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2001 Volvo S40

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2001 Volvo S40 do not stand out strongly from the model-year median of 26.

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When problems were reported

Mileage at the reported incident

49 reports with mileage · 35 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports4 fire reports5 injury reports

Service Brakes, Hydraulic complaints

25 reports
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14,500 miles · Jan 29, 2004
Service Brakes, Hydraulic

I HAD MY VOLVO S40 INTO THE DEALER I BOUGHT IT FROM (KEYSTONE, PA) 5 TIMES FOR A SQUEAK IN THE REAR OF THE CAR. EACH TIME WE WERE TOLD THEY COULDN'T LOCATE THE PROBLEM BUT THEY COULD HEAR THE SQUEAK. ON THE 6 VISIT THEY GAVE US A LOANER AND TOOK THE CAR FOR A COUPLE OF DAYS AND THEN CALLED US AND TOLD US THEY FOUND THE PROBLEM…

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I HAD MY VOLVO S40 INTO THE DEALER I BOUGHT IT FROM (KEYSTONE, PA) 5 TIMES FOR A SQUEAK IN THE REAR OF THE CAR. EACH TIME WE WERE TOLD THEY COULDN'T LOCATE THE PROBLEM BUT THEY COULD HEAR THE SQUEAK. ON THE 6 VISIT THEY GAVE US A LOANER AND TOOK THE CAR FOR A COUPLE OF DAYS AND THEN CALLED US AND TOLD US THEY FOUND THE PROBLEM.... THE REAR BRAKES NEEDED TO BE REPLACED. ALL THOSE VISITS AND THEY JUST FIGURED OUT IT WAS THE BRAKES PLUS THE CAR ONLY HAS 14,000 MILES. WHAT KIND OF SMALL, LIGHT SPORTS CAR NEEDS REAR BRAKES AT 14,000. THIS CAR IS ONLY DRIVEN BY MY WIFE TO HER JOB THAT IS ABOUT 5 MILES AWAY. AFTER ALL THIS MESS I WILL BE TRADING IN MY S40 AND NEVER RECOMMEND OR PURCHASE A VOLVO AGAIN. SO MUCH FOR VOLVO'S REPUTATION. I READ OTHER PEOPLE'S COMPLAINTS ABOUT THE BRAKES ON THIS SITE AND IT ONLY STRENGHTHEN THE CONSUMERS CASE ABOUT THE BRAKE PROBLEMS. *AK

NHTSA ODI #10055161

Mileage unknown · Jan 8, 2004
Service Brakes, HydraulicCrash

VOLVO MODEL S40 VACUUM BRAKE FAILURE. MY 28 YEAR OLD DAUGHTER WAS MAKING A LOW SPEED TURN AT INTERSECTION AND BRAKES FAILED AND SHE HIT A TELEPHONE POLE. IN 2003 SHE WAS COMING TO A STOP BEHIND ANOTHER CAR AND THE SAME THING HAPPENED. SUBSEQUENTLY THEY REPLACED THE VACUUM PUMP AT THE 30,000 MILE SERVICE ON 8/14/03. WE JUST READ…

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VOLVO MODEL S40 VACUUM BRAKE FAILURE. MY 28 YEAR OLD DAUGHTER WAS MAKING A LOW SPEED TURN AT INTERSECTION AND BRAKES FAILED AND SHE HIT A TELEPHONE POLE. IN 2003 SHE WAS COMING TO A STOP BEHIND ANOTHER CAR AND THE SAME THING HAPPENED. SUBSEQUENTLY THEY REPLACED THE VACUUM PUMP AT THE 30,000 MILE SERVICE ON 8/14/03. WE JUST READ ABOUT RECALL ON VEHICLES MADE DURING 2000. *LA

NHTSA ODI #10052703

Mileage unknown · Nov 7, 2003
Service Brakes, Hydraulic

REAR BRAKES WORN OUT AT 20,000 MILES AND 5 HEADLIGHT BULBS ALREADY REPLACED. 2 BRAKE SHOPS TOLD ME I WAS LUCKY TO GET THIS MUCH OUT OF THEM! *LA

NHTSA ODI #10045641

19,600 miles · Sep 4, 2003
Service Brakes, Hydraulic

AT 19,600 MILES THE REAR BRAKE PADS WORE OUT ON MY WIFE'S 2001 S40 VOLVO SEDAN. WE WERE TOLD BY THE DEALER THIS IS NORMAL AND THAT THEY HAVE SEEN SOME S40S WEAR THE REAR BRAKES OUT AS EARLY AS 12,000 MILES. BASED ON A REASONABLE PERSONS EXPERIENCE THIS IS MUCH TOO EARLY FOR BRAKE PADS, ESPECIALLY THE REAR ONES TO BE WEARING. …

