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2005 Volkswagen Touareg

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Volkswagen Touareg do not stand out strongly from the model-year median of 27.5.

About this comparison →

When problems were reported

Mileage at the reported incident

58 reports with mileage · 17 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports0 fire reports1 injury reports

What owners actually said

75 reports
115,000 miles · Jul 11, 2017
Visibility/wiper

I WENT IN VACATION AND LEFT MY CAR PARKED IN THE DRIVEWAY WITH THE WINDOWS UP AND DOORS LOCKED.WHEN I CAME BACK TO MY CAR THE ADHESIVE/GLUE MUST HAVE MELTED DUE TO THE HEAT OUTSIDE THE CAR CAUSED THE REAR VIEW MIRROR TO DETACH FROM THE WINDSHIELD AND IT IS NOW DANGLING BY THE WIRES FROM THE INSIDE OF THE CAR/WINDSHIELD

NHTSA ODI #11004339

77,000 miles · Jun 17, 2017
Fuel/propulsion System

THE TOP OF THE FUEL FILTER HOUSING CRACKED AND WAS LEAKING FUEL. THIS HOUSING IS UNDERNEATH THE REAR SEAT BEHIND THE DRIVER'S SEAT. THE CRACKS WEREN'T RELATED TO USAGE OF THE VEHICLE OR AN ACCIDENT. IT APPEARS TO BE GENERAL DETERIORATION OF THE PLASTIC. THIS IS THE SAME PROBLEM COVERED BY VW RECALL 20Z4 OR NHTSA REFERENCE #17V15…

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THE TOP OF THE FUEL FILTER HOUSING CRACKED AND WAS LEAKING FUEL. THIS HOUSING IS UNDERNEATH THE REAR SEAT BEHIND THE DRIVER'S SEAT. THE CRACKS WEREN'T RELATED TO USAGE OF THE VEHICLE OR AN ACCIDENT. IT APPEARS TO BE GENERAL DETERIORATION OF THE PLASTIC. THIS IS THE SAME PROBLEM COVERED BY VW RECALL 20Z4 OR NHTSA REFERENCE #17V151000. HOWEVER THOSE ONLY COVER VEHICLES BACK TO 2007.

NHTSA ODI #10995705

110,000 miles · Oct 20, 2016
Fuel/propulsion System

SMALL CRACKS DEVELOPED IN THE FUEL FILTER FLANGE ON THE FUEL TANK RESULTING IN FUEL LEAKING OUT WHEN THE DRIVERS DOOR WAS OPENED OR WHEN THE CAR WAS RUNNING. THIS RESULTED IN LARGE AMOUNTS OF GASOLINE LEAKING ONTO MY GARAGE FLOOR. THE FLANGE WAS REPLACED. THIS IS AN IDENTICAL PROBLEM THAT IS BEING EXPERIENCED BY THE AUDI Q7…

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SMALL CRACKS DEVELOPED IN THE FUEL FILTER FLANGE ON THE FUEL TANK RESULTING IN FUEL LEAKING OUT WHEN THE DRIVERS DOOR WAS OPENED OR WHEN THE CAR WAS RUNNING. THIS RESULTED IN LARGE AMOUNTS OF GASOLINE LEAKING ONTO MY GARAGE FLOOR. THE FLANGE WAS REPLACED. THIS IS AN IDENTICAL PROBLEM THAT IS BEING EXPERIENCED BY THE AUDI Q7 WHICH HAS THE IDENTICAL VW PART NUMBER FOR THE AFFECTED PART. THE NHTSA RECALL NUMBER FOR THAT PROBLEM IS 16V60000 IF YOU HAVE A TOUAREG, PORSCHE CAYENNE, OR AUDI Q7 (THEY ALL HAVE THE SAME PART) AND YOU SMELL GASOLINE, DO NOT OPEN THE DRIVERS DOOR. DOING SO PRIMES THE FUEL SYSTEM PUTTING THE FLANGE UNDER PRESSURE CAUSING LARGE AMOUNTS OF FUEL TO LEAK OUT.

