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2004 Volkswagen Beetle

Owner reports · Recalls · Investigations

More warning signs than most Beetle years

Owner complaints for the 2004 Volkswagen Beetle are substantially higher than the model-year median of 49.

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When problems were reported

Mileage at the reported incident

312 reports with mileage · 37 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 157 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 73 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 62 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

7 crash reports13 fire reports2 injury reports

Air Bags complaints

73 reports
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85,000 miles · Oct 9, 2014
Air BagsSeat Belts

DRIVER'S SIDE SEAT BELT WIRING HAS FAILED THUS ILLUMINATING THE AIR BAG LIGHT. THE SEAT BELT WIRING IS OF MINUTE DIAMETER WITH LITTLE SHIELDING AND POOR CONDUIT. BECAUSE THE SEAT BELT MUST FLEX WHEN MOVING THE SEAT FORWARD, THE STRAIN ON THE WIRING IN THE SEAT BELT RIPS THE WIRING FROM IT'S SOLDERED JOINT. THIS CAUSES THE AIR BA…

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DRIVER'S SIDE SEAT BELT WIRING HAS FAILED THUS ILLUMINATING THE AIR BAG LIGHT. THE SEAT BELT WIRING IS OF MINUTE DIAMETER WITH LITTLE SHIELDING AND POOR CONDUIT. BECAUSE THE SEAT BELT MUST FLEX WHEN MOVING THE SEAT FORWARD, THE STRAIN ON THE WIRING IN THE SEAT BELT RIPS THE WIRING FROM IT'S SOLDERED JOINT. THIS CAUSES THE AIR BAG LIGHT TO ILLUMINATE AND CAUSES THE AIR BAG SYSTEM TO REVERT TO A BACKUP ALGORITHM THAT PUTS THE DRIVER IN A DANGEROUS ENVIRONMENT. THIS "BACKUP" ALGORITHM WILL NOT MONITOR VEHICLE SPEED AND WILL AUTOMATICALLY DEPLOY THE AIRBAG AT A DEFAULT AMOUNT OF FORCE REGARDLESS OF IMPACT FORCE. THIS MEANS THAT A MINOR FENDER BENDER THAT REACHES THE AIRBAG FORCE THRESHOLD COULD DEPLOY THE AIRBAG AT A FORCE TOO GREAT AND CONVERSELY A HIGH SPEED IMPACT MAY DEPLOY THE AIRBAG WITH INSUFFICIENT FORCE. THIS IS AN EXTREMELY COMMON PROBLEM ON THIS MODEL YEAR VEHICLE. A QUICK INTERNET SEARCH WILL ALERT YOU AS TO HOW COMMON THIS PROBLEM IS. AFTER CALLING MY LOCAL DEALERSHIP, THEY TOLD ME "WE REPLACE A TON OF THOSE SEATBELTS." VOLKSWAGEN SHOULD ACKNOWLEDGE THIS EGREGIOUS MANUFACTURING DEFECT AND RECALL THIS DEFECTIVE PART BEFORE FATAL CONSEQUENCES FURTHER PROVE THIS IS A DEADLY AND EXTREMELY COMMON PROBLEM. *TR

NHTSA ODI #10643670

Mileage unknown · May 20, 2014
Air BagsSeat Belts

AIRBAG SERVICE LIGHT ON DASH CAME ON. THIS MEANS THE AIRBAGS WERE DISABLED. DEALERSHIP IDENTIFIED THE SEAT BELT CLASP ON THE DRIVER SEAT AS THE PROBLEM. THE ELECTRONICS IN THE CLASP WERE NOT COMMUNICATING CORRECTLY CAUSING THE AIRBAG TO BE DISABLED. THE SEATBELT AS A SAFETY MECHANISM ITSELF WAS NOT COMPROMISED. THE DEALER…

