NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
25 reportsClear category filter14,500 miles · Jan 29, 2004
Service Brakes, Hydraulic
I HAD MY VOLVO S40 INTO THE DEALER I BOUGHT IT FROM (KEYSTONE, PA) 5 TIMES FOR A SQUEAK IN THE REAR OF THE CAR. EACH TIME WE WERE TOLD THEY COULDN'T LOCATE THE PROBLEM BUT THEY COULD HEAR THE SQUEAK. ON THE 6 VISIT THEY GAVE US A LOANER AND TOOK THE CAR FOR A COUPLE OF DAYS AND THEN CALLED US AND TOLD US THEY FOUND THE PROBLEM…
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I HAD MY VOLVO S40 INTO THE DEALER I BOUGHT IT FROM (KEYSTONE, PA) 5 TIMES FOR A SQUEAK IN THE REAR OF THE CAR. EACH TIME WE WERE TOLD THEY COULDN'T LOCATE THE PROBLEM BUT THEY COULD HEAR THE SQUEAK. ON THE 6 VISIT THEY GAVE US A LOANER AND TOOK THE CAR FOR A COUPLE OF DAYS AND THEN CALLED US AND TOLD US THEY FOUND THE PROBLEM.... THE REAR BRAKES NEEDED TO BE REPLACED. ALL THOSE VISITS AND THEY JUST FIGURED OUT IT WAS THE BRAKES PLUS THE CAR ONLY HAS 14,000 MILES. WHAT KIND OF SMALL, LIGHT SPORTS CAR NEEDS REAR BRAKES AT 14,000. THIS CAR IS ONLY DRIVEN BY MY WIFE TO HER JOB THAT IS ABOUT 5 MILES AWAY. AFTER ALL THIS MESS I WILL BE TRADING IN MY S40 AND NEVER RECOMMEND OR PURCHASE A VOLVO AGAIN. SO MUCH FOR VOLVO'S REPUTATION. I READ OTHER PEOPLE'S COMPLAINTS ABOUT THE BRAKES ON THIS SITE AND IT ONLY STRENGHTHEN THE CONSUMERS CASE ABOUT THE BRAKE PROBLEMS. *AK
NHTSA ODI #10055161
Mileage unknown · Jan 8, 2004
Service Brakes, HydraulicCrash
VOLVO MODEL S40 VACUUM BRAKE FAILURE. MY 28 YEAR OLD DAUGHTER WAS MAKING A LOW SPEED TURN AT INTERSECTION AND BRAKES FAILED AND SHE HIT A TELEPHONE POLE. IN 2003 SHE WAS COMING TO A STOP BEHIND ANOTHER CAR AND THE SAME THING HAPPENED. SUBSEQUENTLY THEY REPLACED THE VACUUM PUMP AT THE 30,000 MILE SERVICE ON 8/14/03. WE JUST READ…
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VOLVO MODEL S40 VACUUM BRAKE FAILURE. MY 28 YEAR OLD DAUGHTER WAS MAKING A LOW SPEED TURN AT INTERSECTION AND BRAKES FAILED AND SHE HIT A TELEPHONE POLE. IN 2003 SHE WAS COMING TO A STOP BEHIND ANOTHER CAR AND THE SAME THING HAPPENED. SUBSEQUENTLY THEY REPLACED THE VACUUM PUMP AT THE 30,000 MILE SERVICE ON 8/14/03. WE JUST READ ABOUT RECALL ON VEHICLES MADE DURING 2000. *LA
NHTSA ODI #10052703
Mileage unknown · Nov 7, 2003
Service Brakes, Hydraulic
REAR BRAKES WORN OUT AT 20,000 MILES AND 5 HEADLIGHT BULBS ALREADY REPLACED. 2 BRAKE SHOPS TOLD ME I WAS LUCKY TO GET THIS MUCH OUT OF THEM! *LA
NHTSA ODI #10045641
