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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

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When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

What owners actually said

330 reports
60,000 miles · Jun 18, 2010
Electrical System

I HAVE A 2004 CHEVROLET CAVALIER AND THE SPEEDOMETER FAILED ON ME. I REPLACE THE SPEED SENSOR BUT PROBLEM IS NOT RESOLVED. I FEAR THIS COULD BE A DANGEROUS SITUATION ON THE ROAD AND SHOULD BE RECALLED. *TR

NHTSA ODI #10339090

31,000 miles · Jun 17, 2010
Electrical System

2004 CAVALIER GAUGES GO CRAZY. 110MPH IN THE DRIVEWAY, TACHOMETER SAYS 9000 RPM WHEN I AM IDLING. GAS GAUGE IS NO LONGER RELIABLE.. PARTICULARLY A PROBLEM IN COLD AND DAMP WEATHER, HOT WEATHER AND ON OPEN HIGHWAY. I NEVER KNOW HOW FAST I AM DRIVING, WHETHER I WILL RUN OUT OF GAS, OR IF THE ENGINE RPM'S ARE SO HIGH THE MO…

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2004 CAVALIER GAUGES GO CRAZY. 110MPH IN THE DRIVEWAY, TACHOMETER SAYS 9000 RPM WHEN I AM IDLING. GAS GAUGE IS NO LONGER RELIABLE.. PARTICULARLY A PROBLEM IN COLD AND DAMP WEATHER, HOT WEATHER AND ON OPEN HIGHWAY. I NEVER KNOW HOW FAST I AM DRIVING, WHETHER I WILL RUN OUT OF GAS, OR IF THE ENGINE RPM'S ARE SO HIGH THE MOTOR WILL EXPLODE.. 31,000 MILES ON THE CAR SO IT IS LOW MILEAGE. *TR

NHTSA ODI #10336856

41,625 miles · Jun 7, 2010
Electrical System

DEFECTIVE INSTRUMENT CLUSTER/PANEL. SPEEDOMETER DOESN'T READ THE PROPER SPEED LIMIT AND THE TEMPERATURE GAUGE WILL NOT "RESET" (?) IT JUST KEEPS GOING CLOCKWISE AROUND THE DIAL. *TR

NHTSA ODI #10335148

38,420 miles · Jun 7, 2010
Electrical System

THE INSTRUMENT CLUSTER ON MY 2004 CHEVROLET CAVALIER HAS FAILED TO OPERATE PROPERLY. *TR

NHTSA ODI #10335131

30,000 miles · Jun 7, 2010
Electrical System

SPEEDOMETER AND GAS GAUGE AND RPM GAUGE NOT WORKING CORRECTLY. THIS HAS BEEN HAPPENING FOR PROBABLY 3 YEARS. STARTED HERE AND THERE AND NOW, MY SPEEDOMETER IT NEVER WORKING. EACH DAY IS DIFFERENT. SOMETIMES IT WILL START ON 35 MPH AND I CAN EASILY CALCULATE MY SPEED FOR ABOUT A HALF HOUR UNTIL IT GETS STUCK. OTHER DAYS IT WON'T …

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SPEEDOMETER AND GAS GAUGE AND RPM GAUGE NOT WORKING CORRECTLY. THIS HAS BEEN HAPPENING FOR PROBABLY 3 YEARS. STARTED HERE AND THERE AND NOW, MY SPEEDOMETER IT NEVER WORKING. EACH DAY IS DIFFERENT. SOMETIMES IT WILL START ON 35 MPH AND I CAN EASILY CALCULATE MY SPEED FOR ABOUT A HALF HOUR UNTIL IT GETS STUCK. OTHER DAYS IT WON'T MOVE AT ALL. I NEVER KNOW HOW FAST I AM GOING. ALSO, GAS GAUGE DOESN'T WORK, THANK GOD MY GAS LIGHT DOES. ONE TIME FIRESTONE TRIED TO FIX IT, AND IT WORKED FOR ABOUT 3 DAYS, THE IT WAS MESSED UP AGAIN. IT USED TO ONLY HAPPEN IN EXTREME HOT OR COLD WEATHER CONDITIONS, BUT NOW IT HAPPENS DAILY. *TR