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AIRBAG SERVICE LIGHT ON DASH CAME ON. THIS MEANS THE AIRBAGS WERE DISABLED. DEALERSHIP IDENTIFIED THE SEAT BELT CLASP ON THE DRIVER SEAT AS THE PROBLEM. THE ELECTRONICS IN THE CLASP WERE NOT COMMUNICATING CORRECTLY CAUSING THE AIRBAG TO BE DISABLED. THE SEATBELT AS A SAFETY MECHANISM ITSELF WAS NOT COMPROMISED. THE DEALERSHIP REPRESENTATIVE INDICATED THAT THIS WAS A KNOWN AND COMMON ISSUE WITH THIS VEHICLE MAKE AND MODEL AND THAT THE FIX WAS TO REPLACE THE SEATBELT CLASP AT A COST OF ABOUT $300.00. THE CAUSE OF THE SEATBELT CLASP TO FAIL WAS THE MOTION OF MOVING THE SEAT BACKWARDS AND FORWARDS. TO ACCESS THE REAR SEATS OF THE CAR THE SEAT MUST BE MOVED BACKWARDS AND FORWARDS AS IT IS A TWO DOOR CAR. OVERTIME, THIS ACTIVITY WORE OUT SOME ELECTRONICS IN THE CLASP CAUSING THE AIRBAG TO BE DISABLED. THIS IS NOT A NORMAL WEAR AND TEAR ITEM THAT IS CUSTOMARILY REPLACED SUCH AS TIRES, BRAKE PADS OR WIPER BLADES. THE MANUFACTURE SHOULD RECOGNIZE THIS CRITICAL SAFETY ISSUE AND OFFER TO VOLUNTARILY RECALL THE VEHICLES AND/OR OFFER TO PAY FOR A FIX IN OUR CASE. *TR

NHTSA ODI #10592871

60,000 miles · May 4, 2014
Air Bags

MY AIR BAG WARNING LIGHT CAME ON YET AGAIN. THIS HAS HAPPENED IN THE PAST AND WAS FIXED BY A VW DEALER BY CHANGING THE INFREQUENTLY USED PASSENGER SIDE SEAT BELT BUCKLE. THE COST OF THIS REPAIR WAS $360. THE WARNING LIGHT CAME ON AGAIN LESS THAN ONE YEAR LATER. IT WAS BROUGHT BACK TO THE DEALER AND SCANNED AND FOUND T…

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MY AIR BAG WARNING LIGHT CAME ON YET AGAIN. THIS HAS HAPPENED IN THE PAST AND WAS FIXED BY A VW DEALER BY CHANGING THE INFREQUENTLY USED PASSENGER SIDE SEAT BELT BUCKLE. THE COST OF THIS REPAIR WAS $360. THE WARNING LIGHT CAME ON AGAIN LESS THAN ONE YEAR LATER. IT WAS BROUGHT BACK TO THE DEALER AND SCANNED AND FOUND TO BE A DEFECTIVE AIR BAG CONTROL MODULE. THE ESTIMATE FOR THE FIX WAS ABOUT $800 WITH THE ADVISORY THAT IT MIGHT NOT BE FIXED WITH THAT PART REPLACEMENT. THE SERVICE REPORT READS, "AIRBAG CRASH SENSORS MAY NEED TO BE REPLACED AS WELL IF SOFTWARE IS DIFFERENT FROM NEW MODULE." IT SOUNDS LIKE THE VW TECHNICIANS THEMSELVES ARE GUESSING ABOUT THE REPAIR. THERE IS REPORTEDLY A VW RECALL ON THE 2003-2005 BEETLE AIRBAG CONTROL MODULE BUT THE VW DEALER AS WELL AS VW CUSTOMER SERVICE (800-374-8389) BOTH TELL ME THAT IT DOES NOT APPLY TO MY VEHICLE. THE INTERNET VW BEETLE FORUMS ARE REPLETE WITH REPORTS OF AIRBAG SYSTEM PROBLEMS. I AM SUBMITTING THIS COMPLAINT TO ADD TO THE CURRENT LIST OF SUCH COMPLAINTS WITH THE HOPES THAT VW WILL TAKE RESPONSIBILITY FOR WHAT APPEARS TO BE A SERIOUS SAFETY RELATED DEFECT IN THEIR DESIGN AND/OR MANUFACTURING PROCESS OF THE 2004 VW BEETLE. *TR

