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2001 Volvo S40

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2001 Volvo S40 do not stand out strongly from the model-year median of 26.

About this comparison →

When problems were reported

Mileage at the reported incident

49 reports with mileage · 35 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports4 fire reports5 injury reports

What owners actually said

84 reports
15,000 miles · Jul 16, 2020
Electrical SystemEngineStructureFire

ME AN MY HUSBAND WAS DRIVING THE CAR AN IT STARTED TO RUN HOT SO WE WENT AN GOT THE PART TO GO ON THE CAR AN WHEN WHEN WE GOT BACK TO MY FATHER IN LAW HOUSE THE CAR CUT OFF AN STARTED TO SMOKE REAL BAD THEN WENT INTO FLAMES AN WHEN WE FIRST GOT THE CAR WE GOT EVERYTHING FIX ON IT AN THEN WHEN YOU PLUG THE MONTIOR TO THE THE CAR …

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ME AN MY HUSBAND WAS DRIVING THE CAR AN IT STARTED TO RUN HOT SO WE WENT AN GOT THE PART TO GO ON THE CAR AN WHEN WHEN WE GOT BACK TO MY FATHER IN LAW HOUSE THE CAR CUT OFF AN STARTED TO SMOKE REAL BAD THEN WENT INTO FLAMES AN WHEN WE FIRST GOT THE CAR WE GOT EVERYTHING FIX ON IT AN THEN WHEN YOU PLUG THE MONTIOR TO THE THE CAR IT SAID WE HAD TEN CODES UP THERE AN THEY WAS THE SAME CODES THAT WAS ON THE CAR AN WE KNOW WE HAD GOT EVERYTHING FIX ON THE CAR AN WE WAS STILL HAVING PROBLEMS WITH THE CAR NO WE OUT OF A CAR CAUSE IT WENT INTO FLAMES.

NHTSA ODI #11339721

Mileage unknown · Aug 13, 2019
Fuel/propulsion SystemSteeringVisibility/wiper

I BOUGHT A 2001 VOLVO S40 FROM TOM BLEVINS OWNER OF POPPLES GARAGE. THE ODOMETER QUIT WORKING AS SOON AS I BOUGHT IT. THE KEY WOULD GET STUCK IN THE IGNITION AND WOULD HAVE TO BE LEFT IN THE IGNITION. THE DRIVERS SIDE WINDOW GOT STUCK IN THE DOWN POSITION BECAUSE OF A FAULTY CONTROLLER. THE HOOD HYDRAULIC ARM THAT HOLDS THE HOO…

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I BOUGHT A 2001 VOLVO S40 FROM TOM BLEVINS OWNER OF POPPLES GARAGE. THE ODOMETER QUIT WORKING AS SOON AS I BOUGHT IT. THE KEY WOULD GET STUCK IN THE IGNITION AND WOULD HAVE TO BE LEFT IN THE IGNITION. THE DRIVERS SIDE WINDOW GOT STUCK IN THE DOWN POSITION BECAUSE OF A FAULTY CONTROLLER. THE HOOD HYDRAULIC ARM THAT HOLDS THE HOOD UP WHEN IT'S RAISED DOES NOT WORK AND HAS TO BE PROPPED UP WITH A WOOD BLOCK. HEADLIGHTS AND TURN SIGNALS DO NOT WORK. THERE ARE MORE PROBLEMS TO DISCUSS BUT I AM OUT OF SPACE.

NHTSA ODI #11243446

67,000 miles · Jun 6, 2019
Electrical SystemEngine

IGNITION KEY WILL NOT TURN PAST POSITION 2 ALLOWING FOR ENGINE STARTING. THE VEHICLE WITH STATIONARY IN PARK.

NHTSA ODI #11218386

190,000 miles · Aug 7, 2016
Electrical SystemExterior LightingFuel/propulsion SystemCrashInjury

I'VE CONTACTED VOLVO AND DEMANDED MY MONEY BACK AND THEY REFUSED, THIS IS MY NEXT STEP BEFORE TAKING THEM TO COURT FOR A MEASILY 2,500. THIS CAR HAS CAUSED ME A HEADACHE UNLIKE ANY OTHER, THE ELECTRICAL SYSTEM FAILS IN THIS CAR AND PASSES THROUGH IT MALFUNCTIONING ONE THING AFTER THE NEXT, MY BACK WINDOW WENT UP AND DOWN ON ITS …