NHTSA ODI #10917541

104,098 miles · Aug 27, 2015
Air BagsElectrical System

I AM THE OWNER OF A 2005 VW TOUAREG WHICH RECENTLY HAD THE AIR BAG WARNING LIGHT COME ON AND STAY ON. I TOOK THE TOUAREG TO A VOLKSWAGEN DEALER WHERE I WAS CHARGED $104.48 FOR A DIAGNOSTIC TEST. THE DIAGNOSTIC TEST PROVIDED THE STORED FAULT CODE OF 01218, FRONT SIDE PASSENGER AIRBAG IGNITOR UPPER LIMIT EXCEEDED, THUS RECOMMEND…

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I AM THE OWNER OF A 2005 VW TOUAREG WHICH RECENTLY HAD THE AIR BAG WARNING LIGHT COME ON AND STAY ON. I TOOK THE TOUAREG TO A VOLKSWAGEN DEALER WHERE I WAS CHARGED $104.48 FOR A DIAGNOSTIC TEST. THE DIAGNOSTIC TEST PROVIDED THE STORED FAULT CODE OF 01218, FRONT SIDE PASSENGER AIRBAG IGNITOR UPPER LIMIT EXCEEDED, THUS RECOMMENDING REPLACEMENT OF THE AIRBAG WIRING HARNESS FOR $320.00 ESTIMATE. IT IS MY UNDERSTANDING THAT THIS IS A KNOWN MANUFACTURERS DEFECT THAT VW ADDRESSED WITH THE NHTSA BY A TOUAREG SERVICE PACK/CUSTOMER SATISFACTION CAMPAIGN IN LATE DECEMBER 2006 WHERE VVV REPLACED THE SUBJECT DEFECTIVE HARNESSES AT NO EXPENSE TO TOUAREG OWNERS. THE VW ASSISTANT SERVICE MANAGER INFORMED ME THAT ACCORDING TO THE VEHICLE RECORDS THIS REPLACEMENT WAS NOT PERFORMED ON MY TOUAREG. PLEASE ADVISE WHY THIS DEFECTIVE AIRBAG WIRING HARNESS WAS NOT REPLACED DURING THIS CAMPAIGN. BASED UPON MY CONCERN AS A SAFETY AND HEALTH PROFESSIONAL, AND MY REVIEW OF THE INFORMATION AND FILES AVAILABLE FROM NHTSA CONCERNING THE PREVIOUS INVESTIGATION OF THIS PROBLEM IN 2006, I BELIEVE THAT VWS FAILURE TO CONTINUE TO CORRECT THIS PROBLEM NEEDS TO BE ADDRESSED BY NHTSA FOR CONSIDERATION OF REOPENING OF THIS INVESTIGATION. AS STATED IN THE ODI RESUME FOR INVESTIGATION: PE 06-022, SUBJECT: SRS WARNING LIGHT ILLUMINATION, .THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. I EXPECT NHTSA WILL REQUEST DATA FROM VW ON HOW MANY VW TOUAREGS HAVE REPORTED, OR BEEN DIAGNOSED WITH THIS PROBLEM SINCE 2006, AND HOW MANY OWNERS HAVE PAID VW OR OTHER REPAIR FACILITIES TO REPLACE THESE AIR BAG WIRING HARNESSES AND RELATED EQUIPMENT. THE TOUAREG SERVICE PACK/CUSTOMER SATISFACTION CAMPAIGN IN LATE DECEMBER 2006 WHERE VVV REPLACED THE SUBJECT DEFECTIVE HARNESSES AT NO EXPENSE TO TOUAREG OWNERS WAS AN ACTION TAKEN AT THAT TIME TO AVOID A RECALL. RECONSIDER!