NHTSA ODI #10586404

59,000 miles · Apr 7, 2014
Air Bags

TL* THE CONTACT OWNS A 2004 VOLKSWAGEN BEETLE. THE CONTACT STATED THAT THE AIR BAG WARNING LAMP ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE AIR BAG WARNING LAMP ILLUMINATED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 59,00…

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TL* THE CONTACT OWNS A 2004 VOLKSWAGEN BEETLE. THE CONTACT STATED THAT THE AIR BAG WARNING LAMP ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE AIR BAG WARNING LAMP ILLUMINATED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 59,000. THE CURRENT MILEAGE WAS 79,000. UPDATED 05/28/14*LJ UPDATED 8/17/17*CN

NHTSA ODI #10577872

75,000 miles · Mar 12, 2014
Air Bags

TL* THE CONTACT OWNS A 2004 VOLKSWAGEN BEETLE. THE CONTACT STATED THAT THE AIR BAG SENSOR LIGHT WAS ILLUMINATED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 08V178000 (AIR BAGS). THE FAILURE MILEAGE WAS 75,000. *TR

NHTSA ODI #10568844

Mileage unknown · Jun 26, 2013
Air Bags

AIR BAG MODULE LITE STAYS ON. TOOK TO DEALER AND WAS TOLD IT WOULD COST 800 TO REPLACE MODULE. THIS VEHICLE AT THIS HAS ONLY 71802 MILES AS OF JUNE 26,2013. I FEEL THIS IS A MAJOR SAFETY AND SHOULD BE REPLACED BY A VW DEALERSHIP FREE OF CHARGE. *TR

NHTSA ODI #10521973

80,000 miles · Dec 29, 2012
Air BagsElectrical SystemEngine And Engine CoolingFire

CAR WOULDN'T EXCEL WHILE DRIVING SUDDENLY 1 MILE FROM TOWN SUDDENLY TRAFFIC SLOWED FROM SNOW STORM IN TOWN,THE VEHICLE SMELL WAS FUNNY BLACK SMOKED SLOWLY LEAKED INSIDE THE CAR WINDOWS UP HEARD A MISFIRE ENGINE LIGHT WENT ON BLINKED THEN I HEARD LOUD BLAST LIKE I THOUGHT IT WAS A PLOW TRUCKS MUFFLER LOUDNESS REALIZED IR WAS MY …

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CAR WOULDN'T EXCEL WHILE DRIVING SUDDENLY 1 MILE FROM TOWN SUDDENLY TRAFFIC SLOWED FROM SNOW STORM IN TOWN,THE VEHICLE SMELL WAS FUNNY BLACK SMOKED SLOWLY LEAKED INSIDE THE CAR WINDOWS UP HEARD A MISFIRE ENGINE LIGHT WENT ON BLINKED THEN I HEARD LOUD BLAST LIKE I THOUGHT IT WAS A PLOW TRUCKS MUFFLER LOUDNESS REALIZED IR WAS MY VEHICLE STOPPED IMMEDIATELY LESS 1/3 MILE AT BANK. SHUT OFF MOTOR M NOW SEEING SMOKE SLOWLY ENTERED IN THE MIDDLE OF THE 2 FRONT SEATSAND CONSOLE. FEELING HOT UNDER BELLY OF FLOORS. ORANGE GLOW THROUGH ELECTRICAL OUTLET IN BACK OF CONSOLE APPEARED TO BE HOTWITH PLASTIC CASING IN AND UNDER FLOORS HOT SIZZLING CRACKLING UNDER CENTER CASING/I TRY TO CALL 911 MISUSED THE CELL WOULDN'T OPERATE EFFECTIVELY FLAGGED DOWN A MAN N WOMAN AT THE CORNER LIGHT OF BANK THEY DECLINED TO HELP SO I WENT TO CAR PUT SNOW ON COMPARTMENT AND WET IT DOWN AND AIRED OUT SMOKE WITH PASSENGER DOOR OPEN .I WENT IN BANK FOR ASSISTANCE .THIS VEHICLE WAS RECALLED FOR SAFETY ISSUES BY MANUFACTURER IN THE PAST .WERE SAID TO BE CORRECTED BY REPAIRMAN ALSO SAID SEATBELT HARNESS WAS A ISSUE HEATED SEATS WERE A ISSUE AND AIRBAGS TRANNY ALSO RECALLED FOR ELECTRICAL ISSUES AND OR TRANSMISSION AND AIR BAGS ON SOME 2004 VW VEHICLE BEETLES RECALLS SO FAR OCCURRED TO THIS VW WERE AIRBAG SENSORS/ ALSO THE SEATBELT HARNESS CASES WERE BREAKING REPEATEDLY ONCE PURCHASED DUE TO PUTTING THE SEATS UP AND BACK TO GET IN THE VEHICLE. NOW THIS MYSTERIOUS FIRE AND HEADLAMP ISSUE.. *TR

