IllustrationFAULT CODES P2440 AND P2442, POWERTRAIN - AUXILIARY EMISSION CONTROLS. AIR PUMP FAILING AT 41,000 MILES. DEALER REPAIR COST IS $1,900. VEHICLE GOES IN TO "LIMP MODE" WHEN STARTED, THAT DRASTICALLY REDUCES POWER.
2012 Toyota Tacoma
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2012 Toyota Tacoma do not stand out strongly from the model-year median of 228.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Tacoma years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
460–25K
5725–50K
7950–75K
4875–100K
25100–150K
6150K+
261 reports with mileage · 34 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine. Review the 122 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel/propulsion System. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
16 crash reports0 fire reports6 injury reports
Engine complaints
122 reportsWHILE COMMUTING TO WORK THE ENGINE LIGHT AND TRACTION CONTROL LIGHT CAME ON, CAUSING MY TRUCK TO SLOW DOWN, VERY SLOW. IT WOULD NOT LET ME ACCELERATE AND DISABLED MY PROGRESS TO AROUND 2000 RPMS. THIS COULD HAVE BEEN A VERY SERIOUS OR A DANGEROUS SITUATION ESPECIALLY IF I WAS TOWING A LOAD OR IN A MAJOR TRAFFIC SITUATION. CODES…
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WHILE COMMUTING TO WORK THE ENGINE LIGHT AND TRACTION CONTROL LIGHT CAME ON, CAUSING MY TRUCK TO SLOW DOWN, VERY SLOW. IT WOULD NOT LET ME ACCELERATE AND DISABLED MY PROGRESS TO AROUND 2000 RPMS. THIS COULD HAVE BEEN A VERY SERIOUS OR A DANGEROUS SITUATION ESPECIALLY IF I WAS TOWING A LOAD OR IN A MAJOR TRAFFIC SITUATION. CODES - 2440 AND 2442 WERE THE CAUSES OF THIS SCARY ACCOUNT.
SECONDARY AIR INJECTION SWITCHING VALVE MALFUNCTION RELATED TO EMISSIONS. CODE P2440 & P2442,
AT START UP "CHECK ENGINE" AND "TRAC OFF" LIGHTS WERE ON. TRUCK HAD NO ACCELERATION AND TRANSMISSION WOULD NOT SHIFT. I TOOK THE CAR TO THE DEALERSHIP AND DIAGNOSTIC CODES P2440 AND P2442 WERE DETECTED. DEALER HAD TO REPLACE THE AIR INJECTION SYSTEM BANK 1 AND BANK 2. DURING RESEARCH, I DISCOVERED NUMEROUS OTHER OWNERS OF 2012 …
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AT START UP "CHECK ENGINE" AND "TRAC OFF" LIGHTS WERE ON. TRUCK HAD NO ACCELERATION AND TRANSMISSION WOULD NOT SHIFT. I TOOK THE CAR TO THE DEALERSHIP AND DIAGNOSTIC CODES P2440 AND P2442 WERE DETECTED. DEALER HAD TO REPLACE THE AIR INJECTION SYSTEM BANK 1 AND BANK 2. DURING RESEARCH, I DISCOVERED NUMEROUS OTHER OWNERS OF 2012 TACOMA'S COMPLAING ABOUT THE SAME ISSUE. SOME EVEN LOST POWER WHILE DRIVING. ALSO, THE TUNDRA APPARENTLY HAD A SIMILAR ISSUE BEING REPORTED
TL* THE CONTACT OWNS A 2012 TOYOTA TACOMA. AFTER STARTING THE VEHICLE, THE CHECK ENGINE, TRACTION CONTROL, AND MAINTINENCE INDICATORS REMAINED ILLUMINATED. WHILE DRIVING, THE VEHICLE WOULD NOT ACCELERATE PAST 25 MPH. THE VEHICLE WAS TAKEN TO AUTONATION TOYOTA IN HOUSTON, TEXAS WHERE IT WAS DIAGNOSED THAT THE ENGINE AIR PUMP AND …
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TL* THE CONTACT OWNS A 2012 TOYOTA TACOMA. AFTER STARTING THE VEHICLE, THE CHECK ENGINE, TRACTION CONTROL, AND MAINTINENCE INDICATORS REMAINED ILLUMINATED. WHILE DRIVING, THE VEHICLE WOULD NOT ACCELERATE PAST 25 MPH. THE VEHICLE WAS TAKEN TO AUTONATION TOYOTA IN HOUSTON, TEXAS WHERE IT WAS DIAGNOSED THAT THE ENGINE AIR PUMP AND AIR VALVE WERE FAULTY AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 45,000.
