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2005 Saturn Relay

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

79 reports with mileage · 12 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports1 injury reports

What owners actually said

91 reports
54,000 miles · Dec 26, 2008
Structure

TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING 35 MPH, THE DOOR ALARM SOUNDS AND INDICATES THAT BOTH REAR PASSENGER DOORS ARE OPEN. THE CONTACT MUST PULL THE VEHICLE OVER AND CLOSE THE DOORS. THE MANUFACTURER STATED THAT THE VEHICLE DID NOT HAVE ANY RECALLS; THEREFORE, SHE WOULD NEED TO PAY FOR A DIAGNOSTIC. THE CONT…

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TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING 35 MPH, THE DOOR ALARM SOUNDS AND INDICATES THAT BOTH REAR PASSENGER DOORS ARE OPEN. THE CONTACT MUST PULL THE VEHICLE OVER AND CLOSE THE DOORS. THE MANUFACTURER STATED THAT THE VEHICLE DID NOT HAVE ANY RECALLS; THEREFORE, SHE WOULD NEED TO PAY FOR A DIAGNOSTIC. THE CONTACT WILL TAKE THE VEHICLE TO THE DEALER. THE FAILURE MILEAGE WAS 54,000 AND CURRENT MILEAGE WAS 55,442. UPDATED 02/02/09.*LJ UPDATED 02/03/09. *JB

NHTSA ODI #10252844

11,584 miles · Dec 10, 2008
Structure

WE PURCHASE THE VAN MARCH 2006 AS THE FIRST OWNERS. THE ORIGINAL PROBLEM STARTED IN JUNE OF 2007 WHEN THE PASSENGER SIDE POWER SLIDING DOOR WOULD OPEN BACK UP WHEN CLOSING. WE TOOK THE VAN TO THE DEALER AND THEY REPLACED THE DOOR JAM SWITCH. THE MILEAGE AT THE TIME WAS 11,584. FROM THAT TIME TO NOW DEC 2008, WITH 31,000 MILES, T…

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WE PURCHASE THE VAN MARCH 2006 AS THE FIRST OWNERS. THE ORIGINAL PROBLEM STARTED IN JUNE OF 2007 WHEN THE PASSENGER SIDE POWER SLIDING DOOR WOULD OPEN BACK UP WHEN CLOSING. WE TOOK THE VAN TO THE DEALER AND THEY REPLACED THE DOOR JAM SWITCH. THE MILEAGE AT THE TIME WAS 11,584. FROM THAT TIME TO NOW DEC 2008, WITH 31,000 MILES, THE PROBLEM HAS CONTINUED AND ADDING IN THE DRIVER SIDE POWER SLIDING DOOR. THE PROBLEMS RANGED FROM DOORS CLOSING AND GETTING AN ALARM INDICATING THAT THE DOOR(S) WERE OPEN TO HAVING TO PLACE THE DOORS IN MANUAL IN ORDER TO CLOSE THEM AND STILL GETTING THE ALARM AS IF THE DOORS WERE OPEN. AFTER 15 VISITS TO THE DEALER AND ALL INTERNAL AND EXTERNAL PARTS REPLACED, THE PROBLEMS STILL COME BACK. THERE WERE TWO INSTANCES THAT WE FOUND, AFTER THE DOORS WERE REPAIRED, THEY WOULD NOT LOCK. THIS WAS FOUND BY ONE OF OUR CHILDREN OPENING THE DOOR BEFORE IT WAS UNLOCKED AND THE SECURITY SYSTEM SOUNDED. AFTER THE SECOND TIME, THE DEALER INFORMED US THAT IT WOULD NOT LOCK BECAUSE OF THE DOOR COMING OUT OF ALIGNMENT NOT ALLOWING IT TO ENGAGE. THIS MAKES ME WONDER IF THIS HAS HAPPENED BEFORE AND WE WERE NOT AWARE. ALSO THE FACT THAT IF IT DOES NOT LOCK, THEN IT COULD OPEN WHILE THE VEHICLE IS IN MOTION. I HAVE BEEN IN CONTACT WITH SATURN CUSTOMER SERVICE NUMEROUS TIMES WITH OUR CONCERNS TO NO RESOLVE OF THE PROBLEMS. ALL THEY COULD DO IS OFFER MINIMAL COVERAGE THAT DOES NOT CORRECT THE PROBLEMS WITH THE DOORS AND I HAVE NO PEACE OF MIND WHILE TRAVELING IN THE VAN WITH MY FAMILY. I HAVE READ OF NUMEROUS OTHER 2005 SATURN RELAY OWNERS WITH THE SAME PROBLEMS AS WE HAVE. I AM AFRAID THAT IT WILL TAKE A SERIOUS INJURY OR DEATH BEFORE GENERAL MOTORS TAKES THIS PROBLEM SERIOUSLY. THEY OBVIOUSLY KNOW THERE IS A DEFECT/DESIGN PROBLEM DUE TO THE FACT THAT EVEN THE DEALER ACKNOWLEDGES CONTINUOUS REPAIRS TO THIS MODEL OF GM VAN AND A DESIGN CHANGE IN THE 2008 MODELS OF GM VANS WITH POWER SLIDING DOORS. *TR