19,600 miles · Sep 4, 2003
Service Brakes, Hydraulic
AT 19,600 MILES THE REAR BRAKE PADS WORE OUT ON MY WIFE'S 2001 S40 VOLVO SEDAN. WE WERE TOLD BY THE DEALER THIS IS NORMAL AND THAT THEY HAVE SEEN SOME S40S WEAR THE REAR BRAKES OUT AS EARLY AS 12,000 MILES. BASED ON A REASONABLE PERSONS EXPERIENCE THIS IS MUCH TOO EARLY FOR BRAKE PADS, ESPECIALLY THE REAR ONES TO BE WEARING. …
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AT 19,600 MILES THE REAR BRAKE PADS WORE OUT ON MY WIFE'S 2001 S40 VOLVO SEDAN. WE WERE TOLD BY THE DEALER THIS IS NORMAL AND THAT THEY HAVE SEEN SOME S40S WEAR THE REAR BRAKES OUT AS EARLY AS 12,000 MILES. BASED ON A REASONABLE PERSONS EXPERIENCE THIS IS MUCH TOO EARLY FOR BRAKE PADS, ESPECIALLY THE REAR ONES TO BE WEARING. THIS MUST BE A DESIGN DEFECT AND SHOULD BE COVERED UNDER WARRANTY OR BETTER QUALITY PADS SHOULD BE INSTALLED ON THE CAR. SEARCHING THE WEB I HAVE THIS IS A COMMON COMPLAINT ABOUT S40S. BELOW IS ONE EXAMPLE I FOUND:*AK 9TH MAY 2002, 14:41JUST HAD MY VOLVO REAR BRAKE PADS REPLACED AT LESS THAN 20,000 MILES (AT MY COST!). AT INSPECTION THE REAR PADS HAD 0% REMAINING, WHILE THE FRONT STILL HAD 70%. WHEN I TOLD THE DEALER THAT THIS WAS UNACCEPTABLE, THEY SAID "THIS IS NORMAL FOR THE VOLVO S40". SO MY RESPONSE WAS, AND STILL IS, "IF IT IS NORMAL TO HAVE TO REPLACE BRAKE PADS ON THE VOLVO S40 EVERY 15,000 TO 20,000 MILES, THEN THE THE VOLVO S40 IS UNACCEPTABLE". VOLVO REFUSED TO COVER THIS ABNORMAL WEAR UNDER WARRANTY. PLEASE REGISTER MY COMPLAINT WITH VOLVO AND ADD THIS COMPLAINT TO YOUR GROWING LIST OF PRODUCT DEFECTS. THANKS.
NHTSA ODI #10037199
Mileage unknown · Aug 28, 2003
Service Brakes, Hydraulic
WHEN BRAKING AT VARIOUS SPEEDS BRAKES WOULD INTERMITTENTLY WORK, RESULTING IN EXTENDED STOPPING DISTANCE.*AK
NHTSA ODI #10037898
11,000 miles · Jul 10, 2003
Service Brakes, Hydraulic
BRAKE POWER ASSIST FAILED. DEALER NOTIFIED. *AK THE BRAKES WERE SOFT UPON COLD STARTS AND WAS DISFUNCTIONAL UNTIL THE VEHICLE HAD WARMED UP. THE BRAKE WAS DEPRESSED MULTIPLE TIMES. THE DEALER ATTEMPTED ON FIVE OCCASIONS TO CORRECT THE PROBLEM AND REPLACED THE VACUUM HOSE TWICE. A REPRESENTATIVE OF VOLVO RECOMMENDED NEW WI…
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BRAKE POWER ASSIST FAILED. DEALER NOTIFIED. *AK THE BRAKES WERE SOFT UPON COLD STARTS AND WAS DISFUNCTIONAL UNTIL THE VEHICLE HAD WARMED UP. THE BRAKE WAS DEPRESSED MULTIPLE TIMES. THE DEALER ATTEMPTED ON FIVE OCCASIONS TO CORRECT THE PROBLEM AND REPLACED THE VACUUM HOSE TWICE. A REPRESENTATIVE OF VOLVO RECOMMENDED NEW WIRING AND IT SEEMED TO HAVE REMEDIED THE PROBLEM. *SCC *JB
