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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

What owners actually said

567 reports
45,000 miles · Oct 30, 2007
Engine And Engine Cooling

ANTIFREEZE IS GOING BAD AT LOW MILEAGE (75,000 MILES BELOW LIFE EXPECTANCY), BECOMING CAUSTIC, AND CAUSING INTAKE MANIFOLD GASKETS TO DISSOLVE CAUSING A LEAK, ALSO CAUSING HEAD GASKETS TO LEAK LEADING TO MAJOR ENGINE FAILURE. THIS LEADS TO AN EXPENSIVE REPAIR AT BEST AND ENGINE REPLACEMENT AT WORST. THE ANTI FREEZE IS OBVIOUSL…

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ANTIFREEZE IS GOING BAD AT LOW MILEAGE (75,000 MILES BELOW LIFE EXPECTANCY), BECOMING CAUSTIC, AND CAUSING INTAKE MANIFOLD GASKETS TO DISSOLVE CAUSING A LEAK, ALSO CAUSING HEAD GASKETS TO LEAK LEADING TO MAJOR ENGINE FAILURE. THIS LEADS TO AN EXPENSIVE REPAIR AT BEST AND ENGINE REPLACEMENT AT WORST. THE ANTI FREEZE IS OBVIOUSLY A BAD FORMULATION AND/OR INTERACTS WITH COMPONENTS TO BECAME CAUSTIC. THIS IS A DEFECT AND REPAIR SHOULD BE COVERED BY THE MANUFACTURER. IT IS ALL OVER THE INTERNET HOW PREVALENT THIS PROBLEM IS. NO NOTICE TO OWNERS WAS EVER SENT TO REPLACE THE ANTIFREEZE BEFORE IT BECAME CAUSTIC. *TR

NHTSA ODI #10207426

45,000 miles · Oct 30, 2007
Electrical System

1. NORMAL USAGE OF CAR 2. ANTI THEFT SYSTEM ENGAGES ARBITRARILY CAUSING CAR NOT TO START FOR 10 MINUTES UNTIL YOU DO A RESET PROCEDURE. NOTIFIED IT IS A PROBLEM WITH THE IGNITION LOCK CYLINDER. IT SEEMS THIS IS A WIDESPREAD DEFECT AND THE REPAIR IS EXPENSIVE. ALSO, REPORTS SHOW THE NEW PART WILL HAVE THE SAME PROBLEM. IT IS…

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1. NORMAL USAGE OF CAR 2. ANTI THEFT SYSTEM ENGAGES ARBITRARILY CAUSING CAR NOT TO START FOR 10 MINUTES UNTIL YOU DO A RESET PROCEDURE. NOTIFIED IT IS A PROBLEM WITH THE IGNITION LOCK CYLINDER. IT SEEMS THIS IS A WIDESPREAD DEFECT AND THE REPAIR IS EXPENSIVE. ALSO, REPORTS SHOW THE NEW PART WILL HAVE THE SAME PROBLEM. IT IS A FUNDAMENTAL DEFECT. 3. NOTHING, TO EXPENSIVE, SHOULD BE COVERED AS A DEFECT. *TR

NHTSA ODI #10207417

43,000 miles · Oct 23, 2007
Fuel System, Gasoline

MY CHEVY MALIBU WHICH I BOUGHT BRAND NEW AND ONLY HAS 43,000 MILES WAS STARTING TO HESITATE AND NOT THE POWER UP HILLS LIKE IT WAS BEGGING FOR GAS. WELL A WEEK LATER AFTER PARKING IT IN THE MORNING AND GOING TO USE IT SOME HOURS LATER IT WOULD NOT START. THE FUEL PUMP WENT AND I HAD TO BE TOWED TO MY REPAIR SHOP SINCE I WAS OU…

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MY CHEVY MALIBU WHICH I BOUGHT BRAND NEW AND ONLY HAS 43,000 MILES WAS STARTING TO HESITATE AND NOT THE POWER UP HILLS LIKE IT WAS BEGGING FOR GAS. WELL A WEEK LATER AFTER PARKING IT IN THE MORNING AND GOING TO USE IT SOME HOURS LATER IT WOULD NOT START. THE FUEL PUMP WENT AND I HAD TO BE TOWED TO MY REPAIR SHOP SINCE I WAS OUT OF WARRANTY. PART IS NOT AVAILABLE. MANAGER OF REPAIR SHOP WAS VERY SURPRISED THAT THE PUMP WENT WITH SUCH FEW MILES. *JB

