NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
63 reportsClear category filter62,000 miles · Sep 11, 2008
Engine And Engine Cooling
MY ABS SYSTEM OR BRAKES WHATEVER IT MIGHT OF BEEN MADE THE CAR EASILY HYDROPLAN. THE TIRES MADE A VIBRATING SOUND ALONG WITH VIBRATION THROUGH THE CAR. DUE TO THE FACT THAT IM A DECENT DRIVER I WAS ABLE TO MAINTAIN THE CAR VERY WELL AT TIMES MOST WOULDN'T. FURTHERMORE MY CAR STARTED OVERHEATING AT TIMES, MAKING IT VERY UNSAFE …
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MY ABS SYSTEM OR BRAKES WHATEVER IT MIGHT OF BEEN MADE THE CAR EASILY HYDROPLAN. THE TIRES MADE A VIBRATING SOUND ALONG WITH VIBRATION THROUGH THE CAR. DUE TO THE FACT THAT IM A DECENT DRIVER I WAS ABLE TO MAINTAIN THE CAR VERY WELL AT TIMES MOST WOULDN'T. FURTHERMORE MY CAR STARTED OVERHEATING AT TIMES, MAKING IT VERY UNSAFE WITH WHOLE SYSTEM FAILURE LEADING UP TO THE LASTS DAY I DROVE IT. *TR
NHTSA ODI #10241859
85,000 miles · Jul 3, 2008
Engine And Engine Cooling
HAD TO REPLACE THE INTAKE MANIFOLD GASKET ON 2002 CHEVY MALIBU. WAS INFORMED BY SEVERAL MECHANICS THAT THIS IS A VERY COMMON PROBLEM. *TR
NHTSA ODI #10233144
66,000 miles · Mar 25, 2008
Engine And Engine Cooling
INTAKE MANIFOLD GASKET LEAKING,CAUSING CONTAMINATION OF ANTIFREEZE AND MOTOR OIL. REPAIRS COST MR $770 DOLLARS. IT SEEMS TO BE A COMMON PROBLEM ON 2002 CHEVROLET MALIBU'S. *TR
NHTSA ODI #10222266
Mileage unknown · Feb 11, 2008
Engine And Engine Cooling
I FOUND OUT THAT MY INTAKE MANIFOLD IS LEAKING AND THAT GM KNEW ABOUT THIS PROBLEM WITH THE 02 MALIBU. WHEN I CALLED TO ASK ABOUT IT THEY SAID THAT MY VIN # WAS NOT INCLUDED EVEN THOUGH I AM HAVING THE SAME PROBLEM. *TR
NHTSA ODI #10217619
74,000 miles · Feb 5, 2008
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT THERE IS ENGINE COOLANT LEAKING INTO THE ENGINE. THE FAILURE COULD POSSIBLY START A FIRE. THE DEALER STATED THAT THEY WERE WILLING TO PAY 25% OF THE COST FOR A NEW ENGINE. THE MECHANIC AT THE DEALER STATED THAT THIS WAS A COMMON FAILURE WITH HER YEAR, MAKE,…
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TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT THERE IS ENGINE COOLANT LEAKING INTO THE ENGINE. THE FAILURE COULD POSSIBLY START A FIRE. THE DEALER STATED THAT THEY WERE WILLING TO PAY 25% OF THE COST FOR A NEW ENGINE. THE MECHANIC AT THE DEALER STATED THAT THIS WAS A COMMON FAILURE WITH HER YEAR, MAKE, AND MODEL VEHICLE. GENERAL MOTORS ADVISED THE CONTACT TO DRIVE HER VEHICLE TO THE DEALER INSTEAD OF HAVING IT TOWED, EVEN THOUGH IT COULD CATCH FIRE. THE POWERTRAIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 74,000.