TL* THE CONTACT OWNS A 2012 TOYOTA TACOMA. WHILE DRIVING 62 MPH, THE CHECK ENGINE INDICATOR ILLUMINATED AND THE VEHICLE BEGAN TO LOSE POWER. THE CONTACT STATED THAT THE VEHICLE EXPERIENCED A LIMP HOME SETTING. THE CONTACT STATED THAT HE WAS AES CERTIFIED. THE CONTACT STATED THAT THE TOW HITCH WAS IN USE WHEN THE FAILURE OCCURRED…
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TL* THE CONTACT OWNS A 2012 TOYOTA TACOMA. WHILE DRIVING 62 MPH, THE CHECK ENGINE INDICATOR ILLUMINATED AND THE VEHICLE BEGAN TO LOSE POWER. THE CONTACT STATED THAT THE VEHICLE EXPERIENCED A LIMP HOME SETTING. THE CONTACT STATED THAT HE WAS AES CERTIFIED. THE CONTACT STATED THAT THE TOW HITCH WAS IN USE WHEN THE FAILURE OCCURRED. THE VEHICLE WAS TAKEN TO A LOCAL DEALER (FIORE TOYOTA VOLKSWAGEN 1000 S. LOGAN BLVD, HOLIDAYSBURG, PA 16648) WHERE IT WAS DIAGNOSED THAT THE SECONDARY AIR INJECTION SWITCHING VALVE FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BY THE CONTACT. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, BUT DID NOT OFFER ANY ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 88,000.
I WAS LEAVING WORK AND PULLING ONTO THE HIGHWAY WHEN I NOTICED MY CHECK ENGINE LIGHT CAME ON, AS WELL AS THE TRAC OFF LIGHT. I WENT TO PULL INTO TRAFFIC AND IMMEDIATELY REALIZED THAT WHATEVER WAS WRONG PUT MY TRUCK INTO LIMP MODE AND HAD A 2500 RPM LIMIT. THIS WAS A 60 MPH HIGHWAY AND I COULDN'T GO MORE THAN 35 MPH. THE TRAFFIC …
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I WAS LEAVING WORK AND PULLING ONTO THE HIGHWAY WHEN I NOTICED MY CHECK ENGINE LIGHT CAME ON, AS WELL AS THE TRAC OFF LIGHT. I WENT TO PULL INTO TRAFFIC AND IMMEDIATELY REALIZED THAT WHATEVER WAS WRONG PUT MY TRUCK INTO LIMP MODE AND HAD A 2500 RPM LIMIT. THIS WAS A 60 MPH HIGHWAY AND I COULDN'T GO MORE THAN 35 MPH. THE TRAFFIC COMING WAS IMMEDIATELY UPON ME AND I HAD TO PULL OVER AND PUT ON MY HAZARD LIGHTS AS THESE VEHICLES HAD TO SLAM ON THEIR BRAKES, HONK, AND SWERVE AROUND ME. I BROUGHT IT INTO THE DEALERSHIP AND THEY READ CODE P2442. WHICH IS FOR A STUCK SECONDARY AIR INJECTION VALVE. THEY FOUND WATER IN THE VALVES AND THEY HAD TO BE REPLACED. DOING SOME RESEARCH I FOUND THIS IS A VERY COMMON ISSUE IN 2ND GEN TACOMAS, MOSTLY THE 2012. THIS A VERY WELL KNOWN ISSUE, ESPECIALLY TO TOYOTA, AND THEY HAVE SO FAR DONE NOTHING ABOUT IT. THIS LED TO A VERY DANGEROUS NEAR CRASH INCIDENT WHICH I THEN HAD TO PAY OVER 1200 DOLLARS TO FIX. THIS IS COMPLETELY UNACCEPTABLE. TOYOTA MUST AT LEAST TAKE OWNERSHIP OF THEIR POORLY DESIGNED PARTS AND COVER THE REPLACEMENT OF THESE VALVES AND PUMPS. THIS IS HAPPENING ALL OVER THE COUNTRY ON A CONSISTENT AND PERSISTENT BASIS. PLEASE MAKE TOYOTA ADDRESS THIS, THEIR CUSTOMERS DESERVE SO MUCH BETTER.
