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2006 BMW 525I

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

67 reports with mileage · 10 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 44 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports4 fire reports1 injury reports

Engine And Engine Cooling complaints

3 reports
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235,641 miles · Oct 27, 2022
Engine And Engine Cooling

The contact owns a 2006 BMW 525I. The contact received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was unavailable. The contact stated while driving approximately 30 MPH, she noticed the odor of burning plastic. The contact stated that the check radiator …

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The contact owns a 2006 BMW 525I. The contact received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was unavailable. The contact stated while driving approximately 30 MPH, she noticed the odor of burning plastic. The contact stated that the check radiator light was illuminated. The contact stated that she drove the vehicle to a dealer. The dealer diagnosed that the failure was with the PCV valve and replaced the PCV valve. The vehicle was repaired; however, the contact was billed by the dealer for the repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was 235,641. The manufacturer was made aware of the issue. VIN tool confirms parts not available.

NHTSA ODI #11491227

135,000 miles · May 3, 2022
Engine And Engine Cooling

The contact owns a 2006 BMW 525i. The contact stated while driving 60-65 MPH, the vehicle started to overheat. The coolant temperature warning light was illuminated. The contact veered to the side of the road and added coolant in the vehicle. The contact then continued to drive. The contact stated that the failure reoccurred whi…

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The contact owns a 2006 BMW 525i. The contact stated while driving 60-65 MPH, the vehicle started to overheat. The coolant temperature warning light was illuminated. The contact veered to the side of the road and added coolant in the vehicle. The contact then continued to drive. The contact stated that the failure reoccurred while driving. The contact stated that he replaced the thermostat himself. However, the failure persisted and the vehicle failed to start. The vehicle was towed to the residence. The contact later received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was not yet available. The local dealer was not contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the failure. The vehicle was not diagnosed or repaired. The failure mileage was approximately 135,000. VIN tool confirms parts not available.

NHTSA ODI #11463215

96,000 miles · Oct 19, 2011
Engine And Engine Cooling

SEVERAL OF THE HEAD BOLTS BROKE DUE TO AN ENGINEERING FLAW. I WAS TOLD BY THE BMW SHOP THAT BECAUSE THE HEAD BOLTS WERE MADE FROM A DIFFERENT METAL THAT THEY HEAT AND COOL AT DIFFERENT RATES AND THE BOLTS TEND TO BREAK, THEY HAD SEEN IT MANY TIMES. WHEN I CONTACTED BMW THEY REFUSED TO ADMIT THAT IT WAS A COMMON PROBLEM AND WOU…

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SEVERAL OF THE HEAD BOLTS BROKE DUE TO AN ENGINEERING FLAW. I WAS TOLD BY THE BMW SHOP THAT BECAUSE THE HEAD BOLTS WERE MADE FROM A DIFFERENT METAL THAT THEY HEAT AND COOL AT DIFFERENT RATES AND THE BOLTS TEND TO BREAK, THEY HAD SEEN IT MANY TIMES. WHEN I CONTACTED BMW THEY REFUSED TO ADMIT THAT IT WAS A COMMON PROBLEM AND WOULD NOT ACCEPT RESPONSIBILITY FOR THE REPAIRS. *TR

NHTSA ODI #10430840

Official recalls

3

19V273000 · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

Apr 4, 2019

BMW of North America, LLC (BMW) is recalling certain 2006 525i, 525xi, 530i, 530xi, 530xi Sports Wagon, 325i, 325xi, 325xi Sports Wagon, 330i, 330xi, Z4 3.0i and Z4 3.0si vehicles. The heater for the positive crankcase ventilation (PCV) valve may short circuit.

Consequence & remedy

Consequence: An electrical short can cause the parts within the PCV valve to melt, increasing the risk of a fire, even when the vehicle is not in use.

Remedy: BMW will notify owners, and dealers will replace the PCV valve heater, free of charge. The recall began May 30, 2019. Owners may contact BMW customer service at 1-800-525-7417. Note: This recall is an expansion to recall 17V-683.

17V428000 · Air Bags:sensor:occupant Classification

Jul 6, 2017

BMW of North America, Inc. (BMW) is recalling certain 2006 325i, 325xi, 330i, 330xi, 525i, 525xi, 530i, 530xi, and 550i vehicles equipped with the Sport Seat option and certain 2006 525i, 525xi, 530i, 530xi, 550i vehicles with standard seats. The front passenger seat occupant detection mat that determines if, and how, the passenger frontal air bag should deploy in a crash may fatigue and develop cracks which could lead to a system failure.

Consequence & remedy

Consequence: Should the system fail, in the event of a crash, the front passenger air bag would be deactivated, increasing the risk of personal injury.

Remedy: BMW will notify owners, and dealers will repair the occupant detection mat to eliminate the possibility that it may crack, replacing it as necessary, free of charge. The recall began September 1, 2017. Owners may contact BMW customer service at 1-800-525-7417.

13V564000 · Air Bags:sensor:occupant Classification

Nov 12, 2013

BMW of North America LLC (BMW) is recalling certain model year 2006 325i, 325xi, 330i, 330xi sedans and 325xi sports wagons, model year 2007 328i, 328xi, 335i, 335xi sedans and 328i and 328xi sports wagons, model year 2006-2007 525i, 525xi, 530i, 530xi, 550i sedans and 530xi sports wagons, model year 2006 760i sedans, model year 2006-2007 750i, 750Li, and 760Li sedans, and model year 2006 X5 sports activity vehicles, equipped with certain seat types. The front passenger seat occupant detection mat that determines if and how the passenger frontal air bag should deploy in a crash may fatigue and develop cracks which could lead to a system failure.

Consequence & remedy

Consequence: Should the system fail, in the event of a crash, the front passenger air bag would be deactivated, increasing the risk of personal injury.

Remedy: BMW will notify owners with an interim notification letter in January 2014 since parts are not currently available. When parts are available, BMW sent a second letter in August and dealers will repair the occupant detection mat to eliminate the possibility that it may crack, free of charge. Additionally, owners of model year 2006-2007 3 Series with standard seats, 5 Series with comfort seats, and Z4 models, will receive an extended warranty on their front passenger seat occupant detection mat. Owners may contact BMW customer relations at 1-800-525-7417 or email BMW at CustomerRelations@bmwusa.com.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.