NHTSA ODI #10759641

92,000 miles · Jun 25, 2015
Seat Belts

TRIED TO BUCKLE UP ONE OF THE REAR SEAT BELTS AND BUCKLE PLASTIC HOUSING BROKE. THE DEALER FAILED TO ACKNOWLEDGE THAT A SEAT BELT MECHANISM SHOULD NEVER FAIL. INSTEAD, THE DEALER SAID I HAD TO PAY OUT OF POCKET TO HAVE IT REPLACED. I CONTACTED VOLKSWAGEN OF AMERICA TO REPORT THIS CONCERN AND ASKED THEM TO COVER FOR THIS REPAIR. …

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TRIED TO BUCKLE UP ONE OF THE REAR SEAT BELTS AND BUCKLE PLASTIC HOUSING BROKE. THE DEALER FAILED TO ACKNOWLEDGE THAT A SEAT BELT MECHANISM SHOULD NEVER FAIL. INSTEAD, THE DEALER SAID I HAD TO PAY OUT OF POCKET TO HAVE IT REPLACED. I CONTACTED VOLKSWAGEN OF AMERICA TO REPORT THIS CONCERN AND ASKED THEM TO COVER FOR THIS REPAIR. THEY DECLINED TO COVER THIS REPAIR FREE OF CHARGE.

NHTSA ODI #10730264

1,500 miles · Apr 17, 2015
EngineVehicle Speed Control

THE VEHICLE HAS AN ANNOYING PROCLIVITY TO HESITATE (SOMETIMES FOR AS LONG AS 3 OR 4 SECONDS) BETWEEN THE TIME THE ACCELERATOR PEDAL IS DEPRESSED AND THE TIME THE ENGINE RESPONDS. UNDER CERTAIN CIRCUMSTANCES (E.G., CROSSING A LANE OF HIGH SPEED TRAFFIC) THE DELAY COULD BE VERY DANGEROUS AND EVEN FATAL. IT HAS BEEN DOING THIS SINC…

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THE VEHICLE HAS AN ANNOYING PROCLIVITY TO HESITATE (SOMETIMES FOR AS LONG AS 3 OR 4 SECONDS) BETWEEN THE TIME THE ACCELERATOR PEDAL IS DEPRESSED AND THE TIME THE ENGINE RESPONDS. UNDER CERTAIN CIRCUMSTANCES (E.G., CROSSING A LANE OF HIGH SPEED TRAFFIC) THE DELAY COULD BE VERY DANGEROUS AND EVEN FATAL. IT HAS BEEN DOING THIS SINCE IT WAS NEW, AND IT HAPPENS ONLY WHEN DECELERATING, NOT COMING TO A COMPLETE STOP, AND THEN ATTEMPTING TO ACCELERATE. WE TRADED IN A 2004 TOUAREG V8 THAT WE HAD PURCHASED USED WITH 30K MILES BECAUSE OF THE IDENTICAL PROBLEM, THINKING THAT THE DEFECT WOULD HAVE CORRECTED ON THE NEWER VEHICLE. THE 2005 TOUAREG V8 WAS PURCHASED NEW FOR $55,000 PLUS TAX AND LICENSE. THE VEHICLE NOW HAS 32,180 MILES ON IT. *TR

NHTSA ODI #10706330

74,218 miles · Feb 13, 2015
Electrical SystemExterior Lighting

BOTH LEFT AND RIGHT HEADLIGHTS FAILED AND WOULD NOT OPERATE IN LOW BEAM MODE. UPON INSPECTION, I NOTED THAT THE INSULATION FOR THE WIRING INSIDE EACH HEADLIGHT UNIT WAS BRITTLE, CRACKED AND IN SOME CASES THE INSULATION HAD FALLEN COMPLETELY OFF. THIS CAUSED BOTH HEADLIGHTS TO GROUND OUT AND FAIL, POTENTIALLY HAZARDOUS DURING VEH…

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BOTH LEFT AND RIGHT HEADLIGHTS FAILED AND WOULD NOT OPERATE IN LOW BEAM MODE. UPON INSPECTION, I NOTED THAT THE INSULATION FOR THE WIRING INSIDE EACH HEADLIGHT UNIT WAS BRITTLE, CRACKED AND IN SOME CASES THE INSULATION HAD FALLEN COMPLETELY OFF. THIS CAUSED BOTH HEADLIGHTS TO GROUND OUT AND FAIL, POTENTIALLY HAZARDOUS DURING VEHICLE OPERATION AND A POTENTIAL FIRE HAZARD. *TR

NHTSA ODI #10683124

108,000 miles · Jan 22, 2015
Electrical SystemEngine

IT'S NOT LETTING ME SELECT ANY PARTS THERE IS A GLITCH IN THIS WEBSITE. IT IS MY ENTIRE WIRING SYSTEM! HAS COST US 100S OF DOLLARS! *TR

