Electrical System. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Engine And Engine Cooling. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Fuel System, Gasoline. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports0 fire reports1 injury reports

Visibility complaints

5 reports

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34,500 miles · Apr 2, 2014

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TL* THE CONTACT OWNS A 2005 VOLVO S40. THE CONTACT STATED THAT WATER WAS LEAKING INTO THE REAR PASSENGER SIDE FLOOR BOARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE SUN ROOF LINES NEEDED TO BE CLEANED. THE VEHICLE WAS REPAIRED AND THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 34,500 AND THE CURRENT MILEAGE WAS 34,900. UPDATED 06/24/14*LJ UPDATED 06/25/2014 *JS

NHTSA ODI #10576913

Mileage unknown · Jul 30, 2013

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2005 VOLVO S40. CONSUMER WRITES IN REGARDS TO DEFECTIVE SUN ROOF DRAINAGE THAT LEAD TO VEHICLE ELECTRICAL DAMAGE. *SMD THE CONSUMER NOTICED WATER LEAKING IN THE VEHICLE AND SOAKING THE FLOOR MATS BEHIND THE DRIVER'S SEAT. YEARS LATER, THE DEALER INFORMED THE CONSUMER THERE WAS KNOWN DEFECT IN THE SUNROOF DRAINS, THAT CAUSED THEM TO BECOME CLOGGED AND FLOOD THE FLOOR, WHERE ELECTRICAL COMPONENTS WERE STORED. ALTHOUGH, THE DRAINAGE CLOGS COULD BE CLEARED, IT WOULD ONLY BE A TEMPORARY FIX DUE TO THE DEFECT, AND THE DEALER INFORMED THE CONSUMER THE ELECTRICAL SYSTEM WAS LIKELY ALREADY DAMAGED FROM ALL THE LEAKING AND IT WOULD COST $5,000 TO FIX. THE CONSUMER STATED OVER THE YEARS, HE NOTICED RELATIVELY MINOR PROBLEMS DUE TO THE LASTING WATER DAMAGE, SUCH AS REDUCED AND INCONSISTENT PERFORMANCE, AND RANDOM ERROR MESSAGES APPEARING AND DISAPPEARING .

NHTSA ODI #10532516

135,000 miles · Oct 16, 2012

Visibility

I WAS DRIVING DOWN THE HIGHWAY WHEN THERE WAS A LOUD BOOM IN MY CAR THAT SOUNDED LIKE A GUNSHOT. GLASS THEN CAME DOWN ON AND AROUND ME IN MY CAR. I PULLED OVER AS QUICKLY AS POSSIBLE. IT LOOKS LIKE THE GLASS FROM MY SUNROOF CAME UP AND OUT OF MY CAR. IT DID NOT APPEAR AS IF ANYTHING HIT IT. THERE IS A LARGE GAPING HOLE IN MY SUN…

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NHTSA ODI #10480672

Mileage unknown · Nov 21, 2010

Visibility

WINDSHIELD WIPERS ARE CAUSING SCRATCHES IN THE WINDSHIELD. I FEEL THIS IS A DEFECT WITH THE WIPERBLADES CAUSING DIRT TO SCRATCH THE WINDSHIELD MAKING IT VERY DIFFICULT TO SEE. *TR

NHTSA ODI #10366993

60,000 miles · Feb 1, 2008

Visibility

WINDSHIELD WIPERS ARE INEFFECTIVE. DEALER TRIED POLISHING THE WINDSHIELD, REPLACING THE BLADES, AND EVENTUALLY REPLACED THE WINDSHIELD. WE TRIED TO INCREASE THE FREQUENCY OF CLEANING THE BLADES. THERE WAS NO IMPROVEMENT. HERE IS A LINK TO A FORUM FOR THE VOLVO S40 T5 THAT SHOWS THAT OTHERS ARE HAVING THE SAME PROBLEM. HTTP://FO…

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NHTSA ODI #10216664

Official recalls

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

08V033000 · Fuel System, Gasoline:delivery:fuel Pump

Jan 28, 2008

ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE (PEM) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE.

Consequence & remedy

Consequence: IF THIS OCCURS, THE CHECK ENGINE LIGHT MAY ILLUMINATE. IN SOME CASES, THE VEHICLE MAY FAIL TO START OR MAY STALL, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE PEM AND INSTALL IT IN A NEW LOCATION TO PREVENT CORROSION. THE RECALL BEGAN ON FEBRUARY 20, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

06V137000 · Fuel System, Gasoline

Apr 24, 2006

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.

Consequence & remedy

Consequence: THIS MAY POTENTIALLY RESULT IN FUEL LINE LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL CHANGE THE FUEL LINE MATERIAL TO TEFLON FREE OF CHARGE. THE RECALL BEGAN ON JUNE 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

No exact-year investigations in this snapshot.