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AT 19,600 MILES THE REAR BRAKE PADS WORE OUT ON MY WIFE'S 2001 S40 VOLVO SEDAN. WE WERE TOLD BY THE DEALER THIS IS NORMAL AND THAT THEY HAVE SEEN SOME S40S WEAR THE REAR BRAKES OUT AS EARLY AS 12,000 MILES. BASED ON A REASONABLE PERSONS EXPERIENCE THIS IS MUCH TOO EARLY FOR BRAKE PADS, ESPECIALLY THE REAR ONES TO BE WEARING. THIS MUST BE A DESIGN DEFECT AND SHOULD BE COVERED UNDER WARRANTY OR BETTER QUALITY PADS SHOULD BE INSTALLED ON THE CAR. SEARCHING THE WEB I HAVE THIS IS A COMMON COMPLAINT ABOUT S40S. BELOW IS ONE EXAMPLE I FOUND:*AK 9TH MAY 2002, 14:41JUST HAD MY VOLVO REAR BRAKE PADS REPLACED AT LESS THAN 20,000 MILES (AT MY COST!). AT INSPECTION THE REAR PADS HAD 0% REMAINING, WHILE THE FRONT STILL HAD 70%. WHEN I TOLD THE DEALER THAT THIS WAS UNACCEPTABLE, THEY SAID "THIS IS NORMAL FOR THE VOLVO S40". SO MY RESPONSE WAS, AND STILL IS, "IF IT IS NORMAL TO HAVE TO REPLACE BRAKE PADS ON THE VOLVO S40 EVERY 15,000 TO 20,000 MILES, THEN THE THE VOLVO S40 IS UNACCEPTABLE". VOLVO REFUSED TO COVER THIS ABNORMAL WEAR UNDER WARRANTY. PLEASE REGISTER MY COMPLAINT WITH VOLVO AND ADD THIS COMPLAINT TO YOUR GROWING LIST OF PRODUCT DEFECTS. THANKS.

NHTSA ODI #10037199

Mileage unknown · Aug 28, 2003
Service Brakes, Hydraulic

WHEN BRAKING AT VARIOUS SPEEDS BRAKES WOULD INTERMITTENTLY WORK, RESULTING IN EXTENDED STOPPING DISTANCE.*AK

NHTSA ODI #10037898

11,000 miles · Jul 10, 2003
Service Brakes, Hydraulic

BRAKE POWER ASSIST FAILED. DEALER NOTIFIED. *AK THE BRAKES WERE SOFT UPON COLD STARTS AND WAS DISFUNCTIONAL UNTIL THE VEHICLE HAD WARMED UP. THE BRAKE WAS DEPRESSED MULTIPLE TIMES. THE DEALER ATTEMPTED ON FIVE OCCASIONS TO CORRECT THE PROBLEM AND REPLACED THE VACUUM HOSE TWICE. A REPRESENTATIVE OF VOLVO RECOMMENDED NEW WI…

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BRAKE POWER ASSIST FAILED. DEALER NOTIFIED. *AK THE BRAKES WERE SOFT UPON COLD STARTS AND WAS DISFUNCTIONAL UNTIL THE VEHICLE HAD WARMED UP. THE BRAKE WAS DEPRESSED MULTIPLE TIMES. THE DEALER ATTEMPTED ON FIVE OCCASIONS TO CORRECT THE PROBLEM AND REPLACED THE VACUUM HOSE TWICE. A REPRESENTATIVE OF VOLVO RECOMMENDED NEW WIRING AND IT SEEMED TO HAVE REMEDIED THE PROBLEM. *SCC *JB

NHTSA ODI #10022816

21,500 miles · Jun 18, 2003
Service Brakes, Hydraulic

I HAD THE BRAKES SERVICED ON MY 2001 VOLVO S40 AT THE VOLVO DEALER. AT ONLY 21,500 MILES THE REAR BRAKES WERE GRINDING LOUDLY. I COMPLAINED TO VOLVO CONSUMER SERVICES FROM THEIR WEB PAGE. THEY WERE NOT ONLY NOT SURPRISED AT THE REAR BRAKE FAILURE AT 21,500 MILES, BUT SAID THAT THEY USUALLY GO OUT BETWEEN 10K AND 20K MILES. THE …

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I HAD THE BRAKES SERVICED ON MY 2001 VOLVO S40 AT THE VOLVO DEALER. AT ONLY 21,500 MILES THE REAR BRAKES WERE GRINDING LOUDLY. I COMPLAINED TO VOLVO CONSUMER SERVICES FROM THEIR WEB PAGE. THEY WERE NOT ONLY NOT SURPRISED AT THE REAR BRAKE FAILURE AT 21,500 MILES, BUT SAID THAT THEY USUALLY GO OUT BETWEEN 10K AND 20K MILES. THE REAR BRAKES ON THAT VEHICLE ARE POORLY DESIGNED, CREATING A POTENTIAL ACCIDENT HAZARD BECAUSE OF CONSUMERS' IGNORANCE OF THEIR UNDER-ENGINEERING. AN AMERICAN CAR WOULD LIKELY GET AS MUCH AS 80K MILES OUT OF THE REAR BRAKES, BEING REPLACED ONLY THE THIRD TIME THE FRONT BRAKES ARE SERVICE. AN AMERICAN CAR COMPANY THAT IS AS OBVIOUSLY AWARE OF A FAILURE OF THIS NATURE WOULD LIKELY HAVE DONE A REDESIGN AND RECALL. THE REAR BRAKE PADS ON THE VOLVO S40 ARE NO BIGGER THAN THOSE OF A MOTORCYCLE. THIS IS AN UNSAFE VEHICLE AND VOLVO SHOULD BE FORCED TO RECALL THEM. *NLM

