TRANSMISSION HAS ERRATIC SHIFTING DOESN'T KNOW WHAT GEAR TO BE IN WAS TOLD BY VOLVO MECHANIC THAT TRANSMISSION WAS BROUGHT UP IN CLASS ACTION LAWSUIT BECAUSE TRANSMISSION IS NOT STRONG ENOUGH FOR CARS HORSE POWER. I WOULD LIKE TO HAVE IT FIXED. *TR
2004 Volvo S80
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 Volvo S80 do not stand out strongly from the model-year median of 20.
About this comparison →How this year compares
Owner complaints by model year
Compare all S80 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
41 reports with mileage · 9 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 13 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Steering. Review the 6 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
50 reportsSWITCHBLADE/SMARTKEY DESIGN CONTINUALLY SHUTS OFF VEHICLE IN TRAFFIC WHEN OTHER KEYS ARE ON THE RING. UNSAFE! *JS
THIS MODEL VOLVO USES A SWITCHBLADE KEY, AND DUE TO A DEFECT IN THE KEY, IT DOES NOT LOCK IN THE EXTENDED POSITION WHEN THE KEY IS OPENED. THE LARGE PLASTIC KEY HANDLE DANGLES DOWN BELOW THE IGNITION WHEN DRIVING. ON MORE THAN ONE OCCASION, THE DRIVER'S KNEE BUMPED THE KEY FOB AND TURNED OFF THE CAR WHILE IN MOTION. THIS HAS …
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THIS MODEL VOLVO USES A SWITCHBLADE KEY, AND DUE TO A DEFECT IN THE KEY, IT DOES NOT LOCK IN THE EXTENDED POSITION WHEN THE KEY IS OPENED. THE LARGE PLASTIC KEY HANDLE DANGLES DOWN BELOW THE IGNITION WHEN DRIVING. ON MORE THAN ONE OCCASION, THE DRIVER'S KNEE BUMPED THE KEY FOB AND TURNED OFF THE CAR WHILE IN MOTION. THIS HAS HAPPENED ON THE HIGHWAY AS WELL AS LOCAL ROAD. BOTH KEYS THAT WERE PROVIDED WITH THE CAR ARE AFFECTED THE SAME WAY. THIS IS EXCEEDINGLY DANGEROUS IN WHAT IS OTHERWISE A VERY SAFE CAR. *TR
TL* THE CONTACT OWNS A 2004 VOLVO S80. THE CONTACT STATED, WHILE DRIVING APPROXIMATELY 60 MPH SHE SMELLED A STRONG ODOR IN THE REAR OF THE VEHICLE AS SHE STOPPED DRIVING. SHE DROVE THE VEHICLE LESS THAN 5 MILES TO AN INDEPENDENT MECHANIC WHO THAT THERE WAS A CRACK IN THE FUEL PUMP HOUSING FLANGE. THE MANUFACTURER WAS NOTIFIED …
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TL* THE CONTACT OWNS A 2004 VOLVO S80. THE CONTACT STATED, WHILE DRIVING APPROXIMATELY 60 MPH SHE SMELLED A STRONG ODOR IN THE REAR OF THE VEHICLE AS SHE STOPPED DRIVING. SHE DROVE THE VEHICLE LESS THAN 5 MILES TO AN INDEPENDENT MECHANIC WHO THAT THERE WAS A CRACK IN THE FUEL PUMP HOUSING FLANGE. THE MANUFACTURER WAS NOTIFIED AND THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT HER VIN SHOULD HAVE BEEN INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 09V483000 AND VOLVO'S SAFETY RECALL NUMBER R220. THE FAILURE MILEAGE WAS NOT AVAILABLE.
