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2004 Toyota RAV4

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Toyota RAV4 do not stand out strongly from the model-year median of 258.5.

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When problems were reported

Mileage at the reported incident

91 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 47 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports4 fire reports11 injury reports

What owners actually said

154 reports
12,000 miles · Feb 15, 2006
Service Brakes, Hydraulic

DT*: THE CONTACT STATED THE OIL WAS COMPLETELY DEPLETED IN THE VEHICLE BEFORE IT REACHED 12000 MILES. ON A DRY ROAD, THE VEHICLE'S STOPPING DISTANCE WAS GREATLY EXTENDED, AND GREATER FORCE THAN USUAL HAD TO BE APPLIED TO STOP THE VEHICLE. IT WAS TAKEN TO THE DEALER WHO SUGGESTED CALLING NHTSA.

NHTSA ODI #10150354

Mileage unknown · Jan 29, 2006
Air BagsSeat BeltsCrashInjury

DURING A HEAD ON COLLISION INVOLVING THE PASSENGER FRONT ENDS OF BOTH VEHICLES TWO OF THREE SEATBELTS DID NOT ENGAGE, CAUSING TWO PASSENGERS TO COLLIDE WITH THE DASHBOARD AND THE REAR OF THE FRONT SEAT. AIR BAGS DID NOT DEPLOY AS WELL. THE RAV 4 WAS TRAVELING AT ABOUT 10-15 MPH, THE OTHER VECHICLE WAS TRAVELING AT ABOUT 40-45 MP…

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DURING A HEAD ON COLLISION INVOLVING THE PASSENGER FRONT ENDS OF BOTH VEHICLES TWO OF THREE SEATBELTS DID NOT ENGAGE, CAUSING TWO PASSENGERS TO COLLIDE WITH THE DASHBOARD AND THE REAR OF THE FRONT SEAT. AIR BAGS DID NOT DEPLOY AS WELL. THE RAV 4 WAS TRAVELING AT ABOUT 10-15 MPH, THE OTHER VECHICLE WAS TRAVELING AT ABOUT 40-45 MPH.*AK

NHTSA ODI #10148945

Mileage unknown · Oct 18, 2005
Visibility

DRIVING FOR ABOUT 30 MINUTES, THEN ALL OF A SUDDEN THE BACK WINDOW ON MY 2004 TOYOTA RAV4 SHATTERED TO PIECES. THERE WAS NO INDICATION THAT SOMETHING HIT THE WINDOW. IT SEEMS AS THOUGH THE WINDOW SHATTERED ON IT'S OWN. *JB WINDOW WAS REPLACED THE DAY AFTER THE EVENT TOOK PLACE.

NHTSA ODI #10140078

Mileage unknown · Oct 11, 2005
Engine And Engine Cooling

HAVE APPROXIMATELY 15900 MILES ON MY 2004 RAV4. ENGINE RUNNING QUIETLY UNTIL ONE DAY I WAKE UP AND THERE IS A RATTLING SOUND COMING FROM THE ENGINE. IT IS ESPECIALLY LOUD COMING FROM THE DASH ON THE PASSENGER SIDE. THE SOUND IS ALSO BAD WHEN I ACCELERATE BUT ALSO LOUD IDLING. TOYOTA SAYS IT IS NORMAL EVEN THOUGH EVERY OTHER NEW …

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HAVE APPROXIMATELY 15900 MILES ON MY 2004 RAV4. ENGINE RUNNING QUIETLY UNTIL ONE DAY I WAKE UP AND THERE IS A RATTLING SOUND COMING FROM THE ENGINE. IT IS ESPECIALLY LOUD COMING FROM THE DASH ON THE PASSENGER SIDE. THE SOUND IS ALSO BAD WHEN I ACCELERATE BUT ALSO LOUD IDLING. TOYOTA SAYS IT IS NORMAL EVEN THOUGH EVERY OTHER NEW CAR I HAVE OWNED NEVER SOUNDED LIKE THAT EVEN AFTER 100K ON THE ENGINE . *JB

NHTSA ODI #10139376

20,000 miles · Jun 21, 2005
Electrical System

WHEN MY CAR IGNITION KEY IS IN THE "ACCESSORY" POSITION THE FM CHANNELS OF MY RADIO ARE CLEAR. WHEN I PUT THE KEY IN THE "ON" POSITION THE FM CHANNELS CANNOT BE HEARD OVER THE STATIC.