NHTSA ODI #10678248

70,000 miles · Jun 16, 2014
Power Train

THIS IS A WELL DOCUMENTED PROBLEM ALL OVER THE WEB YET VW AND TO DATE THE NHTSA REFUSE TO ADDRESS THE ISSUE. MAYBE THERE IS A REQUIREMENT THAT AT LEAST 13 PEOPLE DIE (GM) BEFORE ANYONE DOES SOMETHING ABOUT IT. PROBLEM IS WITH TRANSMISSION WHICH CAUSES CAR TO JOLT FORWARD AS IF IT IS GETTING RAMMED IN THE REAR OF THE VEHICLE.…

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THIS IS A WELL DOCUMENTED PROBLEM ALL OVER THE WEB YET VW AND TO DATE THE NHTSA REFUSE TO ADDRESS THE ISSUE. MAYBE THERE IS A REQUIREMENT THAT AT LEAST 13 PEOPLE DIE (GM) BEFORE ANYONE DOES SOMETHING ABOUT IT. PROBLEM IS WITH TRANSMISSION WHICH CAUSES CAR TO JOLT FORWARD AS IF IT IS GETTING RAMMED IN THE REAR OF THE VEHICLE. CAN CAUSE LOSS OF CONTROL, WHIP LASH, REAR ENDING, ETC... *TR

NHTSA ODI #10598532

141,323 miles · Feb 18, 2014
Fuel/propulsion System

TL* THE CONTACT OWNS A 2005 VOLKSWAGEN TOUAREG. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE FUEL GAUGE DISPLAYED AN INACCURATE READING. IN ADDITION, THE FUEL TANK LEAKED GASOLINE CONTINUOUSLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS, WHO RECOMMENDED THAT THE VEHICLE BE INSPECTED BY AN A…

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TL* THE CONTACT OWNS A 2005 VOLKSWAGEN TOUAREG. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE FUEL GAUGE DISPLAYED AN INACCURATE READING. IN ADDITION, THE FUEL TANK LEAKED GASOLINE CONTINUOUSLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS, WHO RECOMMENDED THAT THE VEHICLE BE INSPECTED BY AN AUTHORIZED DEALER. THE VEHICLE WAS NOT INSPECTED BY AN AUTHORIZED DEALER NOR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 141,323.

NHTSA ODI #10564758

Official recalls

2

17V583000 · Fuel System, Gasoline:delivery:fuel Pump

Sep 20, 2017

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2004-2007 Touareg vehicles. These gasoline-powered vehicles have a fuel filter flange that may crack, allowing fuel to leak.

Consequence & remedy

Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.

Remedy: Volkswagen will notify owners, and dealers will inspect the fuel filter flange for cracks, replacing the flange if cracks are found. If no cracks are found, a protective cover will be installed onto the filter flange. These repairs will be performed free of charge. The recall began March 9, 2018. Owners may contact Volkswagen customer service at 1-800-893-5298. Volkswagen's number for this recall is 20Ai.

04V592000 · Seat Belts

Dec 15, 2004

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." ALL THREE REAR SEAT POSITIONS AND THE FRONT PASSENGER POSITION ARE EQUIPPED WITH SEAT BELT RETRACTORS THAT HAVE A LOCKING FEATURE WHICH CONVERTS THE RETRACTOR FROM AN EMERGENCY LOCKING RETRACTOR (ELR) MODE TO AN AUTOMATIC LOCKING RETRACTOR (ALR) MODE FOR THE PURPOSES OF CHILD RESTRAINT INSTALLATION. THE BELT MAY DEACTIVATE THE ALR MODE WITH CERTAIN CHILD RESTRAINTS.

Consequence & remedy

Consequence: WHEN INVOLVED IN A CRASH, THE CHILD RESTRAINTS MAY NOT BE PROPERLY SECURED, INCREASING THE RISK OF INJURIES OR DEATH.