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I'VE CONTACTED VOLVO AND DEMANDED MY MONEY BACK AND THEY REFUSED, THIS IS MY NEXT STEP BEFORE TAKING THEM TO COURT FOR A MEASILY 2,500. THIS CAR HAS CAUSED ME A HEADACHE UNLIKE ANY OTHER, THE ELECTRICAL SYSTEM FAILS IN THIS CAR AND PASSES THROUGH IT MALFUNCTIONING ONE THING AFTER THE NEXT, MY BACK WINDOW WENT UP AND DOWN ON ITS OWN, HEATING AND COOLING SYSTEMS DO WHACKY THINGS WHICH RUINED THE CAR MAKING IT OVERHEAT EVEN AFTER SHOPS REPLACE SENSORS AND RADIATORS, THE MAIN SAFETY CONCERN WHICH VOLVO IS SUPPRESSING IS THAT THE ELECTRICAL GHOST ALSO AFFECTS THE BRAKING SYSTEM AND ACCELERATES, THIS IS A MAIN CONCERN WHEN YOU'RE ON AN EXPRESSWAY ESPECIALLY, IT ACCELERATES AND YOU CANNOT HOLD THE BRAKE DOWN HARD ENOUGH TO SLOW DOWN, AND IT'LL DO IT AT RANDOM, AND I KNOW THIS IS A PROBLEM WITH THIS YEAR VOLVO BECAUSE I HAVE A 1990 WHEN IT WAS VOLVO AND NOT BOUGHT MY AN AMERICAN COMPANY AND THAT CAR IS PERFECT, AND A COP TALKED TO ME FOR ABOUT AN HOUR JUST BEFORE THESE BIGGER ISSUES STARTED HAPPENING, HE'D OWNED A DEALERSHIP AND SAID THIS YEAR VOLVO HAS NOTHING BUT PROBLEMS, AND AT THAT TIME I KNEW HE WAS ONTO SOMETHING BECAUSE THE AIR AND HEAT BUTTONS WERE DOING ALL KINDS OF STRANGE THINGS, I WAS EVEN IN AN ACCIDENT ONCE, A LITTLE FENDER BENDER THANKFULLY JUST ON A SIDE STREET, MY CAR WOULDN'T SLOW DOWN AND IT SKIDDED ALL T HE WAY TO THE LIGHT AND I DENTED SOMEONE'S BUMPER, THEY LET ME SLIDE BECAUSE THEIR CAR WAS A JALOPY, BUT I'VE HAD THIS SAME ELECTRICAL FAILURE HAPPENING ON EXPRESSWAYS AT VARIOUS SPEEDS

NHTSA ODI #10893841

93,000 miles · Jan 12, 2016
EngineFire

CAR CAUGHT FIRE WITHOUT WARNING AS I WAS DRIVING IT. CAR HAD 93,000 AND HAD PASSED VA INSPECTION IN AUGUST. I PULLED OVER AND CALLED 911. BY THE TIME THE FIRE DEPARTMENT ARRIVED 3 MINUTES LATER, ENTIRE ENGINE WAS ENGULFED IN LARGE FLAMES. THE TEMPERATURE GAUGE NEVER INDICATED THE ENGINE WAS RUNNING HOT. USAA REMOVED THE VEHICLE,…

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CAR CAUGHT FIRE WITHOUT WARNING AS I WAS DRIVING IT. CAR HAD 93,000 AND HAD PASSED VA INSPECTION IN AUGUST. I PULLED OVER AND CALLED 911. BY THE TIME THE FIRE DEPARTMENT ARRIVED 3 MINUTES LATER, ENTIRE ENGINE WAS ENGULFED IN LARGE FLAMES. THE TEMPERATURE GAUGE NEVER INDICATED THE ENGINE WAS RUNNING HOT. USAA REMOVED THE VEHICLE, AND I DON'T KNOW WHETHER THEY WILL INSPECT IT FOR CAUSE, BUT I SUSPECT AN ELECTRICAL MALFUNCTION.

