Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
460–25K
5725–50K
7950–75K
4875–100K
25100–150K
6150K+
261 reports with mileage · 34 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Engine. Review the 122 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Fuel/propulsion System. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
16 crash reports0 fire reports6 injury reports
What owners actually said
295 reports
34,216 miles · Jan 10, 2017
Fuel/propulsion System
VEHICLE STUMBLED AND ENGINE ALMOST DIED WHILE MAKING A TURN IN FRONT OF INCOMING TRAFFIC WITH MY ONE YEAR OLD DAUGHTER IN THE TRUCK. MIL ON WITH CODE P2442 REPORTED, SECONDARY AIR INJECTION MALFUNCTION. THIS 2012 TACOMA IS TOYOTA CERTIFIED WITH 34,216 MILES, SPOKE WITH MULTIPLE TOYOTA REPRESENTATIVES AND ALL HAVE STATED THIS IS …
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VEHICLE STUMBLED AND ENGINE ALMOST DIED WHILE MAKING A TURN IN FRONT OF INCOMING TRAFFIC WITH MY ONE YEAR OLD DAUGHTER IN THE TRUCK. MIL ON WITH CODE P2442 REPORTED, SECONDARY AIR INJECTION MALFUNCTION. THIS 2012 TACOMA IS TOYOTA CERTIFIED WITH 34,216 MILES, SPOKE WITH MULTIPLE TOYOTA REPRESENTATIVES AND ALL HAVE STATED THIS IS NOT A WARRANTIED ITEM. THIS MALFUNCTION IS COMMON ON OTHER TOYOTA TRUCKS WHICH HAVE EXTENDED WARRANTIES ON THE SAME EMISSION COMPONENT IN QUESTION. THIS PROBLEM IS BOTH A SAFETY HAZARD AND AN EMISSIONS HAZARD. IT NEEDS TO BE ADDRESSED.
NHTSA ODI #10944021
114,000 miles · Jan 9, 2017
Engine
THE CHECK ENGINE LIGHT AND TRAC OFF LIGHTS CAME ON. THE VEHICLE LOST POWER AND NEARLY DID NOT MAKE IT UP A HILL. CODES WERE READ AT A LOCAL AUTO PARTS STORE INDICATING P2440 & P2442. TOOK IT TO THE TOYOTA DEALER WHO CONFIRMED THE CODES AND INDICATED THE SECONDARY AIR INJECTION VALVES WERE BURNED OUT AND STUCK OPEN, REQUIRING REP…
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THE CHECK ENGINE LIGHT AND TRAC OFF LIGHTS CAME ON. THE VEHICLE LOST POWER AND NEARLY DID NOT MAKE IT UP A HILL. CODES WERE READ AT A LOCAL AUTO PARTS STORE INDICATING P2440 & P2442. TOOK IT TO THE TOYOTA DEALER WHO CONFIRMED THE CODES AND INDICATED THE SECONDARY AIR INJECTION VALVES WERE BURNED OUT AND STUCK OPEN, REQUIRING REPLACEMENT. THE PARTS WERE REPLACED AT A SIGNIFICANT COST TO ME. AN INTERNET SEARCH REVEALED THAT THIS CONDITION IS COMMON TO THE 2012 TOYOTA TACOMA. A SIMILAR ISSUE INVOLVING THE TOYOTA TUNDRA WAS ALSO DISCOVERED. *TR
NHTSA ODI #10943955
91,000 miles · Jan 9, 2017
EngineVehicle Speed Control
2012 TACOMA WITH 91,000 MILES: WHILE LEAVING WORK AND TRYING TO ACCELERATE ONTO HIGHWAY THE "CHECK ENGINE" AND "TRAC OFF" LIGHTS ILLUMINATED. VEHICLE WENT INTO "LIMP MODE" AND WOULD NOT GO FASTER THAN 35 MPH. I HAD TO QUICKLY PULL OFF THE ROAD AS TO NOT CAUSE AN ACCIDENT. I TOOK VEHICLE TO MAC HAIK TOYOTA AND RECEIVED THE CODE …
