NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
32 reports72,690 miles · Oct 24, 2009
Electrical SystemEquipmentSeats
UPON TURNING ON THE MANUFACTURER INSTALLED DRIVERS SEAT HEATER, THE DRIVERS SEAT HEATER SHORTED OUT CAUSING EXTREME HEAT AND SMOKE TO RISE FROM THE LEFT SIDE OF THE SEAT. ALTHOUGH THIS DID NOT CAUSE A FIRE, IT WAS EXTREMELY CLOSE TO CAUSING A FIRE. THE HEATER WAS TURNED OFF, AND THE SMOKE AND HEAT SUBSIDED. THERE WAS A SIGNIF…
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UPON TURNING ON THE MANUFACTURER INSTALLED DRIVERS SEAT HEATER, THE DRIVERS SEAT HEATER SHORTED OUT CAUSING EXTREME HEAT AND SMOKE TO RISE FROM THE LEFT SIDE OF THE SEAT. ALTHOUGH THIS DID NOT CAUSE A FIRE, IT WAS EXTREMELY CLOSE TO CAUSING A FIRE. THE HEATER WAS TURNED OFF, AND THE SMOKE AND HEAT SUBSIDED. THERE WAS A SIGNIFICANT ELECTRICAL BURNING SMELL. CONTACTED A BMW MECHANIC WHO STATED THAT THIS WAS A COMMON OCCURRENCE AND A KNOWN ISSUE WITH BMW. HE CITED A CASE WHICH CAUSED A CUSTOMERS LEATHER SEAT TO BURN AND ALSO BURNED HIS SPORTS COAT. THE MECHANIC STATED THAT THIS PROBLEM HAPPENS OVERTIME DO TO THE BREAKDOWN OF THE WIRING WHICH IS CAUSED BY THE DRIVER GETTING INTO AND OUT OF THE VEHICLE. OVER TIME, THE WIRES RUB BARE CAUSING THE DETERIORATION OF THE WIRING AND THE INSULATION. THE WIRING IN TURN BUILDS RESISTANCE WITH THE IN ABILITY OF THE ELECTRICITY TO PASS THROUGH THE DAMAGE WIRING, WHICH CAUSES THE EXCESSIVE HEAT. *TR
NHTSA ODI #10289698
65,000 miles · Mar 27, 2009
Air Bags
PASSENGER SEAT AIR BAG SENSOR FAILURE, SENSOR IN SEAT NEEDS TO BE REPLACED OR AIR BAG WILL NOT FUNCTION. *TR
NHTSA ODI #10263226
45,000 miles · Feb 17, 2009
Electrical SystemSeatsFire
I WAS DRIVING ON THE FREEWAY AND TURNED THE SEAT HEATER ON. AFTER ABOUT 5 MINUTES INTO MY DRIVE, I STARTED TO SMELL SMOKE AND THEN SAW SMOKE IN THE CAR. I PULLED OVER AND SAW THAT THE SEAT WAS CATCHING ON FIRE. I TURNED THE SEAT HEATER OFF AND DOUSED THE FIRE WITH WATER. *TR
NHTSA ODI #10259104
Mileage unknown · Dec 29, 2008
Latches/locks/linkages
2003 525I BMW FRONT PASSENGER DOOR JAMMED IN "DOUBLE LOCK." THIS CONDITION OCCURRED WITHOUT USER INVOLVEMENT AND COULD HAVE LEFT THE PASSENGER WITH NO MEANS OF A QUICK EXIT IN THE EVENT OF AN ACCIDENT OR OTHER EVENT REQUIRING A QUICK EXIT. ONLY MEANS OF EGRESS WAS TO CRAWL THOUGHT THE WINDOW OR OVER DRIVERS SEAT. THERE IS NO …
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2003 525I BMW FRONT PASSENGER DOOR JAMMED IN "DOUBLE LOCK." THIS CONDITION OCCURRED WITHOUT USER INVOLVEMENT AND COULD HAVE LEFT THE PASSENGER WITH NO MEANS OF A QUICK EXIT IN THE EVENT OF AN ACCIDENT OR OTHER EVENT REQUIRING A QUICK EXIT. ONLY MEANS OF EGRESS WAS TO CRAWL THOUGHT THE WINDOW OR OVER DRIVERS SEAT. THERE IS NO WAY TO MECHANICALLY OVERCOME THE PROBLEM, I.E., NO KEY ON ANY DOORS EXCEPT DRIVER'S. *TR
NHTSA ODI #10253024
39,377 miles · Nov 22, 2008
Steering
BEGAN TO HEAR A "CLICKING NOISE" UNDER FRONT END OF VEHICLE. UPON INVESTIGATION, BMW SERVICE DEPARTMENT DETERMINED RMFD HYDRO STEERING BOX DEFECTIVE AND REPLACED IT. SERVICE DEPARTMENT STATED NOISE WOULD GET WORSE IF NOT REPLACED BUT COULDN'T ADVISE ME AS TO SAFETY ISSUE. VEHICLE METICULOUSLY MAINTAINED WITH UNDER 40,000 MILE…
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BEGAN TO HEAR A "CLICKING NOISE" UNDER FRONT END OF VEHICLE. UPON INVESTIGATION, BMW SERVICE DEPARTMENT DETERMINED RMFD HYDRO STEERING BOX DEFECTIVE AND REPLACED IT. SERVICE DEPARTMENT STATED NOISE WOULD GET WORSE IF NOT REPLACED BUT COULDN'T ADVISE ME AS TO SAFETY ISSUE. VEHICLE METICULOUSLY MAINTAINED WITH UNDER 40,000 MILES. CONTACTED BMW VIA EMAIL WITH NO RESPONSE. *TR
NHTSA ODI #10249556
Mileage unknown · Aug 30, 2005
Electrical SystemEngine And Engine Cooling
2003 BMW 525I DIED TWICE LEAVING THE CONSUMER STRANDED.***NO ANSWER REQUIRED***.*MR THE IGNITION COILS FAILED ON THE VEHICLE. THE CONSUMER STATED THE VEHICLE MADE A TERRIBLE NOISE WHEN IT WAS FIRST STARTED, THE DEALER REPLACED NUMEROUS PARTS, BUT TO NO AVAIL. *JB
NHTSA ODI #10135620
14,500 miles · Jun 11, 2005
