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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

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When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

Engine And Engine Cooling complaints

63 reports
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57,560 miles · Aug 23, 2006
Engine And Engine Cooling

MY 2002 CHEVROLET MALIBU SHUT OFF WHILE DRIVING AT APPROXIMATELY 35 MPH DOWN AN INCLINE WHICH LEADS TO A ROTARY. ALL POWER STEERING AND BRAKING ABILITY WERE LOST. THE CAR KEPT GAINING SPEED AS IT DROVE DOWN THE INCLINE. I HAD TO FORCE THE CAR INTO PARK AND USE THE FOOT EMERGENCY BRAKE TO STOP IT AFTER IT ROLLED THROUGH A STOP…

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MY 2002 CHEVROLET MALIBU SHUT OFF WHILE DRIVING AT APPROXIMATELY 35 MPH DOWN AN INCLINE WHICH LEADS TO A ROTARY. ALL POWER STEERING AND BRAKING ABILITY WERE LOST. THE CAR KEPT GAINING SPEED AS IT DROVE DOWN THE INCLINE. I HAD TO FORCE THE CAR INTO PARK AND USE THE FOOT EMERGENCY BRAKE TO STOP IT AFTER IT ROLLED THROUGH A STOP SIGN AND UNTO THE ROTARY. *JB

NHTSA ODI #10166291

33,000 miles · Jul 17, 2006
Electrical SystemEngine And Engine Cooling

MALIBU 2002 PURCHASED ON MAY 18, 2003 WITH 33,000 MILES . ON JULY 15, 2003 THERE WAS A PROBLEM WITH THE COOLANT SYSTEM AND CAR OVERHEATED. ACCORDING TO DEALER CAR WAS FIXED. ON JUNE 1, 2004 THERE WAS A PROBLEM WITH THE ELECTRICAL SYSTEM. JUNE 27, 2006 WITH 72, 000 MILES, THERE IS OIL IN COOLANT RESERVOIR AND A COOLANT LEAK. …

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MALIBU 2002 PURCHASED ON MAY 18, 2003 WITH 33,000 MILES . ON JULY 15, 2003 THERE WAS A PROBLEM WITH THE COOLANT SYSTEM AND CAR OVERHEATED. ACCORDING TO DEALER CAR WAS FIXED. ON JUNE 1, 2004 THERE WAS A PROBLEM WITH THE ELECTRICAL SYSTEM. JUNE 27, 2006 WITH 72, 000 MILES, THERE IS OIL IN COOLANT RESERVOIR AND A COOLANT LEAK. THERE WAS A LOWER INTAKE LEAK AND LEAK AT WATER PUMP. THE LOWER INTAKE AND WATER PUMP WAS REPLACED BUT ON JULY 17, 2006 THE SAME PROBLEM CAME AGAIN. JULY 17, 2006 ONLY A FEW WEEKS AFTER THE PROBLEM WITH OIL IN THE COOLANT RESERVOIR, SAME PROBLEM OCCURRED AND DEALER DOES NOT WANT TO TAKE RESPONSIBILITY FOR IT. *JB

NHTSA ODI #10162708

17,000 miles · Jun 21, 2006
Engine And Engine Cooling

DT*: THE CONTACT STATED THAT THE HEAD GASKET OF THE VEHICLE BEGAN TO LEAK AT APPROXIMATELY 13000 MILES. THERE WERE NO WARNING SIGNS PRIOR TO THE FAILURE. UPDATED 07/05/06. *JB

NHTSA ODI #10160354

47,000 miles · May 30, 2006
Engine And Engine Cooling

CAR STARTED LEAKING ANTI-FREEZE FROM INTAKE MANIFOLD GASKET ON ENGINE AT 45000 MILES. WAS TOLD THAT THERE WAS A TECHNICAL SERVICE BULLETIN ON THIS PROBLEM BUT THAT SINCE THERE WAS NO RECALL I WOULD HAVE TO PAY $900.00 FOR THIS REPAIR OUT OF POCKET. THIS COULD LEAD TO A FIRE AND OVERHEATING ENGINE FAILURE. *NM

NHTSA ODI #10158618

45,000 miles · May 13, 2006
Electrical SystemEngine And Engine CoolingVisibility

CAR HAS FAILED TO START ON NUMEROUS OCCASIONS AND NO ONE HAS BEEN ABLE TO TELL US WHY. WE HAVE HAD TO REPLACE THE HEAD GASKET, WHICH HAD NOT FIXED THE PROBLEM. OUR WIPERS ONLY WORK ON HIGH. OUR HEAT ONLY WORKS ON NUMBER 4 AND 5. WHILE DRIVING HOME ON THE FREEWAY DURING RUSH HOUR WITH MY BABY DAUGHTER IN THE CAR, THE CAR JUST DEC…

