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2004 Volvo S80

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Volvo S80 do not stand out strongly from the model-year median of 20.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

41 reports with mileage · 9 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 13 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 6 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports0 fire reports2 injury reports

Tires complaints

3 reports
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75,000 miles · Sep 14, 2011
Tires

MICHELIN P225/50R17 MXV4 S8 TIRES HAVE DRY ROT CRACKING WITH OVER 40% TREAD LIFE LEFT. 3RD SET OF TIRES ON CAR IN 75K MILES. ALL WORE PREMATURELY AND/OR HAD DRY ROT CRACKS. AUTHORIZED MICHELIN TIRE DEALER INFORM ME THAT MICHELIN WILL NOT COVER THIS SAFETY DEFECT!! INTERNET HAS NUMEROUS SAME COMPLAINTS!! *KB

NHTSA ODI #10425515

18,000 miles · Aug 15, 2005
TiresCrashInjury

DT: THE CONSUMER OWNS VOLVO S80 2004, SUDDENLY THE TIRE BECAME PARTIALLY SEPARATED FROM THE RIM ON THE FRONT PASSENGER SIDE. THE CONSUMER LOST CONTROL OF VEHICLE. THE CAR CRASHED, THEN ROLLED AND FLIPPED OVER INTO A DITCH UPSIDE DOWN. THE PASSENGER IN THE REAR BEHIND THE DRIVER SUSTAINED INJURIES, INCLUDING HEAD TRAUMA. THE CO…

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DT: THE CONSUMER OWNS VOLVO S80 2004, SUDDENLY THE TIRE BECAME PARTIALLY SEPARATED FROM THE RIM ON THE FRONT PASSENGER SIDE. THE CONSUMER LOST CONTROL OF VEHICLE. THE CAR CRASHED, THEN ROLLED AND FLIPPED OVER INTO A DITCH UPSIDE DOWN. THE PASSENGER IN THE REAR BEHIND THE DRIVER SUSTAINED INJURIES, INCLUDING HEAD TRAUMA. THE CONSUMER CALLED VOLVO AND REQUESTED THAT AN INVESTIGATOR COME AND CHECK THE CAR. AN INVESTIGATOR CAME, AND INVESTIGATED THE VEHICLE BUT VOLVO WOULD NOT RELEASE ANY INFORMATION TO THE CONSUMER. THE CAR WAS TOWED TO THE GM REPAIR SHOP. A POLICE REPORT AND PICTURES WERE TAKEN. THE CONSUMER TALKED TO VOLVO, AND THEY SAID THAT THEY CHECKED EVERYTHING AND IT WAS OKAY. THEY KEPT SAYING THAT THEY HAVE NO LIABILITY. THE CONSUMER WAS TRAVELING AT 60 MPH WHEN THE ACCIDENT OCCURRED. *AK

NHTSA ODI #10132836

5,825 miles · Feb 9, 2004
Tires

WHILE DRIVING FRONT DRIVER SIDE TIRE CAME OFF.CONSUMER MANAGED TO PULL OVER, AND HAD THE VEHICLE TOWED. DEALERSHIPS MECHANIC WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ODI #10057727

Official recalls

4

21V766000 · Air Bags:frontal:driver Side:inflator Module

Sep 30, 2021

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

09V483000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2009

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Consequence & remedy

Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

04V029000 · Steering:linkages

Jan 16, 2004

ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.

Consequence & remedy

Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.