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2012 TACOMA WITH 91,000 MILES: WHILE LEAVING WORK AND TRYING TO ACCELERATE ONTO HIGHWAY THE "CHECK ENGINE" AND "TRAC OFF" LIGHTS ILLUMINATED. VEHICLE WENT INTO "LIMP MODE" AND WOULD NOT GO FASTER THAN 35 MPH. I HAD TO QUICKLY PULL OFF THE ROAD AS TO NOT CAUSE AN ACCIDENT. I TOOK VEHICLE TO MAC HAIK TOYOTA AND RECEIVED THE CODE P2445. I HAD TO REPLACE AIR SWITCH VALVE ASSEMBLY $690, AIR W/BRA PUMP ASSEMBLY $813, AIR TUBE GASKETS $132, LABOR $610. TOTAL $2063!!!! FROM RESEARCHING, THIS IS A KNOWN PROBLEM WITH 2012 TACOMAS, AND HAD PREVIOUSLY BEEN AN ISSUE WITH OLDER TUNDRAS, WHICH TOYOTA ISSUED A TSB FOR. TOYOTA REFUSES TO REPAIR THIS UNDER WARRANTY (FEDERAL EMISSIONS) EVEN THOUGH THE FAILED PART IS DIRECTLY TIED TO THE EMISSIONS SYSTEM! "THE SYSTEM IS USED TO PUMP ADDITIONAL AIR INTO THE EXHAUST MANIFOLD UPON STARTUP TO DILUTE THE OVER-RICH CONDITIONS THAT LEAD TO INCREASED POLLUTION. (HOW IS THAT NOT AN EMISSIONS RELATED PART?) THE FAILURE OR WARPING OF THE ONE-WAY CHECK VALVE CAUSES HOT EXHAUST GASES TO BACKFLOW INTO THE SOLENOID, AND MELTING THE GASKETS. THIS ENDS UP BLOCKING THE SEALING PLATE AND CAUSING IT TO REMAIN IN THE OPEN POSITION. THE DANGER IS THAT THE HOT EXHAUST IS THEN FED INTO A PLASTIC AIR PUMP CAUSING IT TO POTENTIALLY MELT OR CATCH FIRE!" THE FACT THAT THIS FORCES THE VEHICLE INTO "LIMP MODE" IS ALSO A HUGE SAFETY CONCERN AS IT WILL NOT ALLOW THE VEHICLE TO TRAVEL ABOVE 35 MPH AND COULD LEAD TO SERIOUS ACCIDENTS IF TRAVELING AT HIGH SPEED ON THE INTERSTATE OR HIGHWAY DUE TO THE UNEXPECTED, SUDDEN DECELERATION. FAILED ASSEMBLY IS TOYOTA PART NUMBER : 25710-31020. THIS PART NUMBER HAS BEEN SUPERSEDED BY P/N: 25710-31022. *TR
NHTSA ODI #10943863
37,000 miles · Jan 5, 2017
Fuel/propulsion System
SECONDARY AIR INJECTION SYSTEM TRUCK WOULD NOT ACCELERATE AND LOST POWER. I'VE NOTICED IT HAS DONE THIS SINCE NEW. I NOW HAVE 37,000 MILES ON IT AND HAVE RECEIVED MESSAGES CHECK ENGINE LIGHT AND TRAC OFF MESSAGES. THIS IS VERY DANGEROUS AS YOU HAVE NO ENGINE POWER WHEN ENTERING INTO TRAFFIC. THE TRUCK WILL NOT GO OVER 35 MILES A…
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SECONDARY AIR INJECTION SYSTEM TRUCK WOULD NOT ACCELERATE AND LOST POWER. I'VE NOTICED IT HAS DONE THIS SINCE NEW. I NOW HAVE 37,000 MILES ON IT AND HAVE RECEIVED MESSAGES CHECK ENGINE LIGHT AND TRAC OFF MESSAGES. THIS IS VERY DANGEROUS AS YOU HAVE NO ENGINE POWER WHEN ENTERING INTO TRAFFIC. THE TRUCK WILL NOT GO OVER 35 MILES AN HOUR AND TAKES FOR EVER TO GAIN SPEED.
