2022 Toyota Highlander

The contact's daughter owns a 2022 Toyota Highlander. The contact stated while driving approximately 65 MPH, the contact noticed an abnormal sound coming from the exterior of the vehicle. The driver pulled to a highway hot shop. Upon inspection, the contact noticed that the upper side of the lower front bumper cover had detached and the cover was hanging and dragging. The contact secured the cover with strings and was able to continue driving. The vehicle was taken to the dealer to be repaired under NHTSA Campaign Number: 23V720000 (Structure); however, the dealer refused to complete the recall repair due to collateral damage caused by the cover dragging. The vehicle was then taken to Toyota of Manhattan (679 11th Ave, New York, NY 10019), where the contact was denied assistance because the previous dealer had already opened a case. The vehicle was not repaired. The manufacturer was not contacted. The failure mileage was unknown.

The contact owns a 2022 TOYOTA Highlander. The contact stated that the front upper bumper assembly is separating from the headlight on the passenger side, creating a noticeable gap on the fender portion directly below the headlight. The contact referenced NHTSA campaign number: 23V720000 (STRUCTURE), however, the VIN was not included in the recall repair. The dealer was notified of the failure. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 32,827.

Motorized struts to lift and close the rear lift gate have failed. The struts do work to open the lift gate but they do not work to close it. Manually closing the lift gate is extremely difficult because of the electric motors inside of the struts. A known problem by Toyota as they have issued a TSB. Toyota’s solution is to replace the struts at a cost of $1200. My concern about this being a safety issue: Closing the lift gate after accessing the spare tire is extremely difficult. If my wife would inadvertently open the lift gate, which does work, after leaving the grocery store to put all of the groceries in the back, she would not have the strength to manually close it. Obviously, the vehicle cannot be driven with the open tail gate. This is not any different than if any of the doors could not be closed due to defective hinges. The premature failure of motorized struts is a fairly common problem with Highlanders. ToyotaNation, which is a Toyota sponsored forum for owners to communicate with other owners about issues/problems, contains numerous posts about the failure of motorized struts on the rear lift gate. Your attention to this matter is greatly appreciated. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The power back door struts were not completely operational for about 6 months or more from the date of repair on 2/26/26. Therefore, the back hatch would not close without manipulating it by starting the vehicle and using the inside button to close it. There was also a loud grinding/whining noise each time we opened and closed the hatch. The dealer said it's a common problem and maybe the struts were blown out because we had to open the rear hatch to get a mobility scooter in and out . Since we were concerned that eventually the hatch would be stuck in the upright position permanately, we relented and paid to have the Toyota dealer replace the struts. The dealer said it may become a recall because it's so common.

During very cold tempratures 25 F and below all windows fog up. Defroster is turned on but windows remain fogged. I can turn on rear defroster (electric grid) and clears back window. All windows fog so you cannot see out. With front defroster fan on high it will after a time (starting from the bottm) clear. Side windows on drivers and passenger side will some times clear. Not back passenger windows. Taken to dealer several times. Replaced thermostat. After more complaints dealer said there was no mechanical problem.

The contact owns a 2022 Toyota Highlander. The contact stated that while driving in inclement weather, water was leaking from the overhead console on the driver's side, where the sunglasses holder was located. Additionally, water stains were on the headliner above the driver’s side rear third row seats. The vehicle was taken to the dealer, where it was diagnosed with a fracture to the driver’s side roof rack attachment clip or a sealant interference. The vehicle was repaired with Part Number: 90467-08235. The manufacturer was notified of the failure. The approximate failure mileage was 56,000.