NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
58 reportsMileage unknown · Oct 8, 2012
Electrical System
DRIVING IN RAIN, BRAKE FAILURE MESSAGE BEGAN FLASHING ON DASH, THEN AIRBAG FAILURE. SLOWED TO A STOP AND TURNED OFF CAR, TURNED BACK ON AND DROVE SLOWLY HOME. MESSAGES CONTINUED TO FLASH. DROVE TO SERVICE CENTER AND MESSAGES WERE NO LONGER FLASHING , MECHANIC SAID IT WOULD NEED TO BE ACTIVE TO FIND PROBLEM. SAME SCENARIO MANY TI…
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DRIVING IN RAIN, BRAKE FAILURE MESSAGE BEGAN FLASHING ON DASH, THEN AIRBAG FAILURE. SLOWED TO A STOP AND TURNED OFF CAR, TURNED BACK ON AND DROVE SLOWLY HOME. MESSAGES CONTINUED TO FLASH. DROVE TO SERVICE CENTER AND MESSAGES WERE NO LONGER FLASHING , MECHANIC SAID IT WOULD NEED TO BE ACTIVE TO FIND PROBLEM. SAME SCENARIO MANY TIMES SINCE AND THE PROBLEM HAS BECOME WORSE, DRIVING DOWN HIGHWAY AND MESSAGES APPEAR THEN ALL GAUGES ON PANEL FAIL AND GO TO ZERO, WINDOWS FAIL, BLINKERS, BRAKE LIGHTS FAIL, ENTIRE INSTRUMENT PANEL WENT DARK. BACK TO MECHANIC, HE DROVE IT SAME THING HAPPENED THEN STOPPED BEFORE RETURNING TO SHOP SO COULD NOT DIAGNOSE.EXTREMELY DANGEROUS AS SEVERAL TIMES DRIVING IN RAIN AND IN HIGH TRAFFIC AREAS AND ON FREEWAYS WITH HIGH SPEEDS AND THEN IN CONSTRUCTION ZONES BUMPER TO BUMPER WITH NO BRAKE LIGHTS OR ABILITY TO USE TURN SIGNALS. HAS BEEN OUT FOR FIVE TO THIRTY MINUTES AT A TIME THEN APPEARING TO WORK AGAIN BEFORE REPEATING THE SAME FAILURE PROBLEM. NEVER ANY WARNING, IT JUST HAPPENS SUDDENLY. TO MECHANIC AGAIN, CODES READ AND PRINTED OUT PAGES OF SIGNAL FAILURES, NONE ACTIVE AT TIME SO UNABLE TO DETERMINE PROBLEM. CHECK ENGINE LIGHT HAS ALSO APPEARED AND WHEN CHECKED NOTHING ACTIVE FOUND AT TIME OTHER THAN PAGES OF SIGNAL FAILURES IN SYSTEM. *TR
NHTSA ODI #10479236
86,000 miles · Mar 29, 2012
Electrical System
WHILST DRIVING, THE INSTRUMENTS ON THE INSTRUMENT CLUSTER DROPPED TO ZERO AND THE WARNING LIGHTS STARTED FLASHING. AFTER SHUTTING DOWN THE CAR, AND THEN RESTARTING, THE FAULT CLEARED. EVER SINCE, THE ELECTRIC WINDOWS AND DOOR LOCKS HAVE WORKED ONLY INTERMITTENTLY. VOLVO DIAGNOSED THE PROBLEM TO THE A-PILLAR CONNECTORS, WHICH THE…
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WHILST DRIVING, THE INSTRUMENTS ON THE INSTRUMENT CLUSTER DROPPED TO ZERO AND THE WARNING LIGHTS STARTED FLASHING. AFTER SHUTTING DOWN THE CAR, AND THEN RESTARTING, THE FAULT CLEARED. EVER SINCE, THE ELECTRIC WINDOWS AND DOOR LOCKS HAVE WORKED ONLY INTERMITTENTLY. VOLVO DIAGNOSED THE PROBLEM TO THE A-PILLAR CONNECTORS, WHICH THEY SAID WERE OLD, AND NEWER ONES HAD BEEN MADE. VOLVO WILL NOT PAY FOR THE REPLACEMENT SINCE THE CAR'S WARRANTY HAS EXPIRED. AFTER DOING SOME RESEARCH, I FOUND OUT THAT VOLVO HAD ISSUED A SERVICE BULLETIN ADDRESSING THE A-PILLAR CONNECTORS, AND I ALSO FOUND QUITE A FEW VOLVO OWNERS THAT EXPERIENCED THE SAME PROBLEM.VOLVO KNOWS THEY HAVE DEFECTIVE A-PILLAR CONNECTORS IN SOME OF THEIR CARS, WHY HAS A RECALL NOT BEEN ISSUED?