NHTSA ODI #10251421

42,000 miles · Nov 11, 2008
Electronic Stability Control (esc)Service Brakes, Hydraulic

ON SUNDAY, NOVEMBER 9, 2008 I WAS BACKING UP IN MY DRIVEWAY WHEN THE TRACTION CONTROL ENGAGED BRIEFLY, STOPPED AND THE SERVICE LIGHT FOR BOTH THE TC AND THE ABS REMAINED ON. I HAVE NOT BEEN ABLE TO GET RID OF THE SERVICE LIGHTS. ON MONDAY I BROUGHT THE VAN INTO THE LOCAL GARAGE. IN JUNE 2008, I HAD THE SAME PROBLEM BUT THE S…

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ON SUNDAY, NOVEMBER 9, 2008 I WAS BACKING UP IN MY DRIVEWAY WHEN THE TRACTION CONTROL ENGAGED BRIEFLY, STOPPED AND THE SERVICE LIGHT FOR BOTH THE TC AND THE ABS REMAINED ON. I HAVE NOT BEEN ABLE TO GET RID OF THE SERVICE LIGHTS. ON MONDAY I BROUGHT THE VAN INTO THE LOCAL GARAGE. IN JUNE 2008, I HAD THE SAME PROBLEM BUT THE SERVICE LIGHTS TURNED OFF. THE SAME GARAGE PUT IN NEW BALL BEARINGS INCLUDING THE ONE THAT HAS THE SENSOR IN IT FOR THE TC AND ABS. I HAVE READ THE EBCM MODULE OR THE SENSOR ON THE BALL BEARING COULD BE THE PROBLEM. *TR

NHTSA ODI #10248524

63,000 miles · Oct 6, 2008
Latches/locks/linkages

POWER DOOR ON 2005 SATURN RELAY IS NOT SHUTTING COMPLETELY AND IT HAS ALSO STARTED TO OPEN WHILE DRIVING. IT HAS NOT OPENED COMPLETELY WHILE DRIVING, BUT IT SEPARATES ENOUGH THAT THE LOCKING SYSTEM ON THE CAR STARTS TO LOCK AND UNLOCK ALL THE DOORS REPEATEDLY. THE INTERIOR MANUAL HANDLE TO CONTROL THE DOOR NO LONGER WORKS, BUT…

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POWER DOOR ON 2005 SATURN RELAY IS NOT SHUTTING COMPLETELY AND IT HAS ALSO STARTED TO OPEN WHILE DRIVING. IT HAS NOT OPENED COMPLETELY WHILE DRIVING, BUT IT SEPARATES ENOUGH THAT THE LOCKING SYSTEM ON THE CAR STARTS TO LOCK AND UNLOCK ALL THE DOORS REPEATEDLY. THE INTERIOR MANUAL HANDLE TO CONTROL THE DOOR NO LONGER WORKS, BUT IT DOES WORK BY USING THE INTERIOR BUTTON. THE EXTERIOR HANDLE DOES NOT WORK 100% OF THE TIME AND SOMETIMES THE DOOR DOES NOT FULLY OPEN AND HAS TO BE MANUALLY PUSHED OPEN THE REST OF THE WAY, OR SHUT AND THEN REOPENED SO THAT THE MOTOR WILL REENGAGE. *TR

NHTSA ODI #10244585

41,256 miles · Oct 2, 2008
Service Brakes, Hydraulic

2005 SATURN RELAY. WHEEL SPEED SENSOR JUMPER WIRING REQUIRED REPLACEMENT (INDICATED BY WARNING LIGHT). ISSUE IS THE ANTI-LOCK BRAKES WILL NOT FUNCTION BASED ON MALFUNCTIONING SENSOR. GM WAS AWARE OF THE ISSUE, AND HAD A PROCEDURE IN PLACE FOR DEALER TO IMPLEMENT. THIS SHOULD BE A RECALL ISSUE, AS THE REMEDY REQUIRES A DIFFER…