NHTSA ODI #10022816
21,500 miles · Jun 18, 2003
Service Brakes, Hydraulic
I HAD THE BRAKES SERVICED ON MY 2001 VOLVO S40 AT THE VOLVO DEALER. AT ONLY 21,500 MILES THE REAR BRAKES WERE GRINDING LOUDLY. I COMPLAINED TO VOLVO CONSUMER SERVICES FROM THEIR WEB PAGE. THEY WERE NOT ONLY NOT SURPRISED AT THE REAR BRAKE FAILURE AT 21,500 MILES, BUT SAID THAT THEY USUALLY GO OUT BETWEEN 10K AND 20K MILES. THE …
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I HAD THE BRAKES SERVICED ON MY 2001 VOLVO S40 AT THE VOLVO DEALER. AT ONLY 21,500 MILES THE REAR BRAKES WERE GRINDING LOUDLY. I COMPLAINED TO VOLVO CONSUMER SERVICES FROM THEIR WEB PAGE. THEY WERE NOT ONLY NOT SURPRISED AT THE REAR BRAKE FAILURE AT 21,500 MILES, BUT SAID THAT THEY USUALLY GO OUT BETWEEN 10K AND 20K MILES. THE REAR BRAKES ON THAT VEHICLE ARE POORLY DESIGNED, CREATING A POTENTIAL ACCIDENT HAZARD BECAUSE OF CONSUMERS' IGNORANCE OF THEIR UNDER-ENGINEERING. AN AMERICAN CAR WOULD LIKELY GET AS MUCH AS 80K MILES OUT OF THE REAR BRAKES, BEING REPLACED ONLY THE THIRD TIME THE FRONT BRAKES ARE SERVICE. AN AMERICAN CAR COMPANY THAT IS AS OBVIOUSLY AWARE OF A FAILURE OF THIS NATURE WOULD LIKELY HAVE DONE A REDESIGN AND RECALL. THE REAR BRAKE PADS ON THE VOLVO S40 ARE NO BIGGER THAN THOSE OF A MOTORCYCLE. THIS IS AN UNSAFE VEHICLE AND VOLVO SHOULD BE FORCED TO RECALL THEM. *NLM
NHTSA ODI #10023312
10,230 miles · May 28, 2003
Exterior LightingService Brakes, HydraulicSteering
CONSUMER HAD TO REPLACE TWO REAR BRAKE PADS AFTER 10230. IN ADDITION, HEADLIGHTS BURNED OUT AND NEEDED TO BE REPLACED. POWER STEERING WHEEL SHAFT. PH
NHTSA ODI #10022349
Mileage unknown · Nov 30, 2002
Service Brakes, Hydraulic
THE VOLVO DEALER TOLD ME I NEED NEW REAR BRAKES WHEN I HAD JUST UNDER 14,000 ON MY CAR AND I WOULD BE FINANCIALLY RESPONSIBLE. THEY SAID THIS IS "NORMAL" FOR THE S40. ISN'T THIS VERY UNUSUAL? I FEEL IT IS A MANUFACTURING DEFECT AND NEEDED TO BE REPORTED. THANK YOU. DT
NHTSA ODI #770265
Mileage unknown · May 30, 2002
Service Brakes, Hydraulic
THE REAR BRAKE PADS ARE WEARING PREMATURELY AND HAD TO BE REPLACED AT 12500 MILES. THE DEALER SAYS THIS IS TYPICAL OF THIS MODEL, AND THAT THEY ARE TO SMALL. IT COSTS $135 EACH TIME THESE HAVE TO BE REPLACED. I BELIEVE THIS COULD BE A SAFETY ISSUE SINCE THE REAR BRAKE PADS COULD FAIL MUCH AT RELATIVLY LOW MILEAGE.*AK
NHTSA ODI #762490