NHTSA ODI #10023312

10,230 miles · May 28, 2003
Exterior LightingService Brakes, HydraulicSteering

CONSUMER HAD TO REPLACE TWO REAR BRAKE PADS AFTER 10230. IN ADDITION, HEADLIGHTS BURNED OUT AND NEEDED TO BE REPLACED. POWER STEERING WHEEL SHAFT. PH

NHTSA ODI #10022349

Mileage unknown · Nov 30, 2002
Service Brakes, Hydraulic

THE VOLVO DEALER TOLD ME I NEED NEW REAR BRAKES WHEN I HAD JUST UNDER 14,000 ON MY CAR AND I WOULD BE FINANCIALLY RESPONSIBLE. THEY SAID THIS IS "NORMAL" FOR THE S40. ISN'T THIS VERY UNUSUAL? I FEEL IT IS A MANUFACTURING DEFECT AND NEEDED TO BE REPORTED. THANK YOU. DT

NHTSA ODI #770265

Mileage unknown · May 30, 2002
Service Brakes, Hydraulic

THE REAR BRAKE PADS ARE WEARING PREMATURELY AND HAD TO BE REPLACED AT 12500 MILES. THE DEALER SAYS THIS IS TYPICAL OF THIS MODEL, AND THAT THEY ARE TO SMALL. IT COSTS $135 EACH TIME THESE HAVE TO BE REPLACED. I BELIEVE THIS COULD BE A SAFETY ISSUE SINCE THE REAR BRAKE PADS COULD FAIL MUCH AT RELATIVLY LOW MILEAGE.*AK

NHTSA ODI #762490

Official recalls

2

03V284000 · Equipment:other:labels

Aug 1, 2003

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

01V169000 · Equipment:appliance:air Conditioner

May 21, 2001

VEHICLE DESCRIPTION: SEDAN AND WAGON PASSENGER VEHICLES. A DIODE IN THE ELECTRONIC CLIMATE CONTROL SYSTEM MAY HAVE A REDUCED SERVICE LIFE.

Consequence & remedy

Consequence: IF THE DIODE FAILS, THE HEATER FAN STOPS OPERATING AND THE DEFROSTER FUNCTION IS AFFECTED.

Remedy: DEALERS WILL INSTALL AN ADAPTER WITH A DIODE FITTED TO THE HEATER FAN MOTOR. OWNER NOTIFICATION BEGAN JUNE 11, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLVO AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02026 · Volvo S40/V40 My 2000-2001

Opened Sep 10, 2002 · Closed Nov 21, 2003

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

IN A NOVEMBER 6, 2003 SAFETY DEFECT REPORT, VOLVO INDICATED THAT THEY WILL CONDUCT A SAFETY-RELATED DEFECT RECALL OF THE 2000 MODEL YEAR (MY) SUBJECT VEHICLES (ABOUT 36,000 VEHICLES).VOLVO WILL ALSO CONDUCT A SERVICE CAMPAIGN OF ABOUT 31,000 2001 MY SUBJECT VEHICLES.ODI INVESTIGATED BOTH THE 2000 AND 2001 MY VEHICLES AND DETERMINED THAT THE 2001 MY VEHICLES EXPERIENCED SUBSTANTIALLY LOWER RATES OF FAILURES BASED ON THE NUMBER OF OWNER REPORTS AND WARRANTY CLAIMS SUBMITTED TO ODI.ODI BELIEVES THAT THE PROPOSED ACTION IS SUFFICIENT TO RESOLVE THIS INVESTIGATION'S SAFETY ISSUES. FOR THE CRASHES, IN ADDITION TO THE 22 SUBMITTED BY VOLVO, ODI FOUND 10 ADDITIONAL CRASH ALLEGATIONS IN THE OWNER REPORTS, FIELD REPORTS, AND WARRANTY CLAIMS SUBMITTED BY VOLVO.OF THESE 32 CRASHES, ODI BELIEVES THAT 10 ARE CLEARLY RELATED TO THE ALLEGED DEFECT, AND 5 APPEAR TO BE RELATED.OF THE 17 REMAINING CASES, TWO DID NOT INVOLVE A CRASH AND THE OTHER 15 COULD NOT BE DIRECTLY CONNECTED TO THE ALLEGED DEFECT.ODI WILL SUPPLEMENT THIS RESUME WITH A CLOSING REPORT AND ADDITIONAL TECHNICAL DETAILS CONCERNING THE DEFECT.