NHTSA ODI #10940024
35,000 miles · Jan 2, 2017
Engine
I LEFT THE GYM YESTERDAY AND THE TRUCK HAD NO POWER AND WOULD NOT ACCELERATE, I ALMOST GOT T-BONED PULLING INTO TRAFFIC. I LOOKED DOWN AND THE CHECK ENGINE LIGHT WAS ON AS WELL AS THE TRACTION CONTROL LIGHT. RAN BY AUTOZONE AND HAD THEM SCAN THE OBD AND IT SHOWED P2442 ERROR CODE. I TOOK IT BY THE DEALER THIS MORNING AND THEY…
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I LEFT THE GYM YESTERDAY AND THE TRUCK HAD NO POWER AND WOULD NOT ACCELERATE, I ALMOST GOT T-BONED PULLING INTO TRAFFIC. I LOOKED DOWN AND THE CHECK ENGINE LIGHT WAS ON AS WELL AS THE TRACTION CONTROL LIGHT. RAN BY AUTOZONE AND HAD THEM SCAN THE OBD AND IT SHOWED P2442 ERROR CODE. I TOOK IT BY THE DEALER THIS MORNING AND THEY SAY BOTH BY-PASS VALVES ARE GONE AS WELL AS THE AIR INJECTION PUMP. ESTIMATE WAS $1,798. THIS IS A 2012 MODEL AS SEEMS TO BE THE NORM WITH THIS FAILURE. BUT WITH ONLY 35K MILES. I TOLD THEM THIS WAS RIDICULOUS FOR THIS TO HAPPEN ON THIS MODEL WITH THIS LOW OF A MILEAGE AND THAT THIS SHOULD BE COVERED UNDER WARRANTY. THE SERVICE REP SAID IT WASN'T AND HER HANDS WERE TIED. I TALKED TO THE SERVICE MANAGER AS WELL AS THE GM. SO FAR TOYOTA HAS REFUSED TO RESOLVE THIS ISSUE IN A FAIR MANNER. THIS IS A KNOW PROBLEM BY TOYOTA ON THE 2012 MODEL TACOMA'S. THEY ARE HAVING THE SAME ISSUE ON THE TUNDRA TRUCKS AND ARE COVERING THESE PARTS UNDER A 150,000 MILE EXTENDED WARRANTY. THERE ARE MANY REPORTS OF THIS SAME FAILURE WITH THE TACOMA'S BUT TOYOTA SO FAR IS REFUSING TO ADDRESS THIS ISSUE. WHEN THIS FAILURE DOES OCCUR THE VEHICLES GO INTO "LIMP" MODE. THIS CAN BE VERY DANGEROUS IF UNEXPECTEDLY YOU LOOSE POWER OR SPEED WHILE MERGING, PULLING INTO TRAFFIC OR ON THE FREEWAY. *TR
NHTSA ODI #10939057
115,000 miles · Jan 1, 2017
Engine
SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE ERROR CODE P2440 AND P2442 TRUCK IS NOW IN LIMP MODE AND UNDRIVEABLE
NHTSA ODI #10938995
50,000 miles · Dec 30, 2016
Engine
I GOT THE ENGINE LIGHTS ON IN THE MORNING STARTING THE TRUCK ON NOV 3, AND TRUCK WENT INTO LIMP MODE. GOT IT HOME AND LET IT SIT FOR A BIT AND THEN IT SEEMED TO BE OKAY ACCELERATING BUT THE ENGINE LIGHTS WERE STILL ON. TOOK IT TO TOYOTA AND WAS READING THE DREADED P2442 SECONDARY AIR INJECTION SYSTEM CODE. THEY CLEARED THE CODE …
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I GOT THE ENGINE LIGHTS ON IN THE MORNING STARTING THE TRUCK ON NOV 3, AND TRUCK WENT INTO LIMP MODE. GOT IT HOME AND LET IT SIT FOR A BIT AND THEN IT SEEMED TO BE OKAY ACCELERATING BUT THE ENGINE LIGHTS WERE STILL ON. TOOK IT TO TOYOTA AND WAS READING THE DREADED P2442 SECONDARY AIR INJECTION SYSTEM CODE. THEY CLEARED THE CODE AND DROVE IT AROUND; CLEARED AGAIN THEY DEEMED IT OKAY AND CHARGED ME $60 FOR THE CODE READ. LEAVE TO DRIVE TO WORK AGAIN THIS MORNING AND BAM, THE LIGHTS BACK ON AND THE THING IS BACK INTO LIMP MODE WITH BARELY ANY POWER TO THE ENGINE. HAD TO DRIVE THIS TRUCK IN THIS UNSAFE CONDITION BACK TO MY HOUSE. I READ SO MUCH ONLINE ABOUT HOW MANY PEOPLE ARE AFFECTED WITH THIS SAME DEFECTIVE PART AND TOYOTA QUOTED ME $2300 CAD + 13% TAX TO FIX IT AND REPLACE THE SECONDARY AIR INJECTION PUMP/VALVE. NOT COVERED UNDER ANY WARRANTY NOR MY EXTRA CARE PROTECTION PLAN I PAID FOR.