NHTSA ODI #10453439
Mileage unknown · Feb 24, 2012
Power Train
VOLVO S-40 MAIN CLUTCH RETURN SPRING BREAKS WHILE DEPRESSING THE CLUTCH PEDAL. THE DEFECTIVE SPRING HITS DRIVER IN THE FOOT, POTENTIALLY CAUSING INJURY TO DRIVER AND A MAJOR DRIVING DISTRACTION WHILE SHIFTING GEARS. *TR
NHTSA ODI #10449212
Mileage unknown · Feb 21, 2012
Electrical SystemStructure
FLOODED CAR. CAUSED EXTENSIVE DAMAGE THAT INS. SAYS IS A MOLD PROBLEM. WELL WITHOUT WATER THERE WOULD BE NO MOLD. *TR
NHTSA ODI #10448811
75,000 miles · Mar 16, 2011
Electrical System
2006 VOLVO S40, FWD T5: MY WIFE WAS DRIVING ON THE INTERSTATE AROUND MIDNIGHT GOING APPROX. 75-80 MPH WHEN ALL OF A SUDDEN HER CAR SHUT OFF. WHEN I SAY SHUT OFF I MEAN THE HEADLIGHTS, DOME LIGHTS, ENGINE....ANYTHING THAT WAS ELECTRICAL COMPLETELY SHUT OFF. THIS WOULD INCLUDE THE STEERING WHEEL LOCKING UP. SO IMAGINE DRIVING IN …
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2006 VOLVO S40, FWD T5: MY WIFE WAS DRIVING ON THE INTERSTATE AROUND MIDNIGHT GOING APPROX. 75-80 MPH WHEN ALL OF A SUDDEN HER CAR SHUT OFF. WHEN I SAY SHUT OFF I MEAN THE HEADLIGHTS, DOME LIGHTS, ENGINE....ANYTHING THAT WAS ELECTRICAL COMPLETELY SHUT OFF. THIS WOULD INCLUDE THE STEERING WHEEL LOCKING UP. SO IMAGINE DRIVING IN THE MIDDLE OF THE NIGHT AT 80 MPH WITH TRAFFIC AROUND YOU AND YOU'RE LIGHTS GOING OUT, STEERING WHEEL LOCKING AND HAVING NO WAY TO CONTROL THE VEHICLE. TO ME THIS SOUNDS LIKE A 80 MPH INVISIBLE TORPEDO THAT COULD HAVE KILLED A FEW PEOPLE INCLUDING MY WIFE. I HAD THE VEHICLE TOWED TO THE NEAREST DEALERSHIP WHICH WAS A FORD DEALERSHIP AND THE NEXT MORNING THEY DIAGNOSED IT AS A DEAD BATTERY, WHICH THEY WERE CORRECT. NOW I'M NO ROCKET SURGEON BY ANY MEANS BUT TO ME THIS SOUNDS LIKE A FLAW IN THE SAFETY DEPT. SOMEWHERE. SOMETHING AS TRIVIAL AS A DEAD BATTERY WOULD CAUSE A CATASTROPHIC FAILURE LIKE THAT? I THINK IT'S SOMETHING THAT NEEDS TO BE BROUGHT TO THE ATTENTION OF THE MANUFACTURER AND SOME SORT OF QUALITY CONTROL AS WELL. *TR
NHTSA ODI #10390378
69,500 miles · Feb 23, 2011
Vehicle Speed ControlCrash
TL* THE CONTACT OWNS A 2006 VOLVO S40. WHILE DRIVING APPROXIMATELY 5 MPH AND APPLYING PRESSURE TO THE BRAKE PEDAL, THE VEHICLE ABNORMALLY ACCELERATED. THE CONTACT CONTINUED TO APPLY PRESSURE TO THE BRAKE PEDAL AND WAS ABLE TO STOP THE VEHICLE. THE FAILURE RECURRED TWO DIFFERENT TIMES. THE SECOND TIME THE FAILURE RECURRED, THE VE…
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TL* THE CONTACT OWNS A 2006 VOLVO S40. WHILE DRIVING APPROXIMATELY 5 MPH AND APPLYING PRESSURE TO THE BRAKE PEDAL, THE VEHICLE ABNORMALLY ACCELERATED. THE CONTACT CONTINUED TO APPLY PRESSURE TO THE BRAKE PEDAL AND WAS ABLE TO STOP THE VEHICLE. THE FAILURE RECURRED TWO DIFFERENT TIMES. THE SECOND TIME THE FAILURE RECURRED, THE VEHICLE CRASHED INTO A CONCRETE WALL. THE VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION YET THE TECHNICIAN STATED WAS UNABLE TO DIAGNOSE THE FAILURE. THERE WERE UPDATES MADE TO THE VEHICLE COMPUTER BUT NO FURTHER REPAIRS. THE CONTACT STATED THAT THE FAILURE HAD NOT RECURRED SINCE THE COMPUTER UPDATE BUT SHE DID NOT FEEL SAFE DRIVING THE VEHICLE. THE APPROXIMATE FAILURE MILEAGE WAS 69,500. THE VIN WAS NOT AVAILABLE. UPDATED 03/31/11*LJ UPDATED 12/28/2011 *LN