NHTSA ODI #10216973
Mileage unknown · Jan 28, 2008
Electrical SystemEngine And Engine CoolingFuel System, Gasoline
I AM CONTINUALLY HAVING PROBLEMS WITH MY 2002 CHEVY MALIBU. I HAD THE THEFT SYSTEM CONTINUALLY COME ON AND PAID $700 TO FIX THAT. FUEL PUMP WENT BAD...$500. I HAD THE COOLANT SYSTEM LEAK AND PAID $800 TO FIX THAT. EVERY TIME I GET MY BRAKE PADS REPLACED, THE ROTORS NEED REPLACED TOO, UNTIL THE LAST TIME WHEN THE CALIBERS HAD…
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I AM CONTINUALLY HAVING PROBLEMS WITH MY 2002 CHEVY MALIBU. I HAD THE THEFT SYSTEM CONTINUALLY COME ON AND PAID $700 TO FIX THAT. FUEL PUMP WENT BAD...$500. I HAD THE COOLANT SYSTEM LEAK AND PAID $800 TO FIX THAT. EVERY TIME I GET MY BRAKE PADS REPLACED, THE ROTORS NEED REPLACED TOO, UNTIL THE LAST TIME WHEN THE CALIBERS HAD TO BE REPLACED AS WELL $900. NOW I AM HAVING DIFFICULTY STARTING MY PIECE OF JUNK. *TR
NHTSA ODI #10216269
54,085 miles · Jan 13, 2008
Electrical SystemEngine And Engine Cooling
I BOUGHT A 2002 CHEVROLET MALIBU ON AUGUST 10, 2004. THE MILEAGE WAS 45,281. SINCE THAT TIME I HAVE HAD 2 PROBLEMS WITH MY VEHICLE. 1.GM DEX-COOL/INTAKE MANIFOLD GASKET. 2.ANTI-THEFT LIGHT COMES ON. AFTER CAR HAS BEEN STOPPED, THE CAR WILL NOT RESTART AGAIN. WITH REGARD TO ITEM NUMBER 1 ABOVE, I UNDERSTAND THERE IS A…
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I BOUGHT A 2002 CHEVROLET MALIBU ON AUGUST 10, 2004. THE MILEAGE WAS 45,281. SINCE THAT TIME I HAVE HAD 2 PROBLEMS WITH MY VEHICLE. 1.GM DEX-COOL/INTAKE MANIFOLD GASKET. 2.ANTI-THEFT LIGHT COMES ON. AFTER CAR HAS BEEN STOPPED, THE CAR WILL NOT RESTART AGAIN. WITH REGARD TO ITEM NUMBER 1 ABOVE, I UNDERSTAND THERE IS A CLASS ACTION LAWSUIT PENDING. WITH REGARD TO ITEM NUMBER 2 ABOVE, THESE ARE THE CIRCUMSTANCES CONCERNING MY PROBLEMS ASSOCIATED WITH THE ANTI THEFT SYSTEM. FROM AUGUST TO OCTOBER 2006 I HAD TO TOW MY VEHICLE TO THE CHEVROLET DEALERSHIP TO ADDRESS THE PROBLEM OF MY CAR NOT STARTING. IT WAS TOWED 4 TIMES, THE FIRST 3 TIMES AND ALL THE DEALERSHIP SAID WAS THAT THE BATTERY NEEDED TO BE CHARGED. ON THE LAST TIME, OCTOBER 13, 2006 THE DEALERSHIP SAID THEIR ?EDUCATED GUESS? WAS THE NEED TO CHANGE THE STARTER SWITCH AND IGNITION LOCK CYLINDER FOR WHICH THEY CHARGED ME FOR A STARTER SWITCH - $96.15, AN IGNITION LOCK CYLINDER - $154.79, RECODE THE LOCK CYLINDER - $15.00, AND $46.00 TO CORRECT THE PASS LOCK SENSOR DATA, PLUS A $10.00 ENVIRONMENTAL DISPOSAL FEE. MY SON LOOKED ON THE INTERNET TO SEE IF ANYONE ELSE HAS HAD SIMILAR PROBLEMS WITH THEIR SAME MODEL CAR. IT APPEARS QUITE A FEW OWNERS HAVE HAD SIMILAR PROBLEMS. THE ANTI-THEFT PROBLEM FIX WAS TO ALLOW THE CAR TO SIT FOR 10 MINUTES, AND THEN TRY TO START THE VEHICLE AGAIN, AND IT WORKED, SOMETIMES AFTER 2-3 ATTEMPTS. THE DEALERSHIP HAD ALSO SAID TO TRY THE SAME FIX PROCEDURE, IT MIGHT WORK. IT APPEARS THAT GENERAL MOTORS KNOWS ABOUT THIS TWO PROBLEM, AND IS ONLY ADDRESSING THE GM DEX COOL INTAKE MANIFOLD GASKET. GENERAL MOTORS SHOULD RECALL TO FIX BOTH PROBLEMS AT NO CHARGE TO THE OWNER. IT'S ONLY A MATTER OF TIME BEFORE EITHER OF THESE TWO ITEMS BECOMES A SAFETY ISSUE AND CAUSES A LOSS OF LIFE OR LIMB. THE CURRENT MILEAGE IS 55,340. *TR