NHTSA ODI #10938799
89,324 miles · Dec 30, 2016
Engine
AIR INJECTION PUMP AND DIVERTER VALVE ASSEMBLY FAILED CAUSING VEHICLE TO ENTER LIMP MODE. VEHICLE WAS MOVING AT LOW SPEED FROM A FRESH START UP. TOYOTA HAS RECOGNIZED THE ISSUE ON THE TUNDRA TRUCK AND EXTENDED 150K MILE WARRANTY ON THE PART. THEY HAVE NOT EXTENDED THE SAME CONSIDERATION ON THE TACOMA. BASED ON RESEARCH AND…
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AIR INJECTION PUMP AND DIVERTER VALVE ASSEMBLY FAILED CAUSING VEHICLE TO ENTER LIMP MODE. VEHICLE WAS MOVING AT LOW SPEED FROM A FRESH START UP. TOYOTA HAS RECOGNIZED THE ISSUE ON THE TUNDRA TRUCK AND EXTENDED 150K MILE WARRANTY ON THE PART. THEY HAVE NOT EXTENDED THE SAME CONSIDERATION ON THE TACOMA. BASED ON RESEARCH AND DISCUSSION WITH DEALER IT IS A KNOWN ISSUE ON THE 2012 TACOMA. COST TO REPAIR I WAS $1484.14. *TR
NHTSA ODI #10938779
40,964 miles · Dec 29, 2016
EngineUnknown Or Other
HEADED TO WORK TO FIND CHECK ENGINE LIGHT ILLUMINATED. TRUCK HAS LESS THAN 41,000 MILES. WENT TO AUTOZONE, CODE READER PROVIDED P2442 AND P2440 ERRORS RELATED TO THE SECONDARY AIR INJECTION SYSTEM VALVES. FOLLOWED UP WITH LOCAL TOYOTA DEALER. DEALER RAN DIAGNOSTIC AND FOUND SECONDARY AIR INJECTION SYSTEM VALVES STUCK OPEN IN BAN…
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HEADED TO WORK TO FIND CHECK ENGINE LIGHT ILLUMINATED. TRUCK HAS LESS THAN 41,000 MILES. WENT TO AUTOZONE, CODE READER PROVIDED P2442 AND P2440 ERRORS RELATED TO THE SECONDARY AIR INJECTION SYSTEM VALVES. FOLLOWED UP WITH LOCAL TOYOTA DEALER. DEALER RAN DIAGNOSTIC AND FOUND SECONDARY AIR INJECTION SYSTEM VALVES STUCK OPEN IN BANKS 1 AND 2. DEALER WANTS TO REPLACE PARTS 17600-0P040: PUMP ASSEMBLY; 25710-31022: VALVE ASSEMBLY; AND THE 4 RELATED GASKETS, PART 17377-31010. QUOTE WAS FOR ALMOST $2400. AGAIN, THE VEHICLE IS 2012, LESS THAN 41K MILES! RESEARCHING THE TACOMA FORUMS ONLINE, THIS APPEARS TO BE A COMMON PROBLEM WITH THIS GENERATION MODEL AND MORE EVEN MORE SO WITH 2012'S. ONE OF THE DEALER'S SERVICE ADVISORS INFORMED ME THAT THIS IS ALSO A COMMON PROBLEM WITH TUNDRAS. FURTHERMORE, WHILE DRIVING, THE VEHICLE WOULD GO IN AND OUT OF "LIMP MODE" AND I HAD NO WARNING AS TO WHEN IT WOULD OR WOULD NOT BE IN THIS MODE, OTHER THAN BY THE WAY THE VEHICLE WAS HANDLING. LIMP MODE WOULD ONLY ALLOW TRANSMISSION TO SHIFT INTO 2ND OR 3RD AND NO MORE THAN 30 MPH, LESS IF CLIMBING AN INCLINE. AT OTHER TIMES, VEHICLE WOULD DRIVE NORMALLY. THE SWITCHING IN AND OUT OF THIS PROTECTIVE MODE SEEMS PARTICULARLY DANGEROUS. *TR
NHTSA ODI #10938583
53,000 miles · Dec 29, 2016
Electrical System
SECONDARY AIR INJECTION VALVE STUCK CODES P2440,P2442. TRUCK GOES INTO LIMP MODE AND YOU CAN ONLY GO A MAX OF 40 MPH.TOYOTA KNOWS ABOUT THESE ISSUES AND DOES NOTHING ABOUT IT
Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.
Consequence & remedy
Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.
Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.
Additional source detail variants (2)
Equipment
Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.
Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.
Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.
Structure:body:hood:hinge And Attachments
Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.
Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.
Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2008-2014 FJ Cruiser and Tacoma vehicles equipped with accessory wheels and tires installed by Toyota or dealers prior to the vehicle's first sale. The affected vehicles may list incorrect spare tire size and/or cold tire inflation information on the tire placard. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard No. 110, "Tire Selection and Rims for Passenger Cars."
Consequence & remedy
Consequence: If the spare tire is inflated to the incorrect pressure provided on the placard, tire failure may occur while it is being driven on, increasing the risk of a crash.
Remedy: For the involved vehicles, overlay stickers to correct the tire placard will either be mailed to owners or provided to dealers for placement over the incorrect information on the placard. The recall is expected to begin in September 2014. Owners may contact Toyota customer service at 1-800-331-4331.
Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.
Consequence & remedy
Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.
Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.
Additional source detail variants (2)
Electronic Stability Control (esc)
Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.
Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.
Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.
Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.
Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.
Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.
Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2012-2013 Tacoma vehicles equipped with 18" Maverick Alloy Wheels. In the affected vehicles, the spare tire requires the use of a different style of lug nut to attach it to the vehicle than the other wheels use. These lug nuts were not provided with the vehicle.
Consequence & remedy
Consequence: If the spare tire/wheel is installed on the vehicle using the lug nuts from another wheel, damage to the wheel could result and may eventually lead to a loose wheel, increasing the risk of a crash.
Remedy: SET will notify owners, and dealers will: (a) Install a Warning Label on the spare tire/wheel, (b) supply a bag containing proper spare wheel lug nuts, and (c) place an Owner's Manual Addendum in the vehicle's glove box. The recall began on January 23, 2014. Owners may contact SET at 1-954-429-2000.
Southeast Toyota is recalling certain model year 2008 and 2010-2013 Toyota Tundra, 2010-2012 Rav4, 2012 Toyota Sequoia, 2010-2011 Toyota Corolla, 2010-2011 Toyota Camry and Camry Hybrid, 2010-2013 Toyota Highlander and Highlander Hybrid, 2010-2013 Toyota FJ Cruiser, 2011 Toyota Land Cruiser, 2010-2013 Toyota Venza, 2010-2011 Toyota 4Runner, 2010-2013 Toyota Tacoma, 2011-2012 Toyota Sienna, 2012 Toyota Prius, 2013 Scion FR-S, 2011 Scion XD, 2011 Scion XB, and 2012 Scion TC vehicles. These vehicles were sold with labels that were outside the allowable one percent of accuracy of actual weight added. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) Number 110, "Tire Selection and Rims."
Consequence & remedy
Consequence: An inaccurate label could lead to owners overloading their vehicles and tires. An overloaded vehicle can result in a tire failure which may result in a vehicle crash, personal injury, or property damage.
Remedy: Southeast Toyota will notify owners and provide a corrected label with instructions concerning its installation. A small group of the affected vehicles will need additonal remedies which are still being developed. The recall began on May 28, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.
Consequence & remedy
Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.
Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
Additional source detail variants (2)
Seats
Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.
Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.
Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
Air Bags:frontal:sensor/control MODULE-INACTIVE
Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.
Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.
Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
GULF STATES TOYOTA (GST) IS RECALLING CERTAIN MODEL YEAR 2012 TACOMA TRUCKS. THE TIRE AND LOADING INFORMATION PLACARD ON EACH VEHICLE CONTAINS INACCURATE SPARE TIRE SIZE AND COLD INFLATION PRESSURE INFORMATION. THUS, THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110,TIRE SELECTION AND RIMS.
Consequence & remedy
Consequence: AN INCORRECT PLACARD COULD LEAD TO IMPROPER SPARE TIRE USE OR REPLACEMENT WHICH COULD RESULT IN A TIRE FAILURE, INCREASING THE RISK OF A CRASH.
Remedy: GST WILL NOTIFY OWNERS, AND SEND EACH OWNER A CORRECTED PLACARD, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 5, 2012. OWNERS MAY CONTACT GULF STATES TOYOTA, INC. AT 1-713-744-3465.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
EA19001 · Electrical Overstress
Opened Apr 19, 2019 · Closed Sep 19, 2024
Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module
The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect. During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW. The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications. The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU. In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment. FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle. Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW. These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes. An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time. In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU. This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners. Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW. The risk associated with the ASIC is equally shared among all OEMS involved in the investigation. The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage. There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation. The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU. If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC. Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC. All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled. In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024. With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.
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