Remedy: DEALERS WILL PERMANENTLY INSTALL A 'CLIP' IN EACH OF THE TWO REAR OUTBOARD SEAT BELTS. THE CLIPS WILL PREVENT UNWANTED DEACTIVATION OF THE ALR MODE WITH CHILD SEAT INSTALLATIONS. THE RECALL BEGAN ON APRIL 11, 2005. OWNERS SHOULD CONTACT VW AT 1-800-822-8987.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE06022 · Srs Warning Light Illumination

Opened Jun 19, 2006 · Closed Oct 30, 2006

Status: closed (inferred from source dates) · Air Bags; Air Bags:side/window

MY 2004-05 (TO 11/2004) TOUAREG VEHICLES HAVE A POTENTIALLY FAULTY/LOOSE SIDE AIR BAG WIRING CONNECTOR THAT CAN CAUSE THE WIRING CIRCUIT RESISTANCE TO EXCEED THE DESIGN LIMIT AND ILLUMINATE THE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR BAG LIGHT.ON 02/2005, VW ISSUED A TECHNICAL SERVICE BULLETIN (TSB #69-05-02) TO ADDRESS THIS CONDITION BY REPLACING THE CONNECTOR WITH A DIRECT CONNECTION.VW'S TESTING HAS SHOWN THAT PROPER DEPLOYMENT OF THE SIDE AIR BAG IS NOT AFFECTED BY THE CONNECTOR FAULT.HOWEVER, THERE ARE A LARGE NUMBER OF WARRANTY CLAIMS DUE TO AIR BAG LIGHT (ABL) ILLUMINATION.VW IS PLANNING TO INITIATE A TOUAREG SERVICE PACK/ CUSTOMER SATISFACTION CAMPAIGN (CSC) IN DECEMBER 2006.VW WILL REPLACE THE SIDE AIR BAG WIRING CONNECTOR WITH A DIRECT CONNECTION ON ALL REMAINING UNCORRECTED VEHICLES BUILT PRIOR TO 11/2004.IN ADDITION, VW REPORTS THAT A SMALL NUMBER OF VEHICLES BUILT IN OCTOBER AND NOVEMBER 2003, MAY CONTAIN AN INCORRECTLY MANUFACTURED SIDE AIR BAG MODULE.THIS ALSO MAY PRODUCE ABL ILLUMINATION THAT WOULD BECOME EVIDENT SOON AFTER THE VEHICLE IS PUT INTO SERVICE.WARRANTY DATA INDICATES THAT THESE MODULES HAVE BEEN CORRECTED AND NO LONGER PRESENT A RISK.VW HAS NOT RECEIVED ANY ALLEGED SIDE AIR BAG NON-DEPLOYMENT REPORT.ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Air Bags:side/window

MY 2004-05 (TO 11/2004) TOUAREG VEHICLES HAVE A POTENTIALLY FAULTY/LOOSE SIDE AIR BAG WIRING CONNECTOR THAT CAN CAUSE THE WIRING CIRCUIT RESISTANCE TO EXCEED THE DESIGN LIMIT AND ILLUMINATE THE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR BAG LIGHT.ON 02/2005, VW ISSUED A TECHNICAL SERVICE BULLETIN (TSB #69-05-02) TO ADDRESS THIS CONDITION BY REPLACING THE CONNECTOR WITH A DIRECT CONNECTION.VW'S TESTING HAS SHOWN THAT PROPER DEPLOYMENT OF THE SIDE AIR BAG IS NOT AFFECTED BY THE CONNECTOR FAULT.HOWEVER, THERE ARE A LARGE NUMBER OF WARRANTY CLAIMS DUE TO AIR BAG LIGHT (ABL) ILLUMINATION.VW IS PLANNING TO INITIATE A TOUAREG SERVICE PACK/ CUSTOMER SATISFACTION CAMPAIGN (CSC) IN DECEMBER 2006.VW WILL REPLACE THE SIDE AIR BAG WIRING CONNECTOR WITH A DIRECT CONNECTION ON ALL REMAINING UNCORRECTED VEHICLES BUILT PRIOR TO 11/2004.IN ADDITION, VW REPORTS THAT A SMALL NUMBER OF VEHICLES BUILT IN OCTOBER AND NOVEMBER 2003, MAY CONTAIN AN INCORRECTLY MANUFACTURED SIDE AIR BAG MODULE.THIS ALSO MAY PRODUCE ABL ILLUMINATION THAT WOULD BECOME EVIDENT SOON AFTER THE VEHICLE IS PUT INTO SERVICE.WARRANTY DATA INDICATES THAT THESE MODULES HAVE BEEN CORRECTED AND NO LONGER PRESENT A RISK.VW HAS NOT RECEIVED ANY ALLEGED SIDE AIR BAG NON-DEPLOYMENT REPORT.ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Air Bags