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CAR HAS FAILED TO START ON NUMEROUS OCCASIONS AND NO ONE HAS BEEN ABLE TO TELL US WHY. WE HAVE HAD TO REPLACE THE HEAD GASKET, WHICH HAD NOT FIXED THE PROBLEM. OUR WIPERS ONLY WORK ON HIGH. OUR HEAT ONLY WORKS ON NUMBER 4 AND 5. WHILE DRIVING HOME ON THE FREEWAY DURING RUSH HOUR WITH MY BABY DAUGHTER IN THE CAR, THE CAR JUST DECIDED TO DIE ON ME. I HAD TO TRY TO GET OUT OF THE PASSING LANE, SO THAT I COULD PULL OFF OF THE ROAD. MY RADIO AND HEAT STILL WORKED, BUT CAR WOULD NOT RESTART. MY OIL AND BATTERY AND CRUISE CONTROL LIGHTS WERE ON (I HAD NOT EVEN USED THE CRUISE CONTROL) AND MY CAR JUST WOULD NOT START. IT TOOK ME AN HOUR TO GET MY CAR TO START AGAIN, NOW I AM AFRAID TO DRIVE IT ANY DISTANCE FOR FEAR OF BEING STRANDED. *JB

NHTSA ODI #10157501

Mileage unknown · Apr 25, 2006
Engine And Engine Cooling

THE INTAKE MANIFOLD GASKET IN THE CONSUMER'S 2002 CHEVROLET MALIBU WAS DEFECTIVE. *NM THE CONSUMER CONTACTED THE MANUFACTURER TO SEE ABOUT GETTING THE VEHICLE REPAIRED FREE OF CHARGE. THE CONSUMER WAS TOLD THAT THE INTAKE MANIFOLD GASKET WOULD NOT BE REPLACED BECAUSE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE CONSUMER BEL…

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THE INTAKE MANIFOLD GASKET IN THE CONSUMER'S 2002 CHEVROLET MALIBU WAS DEFECTIVE. *NM THE CONSUMER CONTACTED THE MANUFACTURER TO SEE ABOUT GETTING THE VEHICLE REPAIRED FREE OF CHARGE. THE CONSUMER WAS TOLD THAT THE INTAKE MANIFOLD GASKET WOULD NOT BE REPLACED BECAUSE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE CONSUMER BELIEVES THE REPAIR SHOULD BE COVERED SINCE THE MANUFACTURER WAS AWARE OF A PROBLEM WITH THE INTAKE MANIFOLD BECAUSE A BULLETIN WAS ISSUED OCT 24, 2003. *NM

NHTSA ODI #10157301

74,000 miles · Apr 10, 2006
Engine And Engine Cooling

I BOUGHT MY 2002 MALIBU IN 2003 AND SINCE THEN I HAVE HAD TO REPLACE THE HEAD GASKET TWICE. THE FIRST TIME IT WENT THE MILEAGE WAS 74000 NOW IT IS AT 109000 KL AND IT HAS TO BE REPLACED AGAIN. *JB

NHTSA ODI #10154937

69,300 miles · Apr 8, 2006
Engine And Engine Cooling

3 WEEKS AGO MY 2002 CHEVY MALIBU STARTED TO RUN LIKE #@$% (HESITATION BETWEEN 0- 35 MPH AND GOING UP HILL, LOSS IN POWER, AND SLOW AT CATCHING UP TO FREEWAY SPEED). I HAVE REPLACED SPARK PLUGS, COILS, AND THE EGR VALVE AND THE PROBLEM STILL OCCURS. WELL, AFTER FURTHER INVESTIGATION ONLINE, I FOUND OTHER PEOPLE TO HAVE THE SAME P…

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3 WEEKS AGO MY 2002 CHEVY MALIBU STARTED TO RUN LIKE #@$% (HESITATION BETWEEN 0- 35 MPH AND GOING UP HILL, LOSS IN POWER, AND SLOW AT CATCHING UP TO FREEWAY SPEED). I HAVE REPLACED SPARK PLUGS, COILS, AND THE EGR VALVE AND THE PROBLEM STILL OCCURS. WELL, AFTER FURTHER INVESTIGATION ONLINE, I FOUND OTHER PEOPLE TO HAVE THE SAME PROBLEM AND IT TURNS OUT THAT IT'S WITH THEIR CAT CONVERTER. I CAN'T EVEN ORDER THE PART ONLINE BECAUSE OF STRICT EMISSION CONTROL IN CALIFORNIA, I NEED A MECHANIC TO DO IT,GET IT STRAIGHT FROM THE DEALER, OR HAVE AUTO ZONE DO A SPECIAL ORDER FOR ME (I FOUND A MECHANIC THAT WILL DO IT FOR $800). NEXT IS MY HEAD GASKET, WHICH LOOKS LIKE IT HAS TO BE REPLACED. ON 4-8-06 I GOT AN OIL CHANGE AND WAS TOLD THAT THERE WAS OIL IN MY COOLANT RESERVOIR TANK, WHICH MEANS I HAVE AN OIL LEAK. SO NOW I HAVE TO TAKE MY CAR IN AND HAVE THE HEAD GASKET REPLACED WHICH WON'T BE CHEAP EITHER. I LOOKED ONLINE FOR RECALLS AND I CAME UPON THIS WEBSITE WWW.NHTSA.DOT.GOV , I REALIZED THAT OTHER CONSUMERS ALSO HAVE THE SAME PROBLEM. SO WITH SO MANY PEOPLE EXPERIENCING THE SIMILAR PROBLEMS WHY DOESN'T GM DO RECALLS. NOW I MAY NEED TO FORK OUT A COUPLE HUNDRED DOLLARS IF NOT A THOUSAND OR MORE TO FIX (CORRECT) A FAULTY CAT CONVERTER AND HEAD GASKET. *NM