NHTSA ODI #10384146
71,000 miles · Dec 7, 2010
Electrical System
MY 2006 VOLVO S40 HAS HAD NUMEROUS AND INTERMITTENT ELECTRICAL ISSUES INCLUDING GAUGES THAT GO HAYWIRE, FALSE AIRBAG FAILURE OR BRAKE FAILURE MESSAGES, LOCKS THAT DON'T ENGAGE OR DISENGAGE AND TRACTION CONTROL THAT SEEMS TO STICK OR MALFUNCTION. ON A FEW OCCASIONS THE SPEEDOMETER AND RPM READOUT GO COMPLETELY DEAD WHILE I'M GOIN…
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MY 2006 VOLVO S40 HAS HAD NUMEROUS AND INTERMITTENT ELECTRICAL ISSUES INCLUDING GAUGES THAT GO HAYWIRE, FALSE AIRBAG FAILURE OR BRAKE FAILURE MESSAGES, LOCKS THAT DON'T ENGAGE OR DISENGAGE AND TRACTION CONTROL THAT SEEMS TO STICK OR MALFUNCTION. ON A FEW OCCASIONS THE SPEEDOMETER AND RPM READOUT GO COMPLETELY DEAD WHILE I'M GOING 70 MILES PER HOUR ON THE HIGHWAY. THESE ISSUES ARE INTERMITTENT BUT THEY TEND TO BE MORE PERTINENT DURING THE WINTER MONTHS, AND ON DECEMBER 6, 2010 ALL THESE FALSE READOUTS WERE HAPPENING ONE AFTER ANOTHER, FOLLOWED BY A "REDUCED POWER" READING AND THE ENGINE BRIEFLY DECELERATED. VOLVO DEALERS HAVE BEEN UNABLE TO DIAGNOSE OR FIX THE ISSUES IN THE PAST AND I'M HESITANT TO SPEND HUNDREDS MORE ONLY TO BE TOLD THAT "NO CODES WERE FOUND." *TR
NHTSA ODI #10369485
80,000 miles · Aug 30, 2010
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT WAS DRIVING UP AN INCLINE AT APPROXIMATELY 35 MPH, THE ENGINE REVVED EXCESSIVELY AND BEGAN TO BUCK. SUDDENLY THE ENGINE STALLED AND RESTARTED. THE VEHICLE RESUMED FOR FIFTEEN SECONDS BEFORE THE FAILURE RECURRED. THE FAILURE WOULD OCCUR EVERY 100 TO 200 MILES. THE VEHICLE WAS DIAG…
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TL*THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT WAS DRIVING UP AN INCLINE AT APPROXIMATELY 35 MPH, THE ENGINE REVVED EXCESSIVELY AND BEGAN TO BUCK. SUDDENLY THE ENGINE STALLED AND RESTARTED. THE VEHICLE RESUMED FOR FIFTEEN SECONDS BEFORE THE FAILURE RECURRED. THE FAILURE WOULD OCCUR EVERY 100 TO 200 MILES. THE VEHICLE WAS DIAGNOSED AT AN INDEPENDENT MECHANIC WHERE THEY INFORMED THAT THE FAILURE WAS CONTRIBUTED TO THE FUEL PUMP. THE RECENT FAILURE REQUIRED THE VEHICLE TO BE TOWED TO A DEALER. THE TECHNICIAN ADVISED THE FUEL PULP WOULD NEED TO BE REPLACED AT THE COST OF $ 1,300. THERE WAS A RECALL UNDER NHTSA CAMPAIGN ID NUMBER 08V033000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP). THE VIN WAS EXCLUDED FROM THE RECALL DEFECT. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS 80,000.
