEMENT BECAUSE OF VIOLENT SHIMMING IN THE FRONT END AND WAS TOLD BY DEALER EVERYTHING WAS FINE WITH MY ROTORS AND BRAKES. NOW 5 MONTHS LATER(AFTER THE PARTS WARRANTY EXPIRED) I AM TOLD I NEED NEW ROTORS AND BRAKES. GM KNOWS THEY HAVE A PROBLEM WITH THIS BUT REFUSES TO ADDRESS IT. I HAVE HAD 5 NEAR ACCIDENTS ON THE FREEWAY BECAUSE OF THE VIOLENT SHIM WHEN I HIT THE BRAKES. ALL THE DEALERSHIP WILL SAY IS THEY CAN "SEE A PATTERN". I WOULD LIKE TO KNOW HOW MANY DEATHS WERE CAUSED BY THIS PATTERN! *NM

NHTSA ODI #10174621

Mileage unknown · Nov 13, 2006
Exterior Lighting

TURN SIGNALS ON MY 2002 CHEVY MALIBU INTERMITTENT TO NOT WORKING FOR PERIODS OF TIME. UPON PUSHING THE HAZARD FLASHER BUTTON SEVERAL TIMES TURN SIGNALS EVENTUALLY WOULD WORK FOR AWHILE. CALLED DEALER TO SCHEDULED MAINTENANCE WAS TOLD PARTS WOULD COST $31.00 AND TOTAL WITH LABOR WOULD BE $75.00. FOUND ON NHTSA WEB SITE NHTSA A…

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TURN SIGNALS ON MY 2002 CHEVY MALIBU INTERMITTENT TO NOT WORKING FOR PERIODS OF TIME. UPON PUSHING THE HAZARD FLASHER BUTTON SEVERAL TIMES TURN SIGNALS EVENTUALLY WOULD WORK FOR AWHILE. CALLED DEALER TO SCHEDULED MAINTENANCE WAS TOLD PARTS WOULD COST $31.00 AND TOTAL WITH LABOR WOULD BE $75.00. FOUND ON NHTSA WEB SITE NHTSA ACTION NUMBER : PE05055 WHICH IS THE EXACT TURN SIGNAL PROBLEM. I RECEIVED NO NOTICE FROM GM AS STATED IN NHTSA ACTION NUMBER : PE05055 AND I AM THE ORIGINAL OWNER OF THE CAR AND PURCHASED IT FROM THE DEALER I CALLED FOR SERVICE. I FORWARDED THE SERVICE DEPARTMENT NHTSA ACTION NUMBER : PE05055. *NM

NHTSA ODI #10173385

30,000 miles · Nov 8, 2006
Engine And Engine Cooling

DT*: THE CONTACT STATED THE ENGINE INTAKE MANIFOLD ALLOWED OIL TO MIX WITH ANTIFREEZE CAUSING A LEAK. THE ANTIFREEZE MIXTURE ATE THROUGH THE GASKET WHICH RESULTED IN REPLACEMENT OF THE INTAKE MANIFOLD. THE REPAIRS WERE PERFORMED BY AN INDEPENDENT REPAIR SHOP. THIS OCCURRED TWICE IN 10,000 MILES.

NHTSA ODI #10172992

Mileage unknown · Oct 18, 2006
Equipment

I AM BASICALLY HAVING THE SAME TROUBLE WITH MY BLOWER. SPEEDS 1, 2 AND 3 DO NOT WORK, BUT MY AIR CONDITIONING WILL KICK OFF. THE AIR RECIRCULATION WILL ALSO KICK OFF AND CHANGE TO FRESH AIR. IT IS DRIVING ME UP A WALL. I LIVE IN TEXAS AND NOT HAVING AN AIR CONDITIONER IS AWFUL, BUT TO HAVE ONE THAT WILL WORK SOMETIMES, IS AWF…

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I AM BASICALLY HAVING THE SAME TROUBLE WITH MY BLOWER. SPEEDS 1, 2 AND 3 DO NOT WORK, BUT MY AIR CONDITIONING WILL KICK OFF. THE AIR RECIRCULATION WILL ALSO KICK OFF AND CHANGE TO FRESH AIR. IT IS DRIVING ME UP A WALL. I LIVE IN TEXAS AND NOT HAVING AN AIR CONDITIONER IS AWFUL, BUT TO HAVE ONE THAT WILL WORK SOMETIMES, IS AWFUL. *NM

NHTSA ODI #10171282

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.