NHTSA ODI #10154881

11,600 miles · Apr 3, 2006
Engine And Engine Cooling

1. VEHICLE IS LOW MILEAGE GARAGE KEPT AND WELL MAINTAINED. AN ODOR WAS NOTICEABLE FOR A COUPLE OF DAYS. DROVE CAR A FEW MILES AND PARKED, WHEN CAME OUT A HALF AN HOUR LATER. 2. STARTED CAR, TRIED TO TURN ON TO DRIVEWAY TO LEAVE AND HAD NO POWER STEERING. SMELLED BAD. 3. THE KEEFERS AUTO SERVICE RELATED THE AC COMPRESS…

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1. VEHICLE IS LOW MILEAGE GARAGE KEPT AND WELL MAINTAINED. AN ODOR WAS NOTICEABLE FOR A COUPLE OF DAYS. DROVE CAR A FEW MILES AND PARKED, WHEN CAME OUT A HALF AN HOUR LATER. 2. STARTED CAR, TRIED TO TURN ON TO DRIVEWAY TO LEAVE AND HAD NO POWER STEERING. SMELLED BAD. 3. THE KEEFERS AUTO SERVICE RELATED THE AC COMPRESSOR CLUTCH HAD FROZEN UP. THEY REPLACED THIS PART AND RECHARGED THE AC SYSTEM ETC. I BELIEVE THE LOSS OF POWER STEERING IN THE VEHICLE, ESPECIALLY WITH ONLY 11000 MILES, IS VERY SERIOUS AND COULD CAUSE AN ACCIDENT. THIS REPAIR WAS JUST COMPLETED TODAY 4/3/6 SO IF YOU INTERESTED IN THE OLD PARTS OR ANYTHING TO DO WITH THE SERVICE PLEASE CONTACT TOM KEEFER AT KEEFER'S AUTO SALES AND SERVICE (717) 334 2923. HE IS VERY NICE AND REPUTABLE. *NM

NHTSA ODI #10154392

Mileage unknown · Mar 23, 2006
Engine And Engine Cooling

FIRST NOTICED PROBLEM WHEN DRIVING ON FREEWAY AND ATTEMPTING TO MAKE A LANE CHANGE VEHICLE DID NOT SPEED AS USUAL AND HAD TO RETURN TO LANE TO AVOID ACCIDENT. WHILE DRIVING VEHICLE FROM A COMPLETE STOP, VEHICLE STRUGGLED FROM 0 TO 25 MPH. WHEN GOING UP BRIDGE VEHICLE WOULD NOT GO FASTER THAN 20 MPH. VEHICLE DOES NOT HAVE MUCH …

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FIRST NOTICED PROBLEM WHEN DRIVING ON FREEWAY AND ATTEMPTING TO MAKE A LANE CHANGE VEHICLE DID NOT SPEED AS USUAL AND HAD TO RETURN TO LANE TO AVOID ACCIDENT. WHILE DRIVING VEHICLE FROM A COMPLETE STOP, VEHICLE STRUGGLED FROM 0 TO 25 MPH. WHEN GOING UP BRIDGE VEHICLE WOULD NOT GO FASTER THAN 20 MPH. VEHICLE DOES NOT HAVE MUCH POWER. VEHICLE WAS TAKEN TO MECHANIC AND REPLACED SENSORS BUT PROBLEM STILL OCCURS. AFTER FURTHER INVESTIGATION OF PROBLEM MECHANIC REALIZED THAT THE PROBLEM IS THE CATALYTIC CONVERTER. THE REPAIRS HAVE NOT BEEN MADE. I ENTERED THE WEBSITE TO FIND OUT IF THERE ARE ANY RECALLS ON THIS VEHICLE FOR THIS PROBLEM (RECOMMENDATION FROM MECHANIC).*JB

NHTSA ODI #10153558

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.