NHTSA ODI #10819591

Mileage unknown · Oct 19, 2015
Fuel/propulsion SystemUnknown Or Other

THE VEHICLE IS UNABLE TO PASS INSPECTION. THE FOLLOWING PARTS WERE CHANGE AIR CLEANER ASSEMBLY, AIR CLEANER SENSOR, FUEL SYSTEM FILTER, FUEL SYSTEM VENT HOSE, FUEL SYSTEM GROUND STRAP, FUEL SYSTEM COVER, FUEL SYSTEM GASKET AND FUEL SYSTEM PUMP SENDER ASSEMBLY. MY SON HAD 3 TICKETS FOR NO INSPECTION. I RESEARCH THE VEHICLE AND …

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THE VEHICLE IS UNABLE TO PASS INSPECTION. THE FOLLOWING PARTS WERE CHANGE AIR CLEANER ASSEMBLY, AIR CLEANER SENSOR, FUEL SYSTEM FILTER, FUEL SYSTEM VENT HOSE, FUEL SYSTEM GROUND STRAP, FUEL SYSTEM COVER, FUEL SYSTEM GASKET AND FUEL SYSTEM PUMP SENDER ASSEMBLY. MY SON HAD 3 TICKETS FOR NO INSPECTION. I RESEARCH THE VEHICLE AND IT STATED THAT PEOPLE PAY VOLVO $150.00 TO PASS THE INSPECTION. THE MECHANIC REPORTED THAT HE DID WORK ON ANOTHER VOLVO S40 2000 AND WHEN A COMPLAINT WAS PLACED THE VOLVO FIX THE PROBLEM. I BOUGHT ANOTHER VEHICLE BECAUSE I CANNOT EFFORT TO KEEP GETTING TICKETS AND PAYING TO REPLACE EVERYTHING ON MY VEHICLE.

NHTSA ODI #10783521

113,000 miles · Dec 29, 2014
Equipment

TL* THE CONTACT OWNS A 2001 VOLVO S40. THE CONTACT STATED THAT THE HEATER FAN STOPPED OPERATING AND THE DEFROSTER FUNCTION WAS AFFECTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 01V169000 (EQUIPMENT). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 113,…

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TL* THE CONTACT OWNS A 2001 VOLVO S40. THE CONTACT STATED THAT THE HEATER FAN STOPPED OPERATING AND THE DEFROSTER FUNCTION WAS AFFECTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 01V169000 (EQUIPMENT). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 113,000.

NHTSA ODI #10668727

107,000 miles · Nov 21, 2014
Service Brakes

WHILE DRIVING BRAKE WARNING LIGHT WENT ON.BRAKE PEDAL GOT SOFT & SLOWLY WENT TO FLOOR. WHEN VEHICLE WAS CHECKED IT WAS DISCOVERED THAT THE BRAKE LINES TO REAR BRAKES HAD RUSTED THROUGH AND WERE LEAKING FLUID. MASTER CYLINDER WAS ALMOST EMPTY. THE BRAKE LINES ON THIS CAR ARE SUPPOSED TO BE MADE OF A RUST RESISTANT NICKEL/COPPER …

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WHILE DRIVING BRAKE WARNING LIGHT WENT ON.BRAKE PEDAL GOT SOFT & SLOWLY WENT TO FLOOR. WHEN VEHICLE WAS CHECKED IT WAS DISCOVERED THAT THE BRAKE LINES TO REAR BRAKES HAD RUSTED THROUGH AND WERE LEAKING FLUID. MASTER CYLINDER WAS ALMOST EMPTY. THE BRAKE LINES ON THIS CAR ARE SUPPOSED TO BE MADE OF A RUST RESISTANT NICKEL/COPPER MATERIAL BUT THEY RUSTED THROUGH. *TR

NHTSA ODI #10660162

30,000 miles · Aug 19, 2013
Air BagsCrashInjury

TL* THE CONTACT OWNS A 2001 VOLVO S40. THE CONTACT WAS TRAVELING 40 MPH AND CRASHED HEAD-ON INTO ANOTHER VEHICLE. UPON IMPACT, THE AIR BAGS FAILED TO DEPLOY. THE CONTACT SUSTAINED HEAD AND NECK INJURIES. THE POLICE WERE NOTIFIED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE CONTACT WAS AWAITING DIAGNOSIS. THE MANUFACTUR…

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TL* THE CONTACT OWNS A 2001 VOLVO S40. THE CONTACT WAS TRAVELING 40 MPH AND CRASHED HEAD-ON INTO ANOTHER VEHICLE. UPON IMPACT, THE AIR BAGS FAILED TO DEPLOY. THE CONTACT SUSTAINED HEAD AND NECK INJURIES. THE POLICE WERE NOTIFIED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE CONTACT WAS AWAITING DIAGNOSIS. THE MANUFACTURER WAS NOT CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 300,000. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10536050