NHTSA ODI #10490430

Mileage unknown · Aug 22, 2011
Air BagsElectrical SystemEngine And Engine Cooling

I RECENTLY PURCHASED A VW BEETLE IN MAY OF 2010, FOR MY BIRTHDAY FROM HOLLYWOOD AUTO BROKERS IN LOS ANGELES, CA. THE CAR RAN SMOOTH FOR ABOUT A COURSE OF FIVE TO SIX MONTHS, I HAD TO RETURN TO THE DEALERSHIP EARLY ON BECAUSE MY HEAD LIGHTS WERE OUT WHEN I FIRST BOUGHT THE CAR. AS I CONTINUED TO DRIVE THE CAR, A JERKING AND EXTRE…

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I RECENTLY PURCHASED A VW BEETLE IN MAY OF 2010, FOR MY BIRTHDAY FROM HOLLYWOOD AUTO BROKERS IN LOS ANGELES, CA. THE CAR RAN SMOOTH FOR ABOUT A COURSE OF FIVE TO SIX MONTHS, I HAD TO RETURN TO THE DEALERSHIP EARLY ON BECAUSE MY HEAD LIGHTS WERE OUT WHEN I FIRST BOUGHT THE CAR. AS I CONTINUED TO DRIVE THE CAR, A JERKING AND EXTREMELY WEIRD DECELERATION OF THE CAR WOULD BEGIN, BUT IT WOULD "POP BACK TO NORMAL" AFTER A WHILE, MAYBE THREE TO TEN SECONDS. THIS HAD GONE ON AND HAS BEEN GOING ON SINCE FIVE MONTHS AFTER I BROUGHT IT. I FINALLY MADE IT BACK INTO THE DEALERSHIP AND HE RODE WITH ME ON A TEST DRIVE AROUND THE CORNER AND OF COURSE IT DIDN'T REPEAT THE PREVIOUS SHOW OF DEFECTS. HE ASSURED ME THE CAR IS JUST BEING BROKEN IN. A YEAR GOES BY AND I DECIDED I WANT TO TRADE IN MY CAR FOR ANOTHER CAR, SO I HEAD TO NISSAN. I TEST DRIVE A CAR AND LOVE IT AND THEN GO IN FOR THE PAPER WORK. THE GUY RUNS MY VIN TO SEE MY CAR VALUE AND COME BACKS AND TELL ME MY CAR TITLE IS SALVAGED. TO MY DISBELIEF AND DISGUST, I IMMEDIATELY CALLED MY FINANCIAL COMPANY, AL FINANCIAL OF GLENDALE, CA THAT I AM LEASING THE CAR FROM. THEY GIVE ME THE RUN AROUND AND ASSURE ME THAT THE TITLE IS CLEAN AND NOT A SALVAGE. I CONTINUE ON MY INVESTIGATION AND COME TO A CARFAX WEBSITE TO GET THE REAL FACTS ON MY DEFECTED VEHICLE. THE INFORMATION REVEALS THAT NOT ONLY IS THE TITLE SALVAGE BUT IT HAD BODILY DAMAGE AND HAD BEEN TOTALED OUT FROM THE INSURANCE COMPANY FROM IT'S PREVIOUS OWNER. THE CAR HAD BEEN BROUGHT BACK FROM MEXICO AND REGISTERED IN THE STATES AGAIN AS A NEW CAR I BELIEVE. I WOULD REALLY LOVE TO GET TO THE BOTTOM OF THIS SITUATION ASAP AND GET SOME CLOSURE ON A RECURRING PROBLEM THAT IS MESSING WITH MY INCOME AS I AM A TRAVEL NURSE FOR HOSPICE PATIENTS. RECENTLY THE WATER PUMP HAS GONE OUT AND I'M NOT SURE YET IF I NEED TO REPLACE THE HEAD GASKETS. I HOPE I CAN HEAR AN RESPONSE IN A GOOD ENOUGH AMOUNT OF TIME SO I CAN WORK OUT AN REIMBURSEMENT OF SOME KIND WITH PAYMENT ON EITHER BEHALF. *TR