NHTSA ODI #10126040

11,740 miles · Jun 7, 2005
Visibility

THE VEHICLE HAD A REAR DOOR WITH A WINDOW AND WHILE DRIVING ABOUT 35 MPH A POP WAS HEARD. THE WINDOW SHATTERED THEN STARTED BREAKING AWAY. IT WAS A MILD DAY. A POLICE OFFICER WAS NEARBY WHO INSPECTED THE VEHICLE, BUT DID NOT FIND ANY EVIDENCE OF A FOREIGN OBJECT, SUCH AS A BULLET OR ROCK, ETC. TOYOTA WAS CONTACTED AND WAS N…

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THE VEHICLE HAD A REAR DOOR WITH A WINDOW AND WHILE DRIVING ABOUT 35 MPH A POP WAS HEARD. THE WINDOW SHATTERED THEN STARTED BREAKING AWAY. IT WAS A MILD DAY. A POLICE OFFICER WAS NEARBY WHO INSPECTED THE VEHICLE, BUT DID NOT FIND ANY EVIDENCE OF A FOREIGN OBJECT, SUCH AS A BULLET OR ROCK, ETC. TOYOTA WAS CONTACTED AND WAS NOT AWARE OF ANY DEFECT WITH THE WINDOW. THE LOCAL DEALER SAID THAT NO INCIDENTS WERE REPORTED BY TOYOTA. *AK *SC *JB

NHTSA ODI #10119790

Mileage unknown · Apr 8, 2005
Unknown Or Other

CONSUMER WAS SHOCKED AS HE EXITED THE 2004 TOYOTA RAV4.*MR THE CONSUMER IS CONCERNED THAT THIS COULD CAUSE A FIRE IF IT OCCURS AT A GAS STATION. *NM

NHTSA ODI #10117656

Mileage unknown · Mar 16, 2005
Electrical SystemFire

MY 2004 TOYOTA RAV 4 CAUGHT FIRE IN MINUTES WHILE I WAS DRIVING TO WORK. IT WAS ONLY ONE YEAR OLD, I HAD OIL AND FILTER CHANGES DONE ON SCHEDULE BY TOYOTA AND THE VEHIVLE WAS IN EXCELLENT CONDITION. I SMELLED SOMETHING WHILE I WAS DRIVING AND WITHIN A COUPLE OF MINUTES MY CAR WAS FILLED WITH SMOKE AND WENT UP IN FLAMES.*AK

NHTSA ODI #10114166

23,080 miles · Sep 23, 2004
Vehicle Speed Control

THE ACCELERATOR BECAME STUCK WHILE THE CONSUMER WAS DRIVING. THE CONSUMER WENT OVER A CURB AND FLATTENED HER TIRE. THIS IS THE SECOND INCIDENT. *JB

NHTSA ODI #10094159

2,300 miles · Sep 15, 2004
Engine And Engine CoolingFuel System, Other

CHECK ENGINE LIGHT AND VEHICLE STABILITY CONTROL LIGHT CAME ON. STRONG SMELL OF SULPHUR FUMES FILLED THE CABIN SINCE FAILURE OF THE CATALYTIC CONVERTER AND CHARCOAL CANISTER. IT WAS DETERMINED AT THE DEALERSHIP THAT THE CHARCOAL CANISTER FAILED AND THE CATALYTIC CONVERTER NEEDED TO BE REPLACED. SO FAR HAS NOT BEEN REPLACED DU…

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CHECK ENGINE LIGHT AND VEHICLE STABILITY CONTROL LIGHT CAME ON. STRONG SMELL OF SULPHUR FUMES FILLED THE CABIN SINCE FAILURE OF THE CATALYTIC CONVERTER AND CHARCOAL CANISTER. IT WAS DETERMINED AT THE DEALERSHIP THAT THE CHARCOAL CANISTER FAILED AND THE CATALYTIC CONVERTER NEEDED TO BE REPLACED. SO FAR HAS NOT BEEN REPLACED DUE TO PARTS OUT OF STOCK AND IS SCHEDULED TO BE REPAIRED ON SEPT. 24, 2004 UNDER WARRANTY. THIS HAPPENED TO A BRAND NEW TOYOTA RAV 4 AT 2300 MILES.*AK

NHTSA ODI #10091085

Official recalls

2

19V741000 · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

Oct 17, 2019

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.

Additional source detail variants (2)

Air Bags:frontal:passenger Side:inflator Module

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.

Air Bags:frontal:driver Side:inflator Module

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.

15V284000 · Air Bags:frontal:driver Side:inflator Module

May 13, 2015

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2004-2005 Toyota RAV4 vehicles manufactured May 13, 2003, to October 25, 2005. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners of these vehicles are advised not to drive their vehicles until the recall remedy has been completed. Toyota will notify owners, and dealers will replace the driver's frontal air bag, free of charge. Owners were mailed an interim notice June 17, 2015. The recall began on August 21, 2015. Owners may contact Toyota customer service at 1-800-331-4331.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.

Go deeper into Toyota RAV4 problems