NHTSA ODI #10206719

73,000 miles · Oct 9, 2007
Exterior Lighting

TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT THE TURN SIGNALS ILLUMINATED INTERMITTENTLY. IN ADDITION, THE CONTACT WOULD HAVE TO TURN THE VEHICLE OFF THEN RESTART SO THAT THE TURN SIGNALS WOULD ILLUMINATE. AS OF OCTOBER 9, 2007, THE DEALER HAD NOT INSPECTED THE VEHICLE. THE CURRENT MILEAGE WAS 74,627…

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TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT THE TURN SIGNALS ILLUMINATED INTERMITTENTLY. IN ADDITION, THE CONTACT WOULD HAVE TO TURN THE VEHICLE OFF THEN RESTART SO THAT THE TURN SIGNALS WOULD ILLUMINATE. AS OF OCTOBER 9, 2007, THE DEALER HAD NOT INSPECTED THE VEHICLE. THE CURRENT MILEAGE WAS 74,627 AND THE FAILURE MILEAGE WAS 73,000. UPDATED 10/23/07 *TR

NHTSA ODI #10205266

36,000 miles · Sep 29, 2007
Electrical System

2002 CHEVROLET MALIBU 37,000MI. THE VEHICLE ANTI THEFT SYSTEM( PASSLOCK SYSTEM),FAILURE. VEHICLE WON'T START. RECENTLY GOT THE CAR STARTED BUT NOW THE ANTI THEFT SYSTEM LIGHT STAYS ON PERMANENTLY. *TR

NHTSA ODI #10204461

68,200 miles · Sep 27, 2007
Engine And Engine CoolingService Brakes, Hydraulic

THE ANTI-FREEZE HOLDING TANK KEEPS GETTING AN OIL RESIDUE IN IT AND THE ANTI-FREEZE KEEPS DISAPPEARING INTO THE ENGINE AND HAS TO KEEP BEING REFILLED. AFTER SPEAKING WITH A MECHANIC IT IS POSSIBLE THAT THE INTAKE MANIFOLD GASKET IS FAILING. THE A/C SWITCH ALSO TURNS OFF ON ITS OWN. ROTORS AND BRAKES HAVE BEEN REPLACED THREE …

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THE ANTI-FREEZE HOLDING TANK KEEPS GETTING AN OIL RESIDUE IN IT AND THE ANTI-FREEZE KEEPS DISAPPEARING INTO THE ENGINE AND HAS TO KEEP BEING REFILLED. AFTER SPEAKING WITH A MECHANIC IT IS POSSIBLE THAT THE INTAKE MANIFOLD GASKET IS FAILING. THE A/C SWITCH ALSO TURNS OFF ON ITS OWN. ROTORS AND BRAKES HAVE BEEN REPLACED THREE TIMES. *JB

NHTSA ODI #10204311

66,258 miles · Sep 10, 2007
Exterior Lighting

HAZARD LIGHTS AND BLINKERS WILL QUIT WORKING OR NOT WORK AT ALL. *JB

NHTSA ODI #10202361

68,900 miles · Aug 21, 2007
Electrical System

TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THERE WERE NO WARNING LIGHTS PRESENT, HOWEVER, THE THEFT DETERRENT LIGHT ILLUMINATED. THE VEHICLE TOOK TEN MINUTES TO FINALLY START. ONCE THE VEHICLE STARTED, THE THEFT LIGHT DIMMED. THE FAILURE OCCURRED TWICE BEFORE. THE CURR…

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TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THERE WERE NO WARNING LIGHTS PRESENT, HOWEVER, THE THEFT DETERRENT LIGHT ILLUMINATED. THE VEHICLE TOOK TEN MINUTES TO FINALLY START. ONCE THE VEHICLE STARTED, THE THEFT LIGHT DIMMED. THE FAILURE OCCURRED TWICE BEFORE. THE CURRENT MILEAGE WAS 69,000 AND FAILURE MILEAGE WAS 68,900. UPDATED 02-01-08 *BF UPDATED 02/01/08 *TR

NHTSA ODI #10200242

54,017 miles · Jul 18, 2007
Electrical System

CAR FAILS TO START DUE TO FAULTY ANTI THEFT DETERRENT SYSTEM. COMPONENTS OF SYSTEM INCLUDING IGNITION LOCK CYLINDER AND HOUSING, BODY CONTROL MODULE, AND KEY REPLACED IN 11/06. SAME SYMPTOMS RECURRED IN 07/07. *AK

NHTSA ODI #10196705

Mileage unknown · Jul 16, 2007
Electrical System

I HAVE HAD A PROBLEM WITH THE ANTI-THEFT DEVICE IN THE COMPUTER. I REPLACED THE COMPUTER 11 MONTHS AGO AND ALREADY I HAVE TO REPLACE IT AGAIN. THE ANTI-THEFT DEVICE TRICKS THE COMPUTER AND DISABLES THE ENGINE FROM IGNITING. *TR

NHTSA ODI #10196445

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.