NHTSA ODI #10420904

27,000 miles · Aug 8, 2011
Air Bags

TL* THE CONTACT OWNS A 2004 VOLKSWAGEN NEW BEETLE CONVERTIBLE. THE CONTACT STATED THAT THE AIRBAG LIGHT REMAINED ILLUMINATED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO PERFORMED A DIAGNOSTIC TEST AND STATED THAT THE FAILURE WAS LOCATED AT THE AIRBAG CONTROL MODULE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE …

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TL* THE CONTACT OWNS A 2004 VOLKSWAGEN NEW BEETLE CONVERTIBLE. THE CONTACT STATED THAT THE AIRBAG LIGHT REMAINED ILLUMINATED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO PERFORMED A DIAGNOSTIC TEST AND STATED THAT THE FAILURE WAS LOCATED AT THE AIRBAG CONTROL MODULE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 27,000 AND THE CURRENT MILEAGE WAS 32,631.

NHTSA ODI #10417997

30,000 miles · Mar 30, 2011
Air Bags

AIRBAG LIGHT CAME ON AND STAY ON(CONCERNED ABOUT NOT WORKING PROPERLY IN EVENT OF ACCIDENT) TAKEN INTO DEALERSHIP FOR CODE READ: AIRBAG MODULE SHORTED. FRONT PASSENGER SEAT AND CARPET NEED TO BE REMOVED FOR REPLACEMENT OF AIRBAG BECAUSE WIRE UNDER THE SEAT IS TOO SHORT THAT IT TORN WHEN THE SEAT WAS MOVED FORWARD TO ALLOW ACCESS…

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AIRBAG LIGHT CAME ON AND STAY ON(CONCERNED ABOUT NOT WORKING PROPERLY IN EVENT OF ACCIDENT) TAKEN INTO DEALERSHIP FOR CODE READ: AIRBAG MODULE SHORTED. FRONT PASSENGER SEAT AND CARPET NEED TO BE REMOVED FOR REPLACEMENT OF AIRBAG BECAUSE WIRE UNDER THE SEAT IS TOO SHORT THAT IT TORN WHEN THE SEAT WAS MOVED FORWARD TO ALLOW ACCESS TO REAR SEAT. THIS SHOULD BE A MANUFACTURED FAULT. *TR

NHTSA ODI #10393734

Official recalls

3

08V178000 · Air Bags:frontal:sensor/control MODULE-INACTIVE

Apr 17, 2008

VOLKSWAGEN IS RECALLING 76,900 MY 2004-2005 NEW BEETLE AND MY 2003-2005 NEW BEETLE CONVERTIBLES EQUIPPED WITH AN ADVANCED (DUAL-STAGE) AIR BAG SYSTEM. THIS SYSTEM MAY HAVE AIR BAG FRONTAL CRASH SENSORS THAT CONTAIN A SOLDER JOINT ON THE CIRCUIT BOARD THAT MAY CRACK UNDER CERTAIN HIGH TEMPERATURE CONDITIONS. IF THIS OCCURS, THE AIR BAG INDICATOR LIGHT WILL ILLUMINATE AND THE FALLBACK ALGORITHM WILL ENSURE THAT THE FRONT AIR BAGS ALWAYS DEPLOY IN A FRONTAL CRASH IN WHICH THE VEHICLE'S DECELERATION IS HIGH ENOUGH TO ACTIVATE THE FRONTAL AIR BAGS.