NHTSA ODI #10214642
45,000 miles · Oct 30, 2007
Engine And Engine Cooling
ANTIFREEZE IS GOING BAD AT LOW MILEAGE (75,000 MILES BELOW LIFE EXPECTANCY), BECOMING CAUSTIC, AND CAUSING INTAKE MANIFOLD GASKETS TO DISSOLVE CAUSING A LEAK, ALSO CAUSING HEAD GASKETS TO LEAK LEADING TO MAJOR ENGINE FAILURE. THIS LEADS TO AN EXPENSIVE REPAIR AT BEST AND ENGINE REPLACEMENT AT WORST. THE ANTI FREEZE IS OBVIOUSL…
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ANTIFREEZE IS GOING BAD AT LOW MILEAGE (75,000 MILES BELOW LIFE EXPECTANCY), BECOMING CAUSTIC, AND CAUSING INTAKE MANIFOLD GASKETS TO DISSOLVE CAUSING A LEAK, ALSO CAUSING HEAD GASKETS TO LEAK LEADING TO MAJOR ENGINE FAILURE. THIS LEADS TO AN EXPENSIVE REPAIR AT BEST AND ENGINE REPLACEMENT AT WORST. THE ANTI FREEZE IS OBVIOUSLY A BAD FORMULATION AND/OR INTERACTS WITH COMPONENTS TO BECAME CAUSTIC. THIS IS A DEFECT AND REPAIR SHOULD BE COVERED BY THE MANUFACTURER. IT IS ALL OVER THE INTERNET HOW PREVALENT THIS PROBLEM IS. NO NOTICE TO OWNERS WAS EVER SENT TO REPLACE THE ANTIFREEZE BEFORE IT BECAME CAUSTIC. *TR
NHTSA ODI #10207426
68,200 miles · Sep 27, 2007
Engine And Engine CoolingService Brakes, Hydraulic
THE ANTI-FREEZE HOLDING TANK KEEPS GETTING AN OIL RESIDUE IN IT AND THE ANTI-FREEZE KEEPS DISAPPEARING INTO THE ENGINE AND HAS TO KEEP BEING REFILLED. AFTER SPEAKING WITH A MECHANIC IT IS POSSIBLE THAT THE INTAKE MANIFOLD GASKET IS FAILING. THE A/C SWITCH ALSO TURNS OFF ON ITS OWN. ROTORS AND BRAKES HAVE BEEN REPLACED THREE …
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THE ANTI-FREEZE HOLDING TANK KEEPS GETTING AN OIL RESIDUE IN IT AND THE ANTI-FREEZE KEEPS DISAPPEARING INTO THE ENGINE AND HAS TO KEEP BEING REFILLED. AFTER SPEAKING WITH A MECHANIC IT IS POSSIBLE THAT THE INTAKE MANIFOLD GASKET IS FAILING. THE A/C SWITCH ALSO TURNS OFF ON ITS OWN. ROTORS AND BRAKES HAVE BEEN REPLACED THREE TIMES. *JB
NHTSA ODI #10204311
Mileage unknown · Jul 8, 2007
Engine And Engine Cooling
CHEVROLET MALIBU INTAKE MANIFOLD GASKETS" BEGINS TO LEAK ANYWHERE AROUND 80,000 MILES OF DRIVING. THIS CAUSES THE CAR TO LEAK COOLANT, TO OVERHEAT, AND MOTOR WILL LOCK, BURN OUT. THIS CAR WAS NOT EVEN 5 YEARS OLD, AND I HAVE SPOKEN TO OTHER MALIBU OWNERS WHO HAD THIS WORK DONE OF THEIR CARS COSTING $500.00 TO $700.00 I…
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CHEVROLET MALIBU INTAKE MANIFOLD GASKETS" BEGINS TO LEAK ANYWHERE AROUND 80,000 MILES OF DRIVING. THIS CAUSES THE CAR TO LEAK COOLANT, TO OVERHEAT, AND MOTOR WILL LOCK, BURN OUT. THIS CAR WAS NOT EVEN 5 YEARS OLD, AND I HAVE SPOKEN TO OTHER MALIBU OWNERS WHO HAD THIS WORK DONE OF THEIR CARS COSTING $500.00 TO $700.00 I FELT AS THOUGH THE MANUFACTURER NEEDED TO IMPROVE THIS GASKET AND REPLACE THE CARS THAT ALREADY HAD THIS DEFECTIVE PART. *AK
NHTSA ODI #10195568
Official recalls
2Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Apr 10, 2002
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.
Consequence & remedy
Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.
Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