NHTSA ODI #10335043

199,000 miles · Jun 7, 2010
Visibility

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN HE HEARD A LOUD "SHATTERING" NOISE. HE WENT OVER AND NOTICED THAT THE REAR WINDOW HAD SHATTERED INTO PIECES. THE DEALER WAS NOTIFIED AND STATED THAT THE HEAT MUST HAVE CAUSED THE FAILURE AND SINCE THE VEHICLE WAS NO LONGER UNDER W…

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TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN HE HEARD A LOUD "SHATTERING" NOISE. HE WENT OVER AND NOTICED THAT THE REAR WINDOW HAD SHATTERED INTO PIECES. THE DEALER WAS NOTIFIED AND STATED THAT THE HEAT MUST HAVE CAUSED THE FAILURE AND SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY, THEY COULD OFFER NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 199,000.

NHTSA ODI #10334948

57,000 miles · Jun 2, 2010
Electrical SystemFire

CAR CAUGHT ON FIRE IN THE WIRING IN THE FLOOR LEFT OF THE BRAKE PEDAL. DRIVER AND PASSENGER ESCAPED THE VEHICLE WITH JUST MINOR INJURIES. A PASSER BY CUT THE BATTERY CABLE AND THE FIRE/SMOKE STOPPED. *TR

NHTSA ODI #10334225

Mileage unknown · May 29, 2010
Electrical System

I HAVE A 2004 CHEVY CAVALIER AND RECENTLY THE SPEEDOMETER HAS JUST STOPPED WORKING. SOMETIMES IT DECIDES TO WORK DUE TO WEATHER CONDITIONS, BUT MOST LIKELY IT IS ON 80MPH WHEN IM DOING 20MPH OR IT JUST SITS AT THE BOTTOM ALL TOGETHER. I WAS ABOUT TO HAVE A MECHANIC FIX MY CAR AND I DID SOME ONLINE RESEARCH. I FOUND A WEBSITE WIT…

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I HAVE A 2004 CHEVY CAVALIER AND RECENTLY THE SPEEDOMETER HAS JUST STOPPED WORKING. SOMETIMES IT DECIDES TO WORK DUE TO WEATHER CONDITIONS, BUT MOST LIKELY IT IS ON 80MPH WHEN IM DOING 20MPH OR IT JUST SITS AT THE BOTTOM ALL TOGETHER. I WAS ABOUT TO HAVE A MECHANIC FIX MY CAR AND I DID SOME ONLINE RESEARCH. I FOUND A WEBSITE WITH 33 ADDITIONAL COMPLAINTS WITH THE SAME ISSUE WITH A 2004 CHEVY CAVALIER(HTTP://WWW.CARCOMPLAINTS.COM/CHEVROLET/CAVALIER/2004/ACCESSORIES-INTERIOR/SPEEDOMETER_STOPPED_WORKING.SHTML). THIS IS A SAFETY HAZARD TO DRIVERS AND PASSENGERS AND GM NEEDS TO RECALL THIS AND CORRECT THE PROBLEM IMMEDIATELY, IT IS UNACCEPTABLE. *TR

NHTSA ODI #10332741

51,000 miles · May 27, 2010
Electrical System

I HAVE A 2004 CAVALIER AND ALL THE GAUGES HAVE STOPPED WORKING. ONCE IN A WHILE THE RPM GAUGE WORKS. I INVESTIGATED AND HAVE FOUND VARIOUS WEBSITES WITH LOTS OF OTHER PEOPLE EXPERIENCING THE SAME PROBLEM. THE COST OF REPAIR IS 500+ DOLLARS WITH NO SIMPLE DO IT YOURSELF FIX AVAILABLE. *TR

NHTSA ODI #10332550

Mileage unknown · May 25, 2010
Electrical System

ALL THE DIALS IN THE INSTRUMENT PANEL GO HAYWIRE. I HAVE TRIED DISCONNECTING THE BATTERY BUT IT STILL HAPPENS. DON'T KNOW HOW FAST I AM GOING WHO HOW MUCH GAS IS IN THE CAR. OR EVEN IF THE TEMP IS OKAY. *TR

NHTSA ODI #10332142

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.