153,280 miles · Apr 21, 2013
EngineWheels

MY CAR VIBRATES WHENEVER I REACH 60 MPH AND CONTINUES TO VIBRATES IF I TRY TO ACCELERATE BUT STOPS WHEN I DECELERATE. I WAS TOLD IT COULD BE A BALANCE PROBLEM BUT WHY WOULD THE WHOLE CAR VIBRATE? I WAS ALSO TOLD IT MAY BE WORN OR OLD MOTOR MOUNTS, WHICH I BELIEVE THAT MORE THAN IT BEING A BALANCE PROBLEM. I JUST NEED TO KNOW FOR…

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MY CAR VIBRATES WHENEVER I REACH 60 MPH AND CONTINUES TO VIBRATES IF I TRY TO ACCELERATE BUT STOPS WHEN I DECELERATE. I WAS TOLD IT COULD BE A BALANCE PROBLEM BUT WHY WOULD THE WHOLE CAR VIBRATE? I WAS ALSO TOLD IT MAY BE WORN OR OLD MOTOR MOUNTS, WHICH I BELIEVE THAT MORE THAN IT BEING A BALANCE PROBLEM. I JUST NEED TO KNOW FOR CERTAIN SO I KNOW WHAT TO HAVE REPLACED AND HOW MUCH I MAY HAVE TO SPEND. *TR

NHTSA ODI #10509003

Official recalls

2

03V284000 · Equipment:other:labels

Aug 1, 2003

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

01V169000 · Equipment:appliance:air Conditioner

May 21, 2001

VEHICLE DESCRIPTION: SEDAN AND WAGON PASSENGER VEHICLES. A DIODE IN THE ELECTRONIC CLIMATE CONTROL SYSTEM MAY HAVE A REDUCED SERVICE LIFE.

Consequence & remedy

Consequence: IF THE DIODE FAILS, THE HEATER FAN STOPS OPERATING AND THE DEFROSTER FUNCTION IS AFFECTED.

Remedy: DEALERS WILL INSTALL AN ADAPTER WITH A DIODE FITTED TO THE HEATER FAN MOTOR. OWNER NOTIFICATION BEGAN JUNE 11, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLVO AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02026 · Volvo S40/V40 My 2000-2001

Opened Sep 10, 2002 · Closed Nov 21, 2003

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

IN A NOVEMBER 6, 2003 SAFETY DEFECT REPORT, VOLVO INDICATED THAT THEY WILL CONDUCT A SAFETY-RELATED DEFECT RECALL OF THE 2000 MODEL YEAR (MY) SUBJECT VEHICLES (ABOUT 36,000 VEHICLES).VOLVO WILL ALSO CONDUCT A SERVICE CAMPAIGN OF ABOUT 31,000 2001 MY SUBJECT VEHICLES.ODI INVESTIGATED BOTH THE 2000 AND 2001 MY VEHICLES AND DETERMINED THAT THE 2001 MY VEHICLES EXPERIENCED SUBSTANTIALLY LOWER RATES OF FAILURES BASED ON THE NUMBER OF OWNER REPORTS AND WARRANTY CLAIMS SUBMITTED TO ODI.ODI BELIEVES THAT THE PROPOSED ACTION IS SUFFICIENT TO RESOLVE THIS INVESTIGATION'S SAFETY ISSUES. FOR THE CRASHES, IN ADDITION TO THE 22 SUBMITTED BY VOLVO, ODI FOUND 10 ADDITIONAL CRASH ALLEGATIONS IN THE OWNER REPORTS, FIELD REPORTS, AND WARRANTY CLAIMS SUBMITTED BY VOLVO.OF THESE 32 CRASHES, ODI BELIEVES THAT 10 ARE CLEARLY RELATED TO THE ALLEGED DEFECT, AND 5 APPEAR TO BE RELATED.OF THE 17 REMAINING CASES, TWO DID NOT INVOLVE A CRASH AND THE OTHER 15 COULD NOT BE DIRECTLY CONNECTED TO THE ALLEGED DEFECT.ODI WILL SUPPLEMENT THIS RESUME WITH A CLOSING REPORT AND ADDITIONAL TECHNICAL DETAILS CONCERNING THE DEFECT.