MY 2004-05 (TO 11/2004) TOUAREG VEHICLES HAVE A POTENTIALLY FAULTY/LOOSE SIDE AIR BAG WIRING CONNECTOR THAT CAN CAUSE THE WIRING CIRCUIT RESISTANCE TO EXCEED THE DESIGN LIMIT AND ILLUMINATE THE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR BAG LIGHT.ON 02/2005, VW ISSUED A TECHNICAL SERVICE BULLETIN (TSB #69-05-02) TO ADDRESS THIS CONDITION BY REPLACING THE CONNECTOR WITH A DIRECT CONNECTION.VW'S TESTING HAS SHOWN THAT PROPER DEPLOYMENT OF THE SIDE AIR BAG IS NOT AFFECTED BY THE CONNECTOR FAULT.HOWEVER, THERE ARE A LARGE NUMBER OF WARRANTY CLAIMS DUE TO AIR BAG LIGHT (ABL) ILLUMINATION.VW IS PLANNING TO INITIATE A TOUAREG SERVICE PACK/ CUSTOMER SATISFACTION CAMPAIGN (CSC) IN DECEMBER 2006.VW WILL REPLACE THE SIDE AIR BAG WIRING CONNECTOR WITH A DIRECT CONNECTION ON ALL REMAINING UNCORRECTED VEHICLES BUILT PRIOR TO 11/2004.IN ADDITION, VW REPORTS THAT A SMALL NUMBER OF VEHICLES BUILT IN OCTOBER AND NOVEMBER 2003, MAY CONTAIN AN INCORRECTLY MANUFACTURED SIDE AIR BAG MODULE.THIS ALSO MAY PRODUCE ABL ILLUMINATION THAT WOULD BECOME EVIDENT SOON AFTER THE VEHICLE IS PUT INTO SERVICE.WARRANTY DATA INDICATES THAT THESE MODULES HAVE BEEN CORRECTED AND NO LONGER PRESENT A RISK.VW HAS NOT RECEIVED ANY ALLEGED SIDE AIR BAG NON-DEPLOYMENT REPORT.ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE05042 · Exterior Door Handle Malfunction

Opened Aug 11, 2005 · Closed Dec 21, 2005

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch

VW ISSUED A TECHNICAL SERVICE BULLETIN (TSB) DATED JUNE 10, 2005, DESCRIBING A CONDITION OF EXTERIOR DOOR HANDLE STICKS IN THE OPENED POSITION AFTER THE DOOR IS OPENED.VW DESCRIBED THE CAUSE OF THE PROBLEM TO BE A POTENTIAL FOR INCREASED FRICTION BETWEEN THE DOOR HANDLE AND THE LOCK CYLINDER HOUSING . . . BECAUSE SOME GUIDE NUBS THAT WERE MOLDED INTO THE PLASTIC DOOR HANDLE . . . WERE SLIGHTLY HIGHER THAN SPECIFIED.IN ADDITION TO THE TSB, VW HAS INTRODUCED PRODUCTION CHANGES (LUBRICATION, DELETION OF THE GUIDE NUBS, INTRODUCTION OF A LOW FRICTION GUIDE SURFACE ON THE LOCK CYLINDER HOUSING) TO ADDRESS THE PROBLEM.VW REPORTS THAT THE FAILURE OCCURS PREDOMINANTLY IN THE VERY EARLY LIFE STAGE OF THE VEHICLE.ODI EXAMINATION OF VW'S WARRANTY DATA SHOWS FEWER CLAIMS AS THE VEHICLE AGES.THE ONE INJURY RESULTED WHEN THE UNLATCHED DOOR HIT THE OCCUPANT'S HAND.A SAFETY DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.ODI WILL CONTINUE TO MONITOR COMPLAINTS ANDRESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.