NHTSA ODI #10352696
Mileage unknown · Aug 25, 2010
Air Bags
2006 VOLVO S40 PASSENGER SIDE AIR BAG SENSOR IS MALFUNCTIONING. WHEN A PASSENGER IS SITTING IN THE PASSENGER SEAT, THE AIRBAG LIGHT SAYING THAT THE AIRBAG IS OFF IS OFTEN ILLUMINATED, BUT NOT ALWAYS. THE DEALER HAS TOLD ME THAT THEY HAVE ENCOUNTERED THIS PROBLEM ON SEVERAL 2006, 2007, AND 2008 MODELS. THEY INITIALLY TOLD ME T…
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2006 VOLVO S40 PASSENGER SIDE AIR BAG SENSOR IS MALFUNCTIONING. WHEN A PASSENGER IS SITTING IN THE PASSENGER SEAT, THE AIRBAG LIGHT SAYING THAT THE AIRBAG IS OFF IS OFTEN ILLUMINATED, BUT NOT ALWAYS. THE DEALER HAS TOLD ME THAT THEY HAVE ENCOUNTERED THIS PROBLEM ON SEVERAL 2006, 2007, AND 2008 MODELS. THEY INITIALLY TOLD ME THAT THIS WAS NORMAL BEHAVIOR. THEY ARE NOW INVESTIGATING SINCE I HAVE RAISED THE SAFETY CONCERN OF BEING IN THE PASSENGER SEAT AND NOT HAVING THE AIRBAG DEPLOY. THIS IS THE THIRD TIME WE HAVE HAD OUR CAR IN FOR THIS PROBLEM. THE DEALER IS WORKING WITH VOLVO TO FIX THIS PROBLEM, BUT IT SEEMS LIKE THERE MAY BE A NUMBER OF DEFECTIVE SENSORS OUT THERE. *TR
NHTSA ODI #10351829
80,444 miles · Aug 13, 2010
Electrical SystemTraction Control System
ALL GAUGES AND READINGS GO TO ZERO. FOUR WARNING APPEAR ON THE MESSAGE BOARD. AFTER STOPPING AND TURNING OFF IGNITION THE CAR WILL RESTART WITH INTERMITTENT WARNINGS, OR NO WARNINGS AT ALL. UPON HITTING A BUMP THE ERROR MESSAGES CHANGES AND THE GAUGES WORK OR DON'T WORK. THE CAR HAS BEEN IN FOR COMPUTER "FIXES" THREE TIMES S…
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ALL GAUGES AND READINGS GO TO ZERO. FOUR WARNING APPEAR ON THE MESSAGE BOARD. AFTER STOPPING AND TURNING OFF IGNITION THE CAR WILL RESTART WITH INTERMITTENT WARNINGS, OR NO WARNINGS AT ALL. UPON HITTING A BUMP THE ERROR MESSAGES CHANGES AND THE GAUGES WORK OR DON'T WORK. THE CAR HAS BEEN IN FOR COMPUTER "FIXES" THREE TIMES SINCE LATE 2005. *TR
NHTSA ODI #10349224
Official recalls
3Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Jan 28, 2008
ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE (PEM) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE.
Consequence & remedy
Consequence: IF THIS OCCURS, THE CHECK ENGINE LIGHT MAY ILLUMINATE. IN SOME CASES, THE VEHICLE MAY FAIL TO START OR MAY STALL, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE PEM AND INSTALL IT IN A NEW LOCATION TO PREVENT CORROSION. THE RECALL BEGAN ON FEBRUARY 20, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Apr 24, 2006
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.
Consequence & remedy
Consequence: THIS MAY POTENTIALLY RESULT IN FUEL LINE LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL CHANGE THE FUEL LINE MATERIAL TO TEFLON FREE OF CHARGE. THE RECALL BEGAN ON JUNE 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