SECONDARY AIR INJECTION SYSTEM (P2442). THIS HARDWARE DEFECT HAS BEEN A RECALL FOR TUNDRA BUT NOT FOR TACOMA. THE PART IS DEFECTIVE ON MOST 2012 TACOMA AND VERY EXPENSIVE TO REPLACE. THERE ARE SAFETY ISSUE AS THE VEHICLE UNABLE TO ACCELERATE, BUT ONLY ABLE TO LIMP. THERE ARE MANY DISCUSSIONS ABOUT THIS ISSUE BUT TOYOTA HAS NO…
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SECONDARY AIR INJECTION SYSTEM (P2442). THIS HARDWARE DEFECT HAS BEEN A RECALL FOR TUNDRA BUT NOT FOR TACOMA. THE PART IS DEFECTIVE ON MOST 2012 TACOMA AND VERY EXPENSIVE TO REPLACE. THERE ARE SAFETY ISSUE AS THE VEHICLE UNABLE TO ACCELERATE, BUT ONLY ABLE TO LIMP. THERE ARE MANY DISCUSSIONS ABOUT THIS ISSUE BUT TOYOTA HAS NOT DONE ANYTHING ABOUT THIS.
VEHICLE WAS IN MOTION ON RAINY, WET HIGHWAY WHEN CHECK ENGINE LIGHT WENT ON AND TRACTION CONTROL WAS SHUT OFF. THE SECONDARY AIR INJECTION SWITCHING VALVE IS APPARENTLY STUCK CLOSED, WHICH FOR SOME REASON SHUTS OFF THE TRACTION CONTROL. IT IS MY UNDERSTANDING FROM SPEAKING WITH OTHER TACOMA AND TUNDRA OWNERS THAT HAD THE VALVES …
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VEHICLE WAS IN MOTION ON RAINY, WET HIGHWAY WHEN CHECK ENGINE LIGHT WENT ON AND TRACTION CONTROL WAS SHUT OFF. THE SECONDARY AIR INJECTION SWITCHING VALVE IS APPARENTLY STUCK CLOSED, WHICH FOR SOME REASON SHUTS OFF THE TRACTION CONTROL. IT IS MY UNDERSTANDING FROM SPEAKING WITH OTHER TACOMA AND TUNDRA OWNERS THAT HAD THE VALVES GOTTEN STUCK OPEN, THE VEHICLE GOES INTO "LIMP MODE" WHICH AUTOMATICALLY DECREASES SPEED TO 20MPH. OBVIOUSLY, EITHER OF THESE OCCURRENCES ARE PARTICULARLY UNSAFE IN RAINY AND WET CONDITIONS, AND THE DECREASE IN SPEED IS UNSAFE DURING ANY HIGHWAY TRAVELING. THIS IS APPARENTLY A BIG ENOUGH ISSUE ON THE TUNDRA MODELS FOR TOYOTA TO EXTEND THE WARRANTY TO 150,000MI, YET THEY HAVE DONE NOTHING FOR THE TACOMAS WHICH HAVE AN IDENTICAL SYSTEM AND PARTS.
FAILURE OF THE SECONDARY AIR INJECTION PUMP AND VALVE EMISSION SYSTEM PROMPTED ENGINE TO RUN IN A REDUCED POWER MODE, AND THIS OCCURRED ON A ON A RELATIVELY NEW VEHICLE WITH BELOW AVERAGE MILEAGE. WHILE SETTING MAY PROTECT ENGINE, THIS CREATED AN UNSAFE DRIVING ENVIRONMENT FOR VEHICLE WITHIN FAST MOVING TRAFFIC. MY COMPLIANT I…
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FAILURE OF THE SECONDARY AIR INJECTION PUMP AND VALVE EMISSION SYSTEM PROMPTED ENGINE TO RUN IN A REDUCED POWER MODE, AND THIS OCCURRED ON A ON A RELATIVELY NEW VEHICLE WITH BELOW AVERAGE MILEAGE. WHILE SETTING MAY PROTECT ENGINE, THIS CREATED AN UNSAFE DRIVING ENVIRONMENT FOR VEHICLE WITHIN FAST MOVING TRAFFIC. MY COMPLIANT IS NOT RELATED TO THE REDUCED DRIVING MODE THAT MAY HAVE PROTECTED THE ENGINE, BUT RATHER THE POOR DESIGN OF THE AIR-PUMP/VALVE SYSTEM THAT PREMATURELY FAILED CAUSING THE REDUCED POWER MODE.
Official recalls
717V425000 · Equipment; Structure:body:hood:hinge And Attachments
Jul 3, 2017
Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.
Consequence & remedy
Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.
Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.
Additional source detail variants (2)
Equipment
Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.
Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.
Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.
Structure:body:hood:hinge And Attachments
Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.
Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.
Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.
14V475000 · Equipment:other:labels
Aug 4, 2014
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2008-2014 FJ Cruiser and Tacoma vehicles equipped with accessory wheels and tires installed by Toyota or dealers prior to the vehicle's first sale. The affected vehicles may list incorrect spare tire size and/or cold tire inflation information on the tire placard. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard No. 110, "Tire Selection and Rims for Passenger Cars."