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2005 SATURN RELAY. WHEEL SPEED SENSOR JUMPER WIRING REQUIRED REPLACEMENT (INDICATED BY WARNING LIGHT). ISSUE IS THE ANTI-LOCK BRAKES WILL NOT FUNCTION BASED ON MALFUNCTIONING SENSOR. GM WAS AWARE OF THE ISSUE, AND HAD A PROCEDURE IN PLACE FOR DEALER TO IMPLEMENT. THIS SHOULD BE A RECALL ISSUE, AS THE REMEDY REQUIRES A DIFFERENT WIRING PROCESS THAN ORIGINALLY ENGINEERED. DRIVERS ARE AT RISK WITHOUT ANTI-LOCK BRAKES. *TR UPDATED 12/10/08

NHTSA ODI #10244255

23,000 miles · Aug 7, 2008
Latches/locks/linkagesService Brakes, Hydraulic

TL*THE CONTACT OWNS A 2005 SATURN RELAY. THE CONTACT STATED THAT THE PASSENGER SIDE ELECTRIC DOOR DOES NOT LATCH PROPERLY. AS A RESULT, THE DOOR OPENS WHILE THE VEHICLE IS MOVING. HE TOOK THE VEHICLE TO THE DEALER AND THEY RE-ADJUSTED THE DOOR STRIKER. IMMEDIATELY AFTER THE REPAIR, THE FAILURE RECURRED. SECONDLY, HE NOTICED…

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TL*THE CONTACT OWNS A 2005 SATURN RELAY. THE CONTACT STATED THAT THE PASSENGER SIDE ELECTRIC DOOR DOES NOT LATCH PROPERLY. AS A RESULT, THE DOOR OPENS WHILE THE VEHICLE IS MOVING. HE TOOK THE VEHICLE TO THE DEALER AND THEY RE-ADJUSTED THE DOOR STRIKER. IMMEDIATELY AFTER THE REPAIR, THE FAILURE RECURRED. SECONDLY, HE NOTICED EXCESSIVE VIBRATION WHEN DEPRESSING THE BRAKE PEDAL. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY MACHINED HIS BRAKING SYSTEM. AFTER THE REPAIR, THE FAILURE RECURRED. THE CONTACT TOOK THE VEHICLE TO ANOTHER DEALER AND THEY REPLACED THE BRAKE ROTORS AND PADS. THE CONTACT CALLED THE MANUFACTURER AND THEY REFERRED HIM BACK TO THE DEALER. AS OF AUGUST 7, 2008, THE DEALER HAS NOT SUCCESSFULLY REMEDIED THE FAILURE. THE FAILURE MILEAGE WAS 23,000 AND CURRENT MILEAGE WAS 48,900.

NHTSA ODI #10237385

Mileage unknown · Mar 11, 2008
Tires

I HAVE A REPORT FROM NHTSA ID 05V552000 ABOUT WRONG TIRE PRESSURE ON DOOR TAG (35 LBS) AND TIRE PRESSURE SHOULD BE 44 LBS. I HAVE A 2005 SATURN WITH THE SAME PROBLEM. I HAVE DRIVEN THE VEHICLE FOR TWO YEARS BEFORE IT WAS POINTED OUT BY A FRIEND. I HAVE TALKED TO A SATURN DEALER AND THEY SAY THERE IS NOTHING THEY CAN DO ABOUT …

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I HAVE A REPORT FROM NHTSA ID 05V552000 ABOUT WRONG TIRE PRESSURE ON DOOR TAG (35 LBS) AND TIRE PRESSURE SHOULD BE 44 LBS. I HAVE A 2005 SATURN WITH THE SAME PROBLEM. I HAVE DRIVEN THE VEHICLE FOR TWO YEARS BEFORE IT WAS POINTED OUT BY A FRIEND. I HAVE TALKED TO A SATURN DEALER AND THEY SAY THERE IS NOTHING THEY CAN DO ABOUT IT . ALL I WANT IS THE RIGHT STICKER FOR THE DOOR. *TR

NHTSA ODI #10220807

17,700 miles · Jan 31, 2008
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING 5-20 MPH, THE BRAKE PEDAL EXTENDED TO THE FLOORBOARD WHEN DEPRESSED. IN ADDITION, THE PEDAL SHUTTERED. AS A RESULT, THERE WAS A LOSS OF STEERING. THE DEALER STATED THAT DEBRIS IN THE PLUGS CAUSED THE FAILURE. THEY CLEANED THE PLUGS; HOWEVER, THE FAILURE CONTINUED TO OCC…

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TL*THE CONTACT OWNS A 2005 SATURN RELAY. WHILE DRIVING 5-20 MPH, THE BRAKE PEDAL EXTENDED TO THE FLOORBOARD WHEN DEPRESSED. IN ADDITION, THE PEDAL SHUTTERED. AS A RESULT, THERE WAS A LOSS OF STEERING. THE DEALER STATED THAT DEBRIS IN THE PLUGS CAUSED THE FAILURE. THEY CLEANED THE PLUGS; HOWEVER, THE FAILURE CONTINUED TO OCCUR. AS OF JANUARY 30, 2008, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE FAILURE MILEAGE WAS 17,700 AND CURRENT MILEAGE WAS 34,880.