THE FUEL PUMP IT CRACKS FROM THE TOP OFF THE FUEL PUMP FLANGE A GAS COMES FROM THE TOP OFF THE FUEL PUMP AND LEAK ALOT OFF GAS THE PUMP IS NOT DAMAGE JUST THE TOP OFF THE LANGE OFF THE PUMP IT CRACKS AND LEAKS GAS. *TR
TL* THE CONTACT OWNS A 2004 VOLVO S80. THE CONTACT STATED THAT THE FRONT PASSENGER'S SIDE SEAT WAS OCCUPIED AND THE OCCUPANT WAS WEARING THE SEAT BELT. THE SEAT BELT BUCKLE FAILED TO UNLATACH AFTER NUMEROUS ATTEMPTS. THE SEAT BELT WEBBING WAS CUT IN ORDER TO FREE THE OCCUPANT. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO S…
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TL* THE CONTACT OWNS A 2004 VOLVO S80. THE CONTACT STATED THAT THE FRONT PASSENGER'S SIDE SEAT WAS OCCUPIED AND THE OCCUPANT WAS WEARING THE SEAT BELT. THE SEAT BELT BUCKLE FAILED TO UNLATACH AFTER NUMEROUS ATTEMPTS. THE SEAT BELT WEBBING WAS CUT IN ORDER TO FREE THE OCCUPANT. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO STATED THAT THE ENTIRE SEAT BELT ASSEMBLY WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 175,000. RETURNED BY USPS ON 9/4/2013. 2ND ATTEMPT ON 9/12/2013 FAILED. *KB
TL* THE CONTACT OWNS A 2004 VOLVO S80. THE CONTACT STATED THAT THE PASSENGER AND REAR SEAT BELTS RETRACTED WHILE DRIVING. THE PASSENGER FELT AS IF THEY WERE BEING STRANGLED. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE SEAT BELTS WERE WORKING UP TO STANDARDS. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT…
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TL* THE CONTACT OWNS A 2004 VOLVO S80. THE CONTACT STATED THAT THE PASSENGER AND REAR SEAT BELTS RETRACTED WHILE DRIVING. THE PASSENGER FELT AS IF THEY WERE BEING STRANGLED. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE SEAT BELTS WERE WORKING UP TO STANDARDS. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 24,800 AND THE CURRENT MILEAGE WAS 25,000.
THE LAST TIME I HAD THE CAR SERVICED THE REPRESENTATIVE AT THE DEALERSHIP SAID THAT THERE WERE ISSUES WITH THE POWER STEERING RESERVOIR. HE SAID THAT THEY HAD APPARENTLY MADE IT OF THE WRONG PLASTIC AND WHEN IT HEATS IT EXPANDS AND WILL LEAK FLUID, POSSIBLY FAILING. I DON'T KNOW WHAT THE RESULT WOULD BE WITH THE STEERING IF TH…
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THE LAST TIME I HAD THE CAR SERVICED THE REPRESENTATIVE AT THE DEALERSHIP SAID THAT THERE WERE ISSUES WITH THE POWER STEERING RESERVOIR. HE SAID THAT THEY HAD APPARENTLY MADE IT OF THE WRONG PLASTIC AND WHEN IT HEATS IT EXPANDS AND WILL LEAK FLUID, POSSIBLY FAILING. I DON'T KNOW WHAT THE RESULT WOULD BE WITH THE STEERING IF THIS HAPPENED. HE SAID THAT THE ITEM WOULD BE THE OWNERS RESPONSIBILITY TO REPLACE AND THEY WERE NOT RECALLING OR REPLACING THEM. *TR
SLOWLY DRIVING ON A ROAD IN NEIGHBORHOOD AND WAS SIGNALING TO MAKE A LEFT TURN AND ALL OF A SUDDEN THE SIGNAL LIGHT STOPPED AND THE WHOLE CAR JUST SHUT DOWN. NO ELECTRICAL OR AUTO OPERATING AT ALL. AUTOMOBILE TOTALLY STALLED AND WOULD NOT START. CAR WAS ENTERING AN INTERSECTION NECESSITATING ME GETTING OUT AND PUSHING THE AUT…
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SLOWLY DRIVING ON A ROAD IN NEIGHBORHOOD AND WAS SIGNALING TO MAKE A LEFT TURN AND ALL OF A SUDDEN THE SIGNAL LIGHT STOPPED AND THE WHOLE CAR JUST SHUT DOWN. NO ELECTRICAL OR AUTO OPERATING AT ALL. AUTOMOBILE TOTALLY STALLED AND WOULD NOT START. CAR WAS ENTERING AN INTERSECTION NECESSITATING ME GETTING OUT AND PUSHING THE AUTO BACK BEHIND THE STOP SIGN. AUTO WOULD NOT START AGAIN AND HAD TO BE TOWED. MY REGULAR REPAIR PERSON TRIED TO GET IT OPERATING BUT COULD NOT AND WAS AGAIN TOWED TO A VOLVO DEALER WHO TOOK 4 DAYS TO FIX. MY ISSUE IS IF THIS HAD OCCURRED AT NIGHT MAKING A TURN OR JUST DRIVING I WOULD HAVE HAD AN ACCIDENT. *TR
2004 VOLVO S80. CONSUMER IS REQUESTING REIMBURSEMENT FOR THE FUEL PUMP REPLACEMENT DUE TO IT LEAKING. *TGW THE CONSUMER IS SEEKING REIMBURSEMENT. THE CONSUMER SENT IN A RECALL LETTER REGARDING THE FUEL PUMP. *JB
Official recalls
421V766000 · Air Bags:frontal:driver Side:inflator Module
Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
10V566000 · Equipment:electrical:navigational System(global Positioning System)
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
09V483000 · Fuel System, Gasoline:delivery:fuel Pump
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
04V029000 · Steering:linkages
Jan 16, 2004
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.
Consequence & remedy
Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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