Consequence & remedy
Consequence: If the spare tire is inflated to the incorrect pressure provided on the placard, tire failure may occur while it is being driven on, increasing the risk of a crash.
Remedy: For the involved vehicles, overlay stickers to correct the tire placard will either be mailed to owners or provided to dealers for placement over the incorrect information on the placard. The recall is expected to begin in September 2014. Owners may contact Toyota customer service at 1-800-331-4331.
14V054000 · Electronic Stability Control (esc); Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
Feb 12, 2014
Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.
Consequence & remedy
Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.
Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.
Additional source detail variants (2)
Electronic Stability Control (esc)
Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.
Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.
Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.
Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.
Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.
Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.
13V494000 · Tires:temporary/emergency Spare Tire
Oct 17, 2013
Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2012-2013 Tacoma vehicles equipped with 18" Maverick Alloy Wheels. In the affected vehicles, the spare tire requires the use of a different style of lug nut to attach it to the vehicle than the other wheels use. These lug nuts were not provided with the vehicle.
Consequence & remedy
Consequence: If the spare tire/wheel is installed on the vehicle using the lug nuts from another wheel, damage to the wheel could result and may eventually lead to a loose wheel, increasing the risk of a crash.
Remedy: SET will notify owners, and dealers will: (a) Install a Warning Label on the spare tire/wheel, (b) supply a bag containing proper spare wheel lug nuts, and (c) place an Owner's Manual Addendum in the vehicle's glove box. The recall began on January 23, 2014. Owners may contact SET at 1-954-429-2000.
13V123000 · Equipment:other:labels
Apr 9, 2013
Southeast Toyota is recalling certain model year 2008 and 2010-2013 Toyota Tundra, 2010-2012 Rav4, 2012 Toyota Sequoia, 2010-2011 Toyota Corolla, 2010-2011 Toyota Camry and Camry Hybrid, 2010-2013 Toyota Highlander and Highlander Hybrid, 2010-2013 Toyota FJ Cruiser, 2011 Toyota Land Cruiser, 2010-2013 Toyota Venza, 2010-2011 Toyota 4Runner, 2010-2013 Toyota Tacoma, 2011-2012 Toyota Sienna, 2012 Toyota Prius, 2013 Scion FR-S, 2011 Scion XD, 2011 Scion XB, and 2012 Scion TC vehicles. These vehicles were sold with labels that were outside the allowable one percent of accuracy of actual weight added. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) Number 110, "Tire Selection and Rims."
Consequence & remedy
Consequence: An inaccurate label could lead to owners overloading their vehicles and tires. An overloaded vehicle can result in a tire failure which may result in a vehicle crash, personal injury, or property damage.
Remedy: Southeast Toyota will notify owners and provide a corrected label with instructions concerning its installation. A small group of the affected vehicles will need additonal remedies which are still being developed. The recall began on May 28, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
13V014000 · Air Bags:frontal:sensor/control MODULE-INACTIVE ; Seats
Jan 16, 2013
Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.
Consequence & remedy
Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.
Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
Additional source detail variants (2)
Seats
Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.
Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.
Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
Air Bags:frontal:sensor/control MODULE-INACTIVE
Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.
Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.
Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.
12V158000 · Equipment:other:labels
Apr 10, 2012
GULF STATES TOYOTA (GST) IS RECALLING CERTAIN MODEL YEAR 2012 TACOMA TRUCKS. THE TIRE AND LOADING INFORMATION PLACARD ON EACH VEHICLE CONTAINS INACCURATE SPARE TIRE SIZE AND COLD INFLATION PRESSURE INFORMATION. THUS, THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110,TIRE SELECTION AND RIMS.
Consequence & remedy
Consequence: AN INCORRECT PLACARD COULD LEAD TO IMPROPER SPARE TIRE USE OR REPLACEMENT WHICH COULD RESULT IN A TIRE FAILURE, INCREASING THE RISK OF A CRASH.
Remedy: GST WILL NOTIFY OWNERS, AND SEND EACH OWNER A CORRECTED PLACARD, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 5, 2012. OWNERS MAY CONTACT GULF STATES TOYOTA, INC. AT 1-713-744-3465.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA19001 · Electrical Overstress
Opened Apr 19, 2019 · Closed Sep 19, 2024
Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module
The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect. During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW. The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications. The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU. In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment. FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle. Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW. These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes. An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time. In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU. This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners. Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW. The risk associated with the ASIC is equally shared among all OEMS involved in the investigation. The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage. There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation. The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU. If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC. Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC. All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled. In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024. With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.