Unknown Or OtherInjury
WHILE CHANGING THE TIRE ON MY 2003 BMW 525 CAR JACK SLIPPED OUT CAUSING CAR TO DROP ON MY ARM, BREAKING MY ARM. I BELIEVE THE CAR JACK FOR THIS CAR IS POORLY DESIGNED
NHTSA ODI #10125016
20,000 miles · Mar 14, 2005
Seat BeltsCrashInjury
ON 8 MARCH 2005 AT APPROXIMATELY 3:20PM, [XXX] (SPOUSE) AND [XXX] (4 YEAR OLD CHILD) WERE HEADING WESTBOUND ON GRAND RIVER AVE. IN NOVI MICHIGAN. [XXX] WAS SECURED IN A GRACO BOOSTER SEAT IN THE SUBJECT VEHICLE IN THE REAR PASSENGER SIDE. THE GRACO BOOSTER SEAT WAS TETHERED TO THE REAR BENCH SEAT PER MANUFACTURERS INSTRUCTIONS…
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ON 8 MARCH 2005 AT APPROXIMATELY 3:20PM, [XXX] (SPOUSE) AND [XXX] (4 YEAR OLD CHILD) WERE HEADING WESTBOUND ON GRAND RIVER AVE. IN NOVI MICHIGAN. [XXX] WAS SECURED IN A GRACO BOOSTER SEAT IN THE SUBJECT VEHICLE IN THE REAR PASSENGER SIDE. THE GRACO BOOSTER SEAT WAS TETHERED TO THE REAR BENCH SEAT PER MANUFACTURERS INSTRUCTIONS WHILE [XXX] WAS HELD IN THE BOOSTER SEAT BY BMW'S SHOULDER RESTRAINT BELT AND SECURED INTO THE OEM LATCH. UPON TURNING SOUTHBOUND ONTO TAFT ROAD, THE SUBJECT 525I BMW [XXX] WAS STRUCK IN THE REAR PASSENGER SIDE BY A EASTBOUND (GRAND RIVER AVE.) VEHICLE. THE COLLISION RESULTED IN [XXX] BECOMING A PROJECTILE IN THE VEHICLE BECAUSE THE OEM SHOULDER BELT LATCH AND CLASP GAVE WAY NOT HOLDING THE CHILD IN THE BOOSTER SEAT. THE BOOSTER SEAT WAS STILL SECURED TO THE BMW REAR BENCH SEAT. [XXX] DID CONFIRM THAT UPON INITIALLY SECURING [XXX] AT THE INCEPTION ON THE TRIP, SHE HAD LATCHED THE SHOULDER BELT ACROSS [XXX] AND THE BOOSTER SEAT AND TUGGED UPON IT AS A FORCE OF HABIT TO INSURE A PROPER LATCHING ACTION.*AK *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI #10114055
12,000 miles · Nov 25, 2004
Electrical System
REPEATED IGNITION COIL FAILURE ON MY 2003 BMW 525I SERIES. THE DEALERS HAS ATTEMPTED TO REPAIR PAIR THIS SAME PROBLEM FOUR TIMES. I QUESTION THE SAFETY OF THIS VEHICLE. *AK
NHTSA ODI #10100530
2,700 miles · Apr 8, 2004
Vehicle Speed Control
WHILE SHIFTING GEARS FROM FIRST TO SECOND, THE VEHICLE SUDDENLY ACCELERATED. DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE BY ENGAGING THE EMERGENCY BRAKE. THE CONSUMER PULLED OVER TO THE SHOULDER AND NOTICED THAT THE GAS PEDAL WAS STUCK. CONSUMER WAS ABLE TO RELEASE THE PEDAL.*AK THE VEHICLE WAS TOWED TO THE DEALER AND I…
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WHILE SHIFTING GEARS FROM FIRST TO SECOND, THE VEHICLE SUDDENLY ACCELERATED. DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE BY ENGAGING THE EMERGENCY BRAKE. THE CONSUMER PULLED OVER TO THE SHOULDER AND NOTICED THAT THE GAS PEDAL WAS STUCK. CONSUMER WAS ABLE TO RELEASE THE PEDAL.*AK THE VEHICLE WAS TOWED TO THE DEALER AND IT TOOK 5 DAYS FOR THEM TO REPLACE THE BROKEN PEDAL. *JB
NHTSA ODI #10059632
Official recalls
2Jan 14, 2019
BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The sports steering wheel has a frontal air bag inflator that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag module as necessary, free of charge. The recall began March 14, 2019. Owners may contact BMW customer service at 1-800-525-7417.
May 28, 2015
BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports Activity Vehicles. Please note that the 5-series and X5 vehicles are only included if they are equipped with the optional sports steering wheel. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.
Consequence & remedy
Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners may contact BMW customer service at 1-800-525-7417. Note: This recall supersedes recall 14V-348 in its entirety. Additionally, vehicles that have had their driver side frontal air bag replaced previously as part of a recall remedy need to have their air bag replaced under this recall as well. Note: On December 17, 2015 BMW removed the model year 2004 X5 3.0i and 4.4i Sports Activity vehicle from this recall. Those vehicles were mistakenly identified as including the air bags that are subject to this recall.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