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2006 Volvo S40

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Volvo S40 do not stand out strongly from the model-year median of 26.

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When problems were reported

Mileage at the reported incident

44 reports with mileage · 14 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

1 crash reports0 fire reports1 injury reports

Visibility complaints

7 reports
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65,000 miles · Oct 5, 2015
Electrical SystemVisibility

TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE VEHICLE STALLED AND FAILED TO RESTART. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE SUN ROOF DRAINAGE SYSTEM WAS CLOGGED AND WATER ENTERED INTO THE VEHICLE WHICH CAUSED DAMAGE TO THE ELECTRICAL SY…

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TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE VEHICLE STALLED AND FAILED TO RESTART. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE SUN ROOF DRAINAGE SYSTEM WAS CLOGGED AND WATER ENTERED INTO THE VEHICLE WHICH CAUSED DAMAGE TO THE ELECTRICAL SYSTEM. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.

NHTSA ODI #10779853

89,000 miles · Jan 20, 2015
Engine And Engine CoolingVisibility

TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT THE SUNROOF LEAKED WATER CAUSING THE ELECTRICAL FUNCTIONS TO FAIL. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE DRAIN HOSE FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF TH…

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TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT THE SUNROOF LEAKED WATER CAUSING THE ELECTRICAL FUNCTIONS TO FAIL. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE DRAIN HOSE FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 89,000. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10676796

87,395 miles · Nov 8, 2013
Visibility

CAR WAS PARKED IN THE DRIVEWAY AT MY HOUSE OVERNIGHT. WHEN I OPENED THE DRIVER'S DOOR TODAY MID-DAY, I SAW GLASS ALL OVER THE FRONT SEATS. THE SUNROOF HAD EXPLODED UPWARD. THE EDGES OF THE GLASS STILL REMAINING IN THE SUNROOF ARE CLEARLY PUSHED UP AND OUTWARD, NOT DOWNWARD INTO THE CAR AS IT WOULD BE IF SOMETHING HAD FALLEN THRO…

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CAR WAS PARKED IN THE DRIVEWAY AT MY HOUSE OVERNIGHT. WHEN I OPENED THE DRIVER'S DOOR TODAY MID-DAY, I SAW GLASS ALL OVER THE FRONT SEATS. THE SUNROOF HAD EXPLODED UPWARD. THE EDGES OF THE GLASS STILL REMAINING IN THE SUNROOF ARE CLEARLY PUSHED UP AND OUTWARD, NOT DOWNWARD INTO THE CAR AS IT WOULD BE IF SOMETHING HAD FALLEN THROUGH THE SUNROOF FROM THE OUTSIDE. OTHER THAN SHATTERED GLASS, THERE WAS NOTHING UNUSUAL (SUCH AS A BRANCH OR ROCK) INSIDE THE CAR. NUMEROUS SIMILAR INCIDENTS ARE POSTED ON CARCOMPLAINTS.COM, INCLUDING ANOTHER VOLVO S40. *TR

NHTSA ODI #10551542

38,000 miles · May 14, 2010
Visibility

TL* THE CONTACT OWNS A 2006 VOLVO S40. WHILE DRIVING AT SPEEDS OF 35 MPH, THE FRONT WINDSHIELD SUDDENLY CRACKED ON THE PASSENGER SIDE WITHOUT WARRANT. THE DEALER AND MANUFACTURER WERE CONTACTED AND STATED THEY WOULD NOT REPLACE THE WINDSHIELD OR HONOR THE CONTACTS WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT …

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TL* THE CONTACT OWNS A 2006 VOLVO S40. WHILE DRIVING AT SPEEDS OF 35 MPH, THE FRONT WINDSHIELD SUDDENLY CRACKED ON THE PASSENGER SIDE WITHOUT WARRANT. THE DEALER AND MANUFACTURER WERE CONTACTED AND STATED THEY WOULD NOT REPLACE THE WINDSHIELD OR HONOR THE CONTACTS WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 38,000.

NHTSA ODI #10330439

42,000 miles · Feb 6, 2009
Visibility

TL*THE CONTACT OWNS A 2006 VOLVO S40. WHILE DRIVING 65 MPH, THE SUN ROOF SPONTANEOUSLY SHATTERED. AS A RESULT, GLASS SHATTERED IN SMALL PIECES ALL OVER THE INTERIOR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY COULD NOT DETERMINE THE CAUSE OF THE FAILURE. THE VEHICLE WAS REPAIRED AT THE COST OF $1,200. THE …

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TL*THE CONTACT OWNS A 2006 VOLVO S40. WHILE DRIVING 65 MPH, THE SUN ROOF SPONTANEOUSLY SHATTERED. AS A RESULT, GLASS SHATTERED IN SMALL PIECES ALL OVER THE INTERIOR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY COULD NOT DETERMINE THE CAUSE OF THE FAILURE. THE VEHICLE WAS REPAIRED AT THE COST OF $1,200. THE MANUFACTURER STATED THAT THEY HAVE NO CURRENT ISSUES ON FILE REGARDING THE SUN ROOF FAILURE; THEREFORE, NO COMPENSATION WOULD BE PROVIDED. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 42,000 AND CURRENT MILEAGE WAS 45,000.

NHTSA ODI #10257689

Mileage unknown · Feb 6, 2009
Visibility

SPONTANEOUS ERUPTION( SHATTERING) OF A SUNROOF. *TR

NHTSA ODI #10257684

80,000 miles · Apr 17, 2008
Visibility

2006 VOLVO S40-2.4I AND ACCORDING TO FORUMS ABOUT OTHERS WHO HAVE THE SAME HEATER BLOWER PROBLEMS THAT CAN CAUSE AN ACCIDENT, WHEN COLD WEATHER, THE HEATER DOES NOT DEFROST THE FRONT WINDSHIELD OR SIDE MIRRORS, HEATER STOPPED WORKING LIKE OTHERS REPORTED IN THE FORUM, THERE WAS AN ACTUAL RECALL FOR 2004 MODELS WITH THE SAME PRO…

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2006 VOLVO S40-2.4I AND ACCORDING TO FORUMS ABOUT OTHERS WHO HAVE THE SAME HEATER BLOWER PROBLEMS THAT CAN CAUSE AN ACCIDENT, WHEN COLD WEATHER, THE HEATER DOES NOT DEFROST THE FRONT WINDSHIELD OR SIDE MIRRORS, HEATER STOPPED WORKING LIKE OTHERS REPORTED IN THE FORUM, THERE WAS AN ACTUAL RECALL FOR 2004 MODELS WITH THE SAME PROBLEM. PLEASE ADVISE. *TR

NHTSA ODI #10224807

Official recalls

3

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

08V033000 · Fuel System, Gasoline:delivery:fuel Pump

Jan 28, 2008

ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE (PEM) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE.

Consequence & remedy

Consequence: IF THIS OCCURS, THE CHECK ENGINE LIGHT MAY ILLUMINATE. IN SOME CASES, THE VEHICLE MAY FAIL TO START OR MAY STALL, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE PEM AND INSTALL IT IN A NEW LOCATION TO PREVENT CORROSION. THE RECALL BEGAN ON FEBRUARY 20, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

06V137000 · Fuel System, Gasoline

Apr 24, 2006

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.

Consequence & remedy

Consequence: THIS MAY POTENTIALLY RESULT IN FUEL LINE LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL CHANGE THE FUEL LINE MATERIAL TO TEFLON FREE OF CHARGE. THE RECALL BEGAN ON JUNE 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.