Consequence & remedy

Consequence: IN LOW-SEVERITY FRONTAL IMPACTS, THE FRONT AIR BAGS MAY DEPLOY MORE FORCEFULLY THAN DESIGNED, INCREASING THE POSSIBILITY OF INJURY TO OUT-OF-POSITION FRONT SEAT OCCUPANTS.

Remedy: DEALERS WILL INSPECT EACH VEHICLE TO DETERMINE THAT THE SPECIFIC DEFECT CRASH SENSOR IS PRESENT ON ONE OR BOTH SIDES OF THE VEHICLE. ALL OF THE DEFECT CRASH SENSORS WILL BE REPLACED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE JULY 31, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.

07V063000 · Exterior Lighting:brake Lights:switch

Feb 20, 2007

ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.

Consequence & remedy

Consequence: THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.

Remedy: DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH SEPTEMBER 21, 2007. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF THIS POPULATION MAY BE INVOLVED IN EITHER THIS RECALL OR 06V-183, BUT NOT BOTH. THE REMEDY IS THE SAME FOR EACH RECALL. VOLKSWAGEN DEALERS WILL APPLY THE REMEDY BASED ON THE VIN NUMBER OF THE VEHICLE. OWNERS MAY CONTACT VW AT 1-800-822-8987.

04V586000 · Fuel System, Diesel

Dec 15, 2004

ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY LEAD TO A FIRE.

Remedy: DEALERS WILL REPLACE THE DIESEL PUMP. THE RECALL BEGAN ON FEBRUARY 8, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE08012 · Front Air Bag Crash Sensor Failure

Opened Feb 15, 2008 · Closed Apr 24, 2008

Status: closed (inferred from source dates) · Air Bags:frontal:sensor/control MODULE-INACTIVE

CERTAIN SUBJECT VEHICLES, MODEL YEAR (MY) 2003 CONVERTIBLE AND MY 2004 SEDAN AND CONVERTIBLE VEHICLES ARE EQUIPPED WITH AN ADVANCED DUAL-STAGE AIR BAG SYSTEM.THE AIR BAG CRASH SENSORS (#1F0 909 606) CONTAIN A SOLDER JOINT ON THE CIRCUIT BOARD THAT MAY CRACK UNDER CERTAIN HIGH TEMPERATURE CONDITIONS.IF THIS OCCURS, THE AIR BAG INDICATOR LIGHT WILL ILLUMINATE AND THE CONTROL MODULE WILL ENABLE A FALLBACK ALGORITHM THAT WILL ENSURE THAT THE FRONT AIR BAG ALWAYS DEPLOYS IN A FRONTAL CRASH IN WHICH THE VEHICLE'S DECELERATION IS HIGH ENOUGH TO ACTIVATE THE FRONTAL AIR BAGS.HOWEVER, IN LOW-SEVERITY FRONTAL IMPACTS, THE FRONT AIR BAGS MAY DEPLOY MORE FORCEFULLY THAN DESIGNED, INCREASING THE POSSIBILITY OF INJURY TO OUT-OF-POSITION FRONT SEAT OCCUPANTS.VOLKSWAGEN WILL INSPECT FOR THE DEFECTIVE CRASH SENSOR AND REPLACE WITH AN UPDATED DESIGN.IN ADDITION, 16,177 EARLY-MY 2005 NEW BEETLE SEDAN AND CONVERTIBLE VEHICLES (BUILT THROUGH OCT 31, 2004) ARE ALSO INCLUDED IN THE RECALL CAMPAIGN.THIS PRELIMINARY EVALUATION IS CLOSED (SEE RECALL 08V-178)