NHTSA ODI #10216644

32,000 miles · Jan 7, 2008
Structure

RIGHT SIDE AUTOMATIC SLIDING DOOR WILL NOT STAY SHUT. THE DOOR HAS NEVER OPENED DURING DRIVING, BUT WE HAD TO SHUT THE DOOR PROBABLY 6 TIMES BEFORE IT WOULD FINALLY STAY CLOSE. THIS HAS HAPPENED AT LEAST 3 OR 4 TIMES. *TR

NHTSA ODI #10214122

Mileage unknown · Dec 20, 2007
Power TrainService Brakes, HydraulicSuspension

PURCHASED S 2005 SATURN RELAY IN APRIL 06. SINCE DAY ONE THINGS HAVE BEEN WRONG, BRAKE ROTORS WARPED, AXEL BROKEN, INTERIOR PARTS NEEDING REPLACEMENT AND NOW IT IS IN THE SHOP FOR WEEKS FOR TRANSMISSION PROBLEMS. I HAVE A FILE OPEN WITH SATURN AND THEY ARE NOT HELPFUL. I HAVE 6 KIDS 5 OF WHICH DRIVE IN THE CAR QUITE A BIT AND …

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PURCHASED S 2005 SATURN RELAY IN APRIL 06. SINCE DAY ONE THINGS HAVE BEEN WRONG, BRAKE ROTORS WARPED, AXEL BROKEN, INTERIOR PARTS NEEDING REPLACEMENT AND NOW IT IS IN THE SHOP FOR WEEKS FOR TRANSMISSION PROBLEMS. I HAVE A FILE OPEN WITH SATURN AND THEY ARE NOT HELPFUL. I HAVE 6 KIDS 5 OF WHICH DRIVE IN THE CAR QUITE A BIT AND I FEEL THE CAR IS UNSAFE. THE DEALER ADMITTED TO NOT KNOWING WHAT TO DO WITH THE VEHICLES TRANSMISSION. I HAVE NO IDEA WHAT'S BEING DONE TO MY VEHICLE THEY SAID THEY WILL NOTIFY ME WHEN THEY MAKE PROGRESS. *TR

NHTSA ODI #10212428

Official recalls

2

05V287000 · Parking Brake

Jun 20, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' TO MEET THE STANDARD, THE VEHICLE MUST NOT MOVE FOR FIVE MINUTES WHEN STOPPED ON A STEEP HILL WITH THE PARKING BRAKE APPLIED AND THE VEHICLE IN NEUTRAL (N). SOME OF THESE VEHICLES FAILED THIS TEST.

Consequence & remedy

Consequence: WHEN THE PARKING BRAKE IS RELEASED, THE DRIVER MAY NOTICE UNINTENDED BRAKING WHEN ACCELERATING, DECELERATING, OR COASTING, AND A NOISE COMING FROM THE REAR OF THE VEHICLE. UNINTENDED VEHICLE MOVEMENT COULD OCCUR INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT FOR PARKING BRAKE LEVER SLIPPAGE AT EACH REAR BRAKE CALIPER AND REPLACE THE CALIPER IF LEVER SLIPPAGE IS IDENTIFIED. THE RECALL BEGAN ON NOVEMBER 14, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR SATURN AT 1-800-972-8876.

05V061000 · Seats:mid/rear Assembly

Feb 18, 2005

ON CERTAIN MINIVANS, THE OUTBOARD RELEASE HANDLE ON THE IMPACT-SIDE SECOND-ROW BUCKET SEAT MAY BE ACTUATED AND THE REAR LATCHES MAY UNLATCH EARLY IN A SIDE IMPACT CRASH. THIS WAS DISCOVERED IN A SIDE IMPACT TEST RUN BY GM, UNDER CONDITIONS SIMILAR TO NHTSA'S NEW CAR ASSESSMENT PROGRAM (NCAP) SIDE IMPACT TEST.

Consequence & remedy

Consequence: IF THE REAR LATCHES OF THE SEAT RELEASE EARLY IN A SEVERE SIDE IMPACT, THE FRONT OUTBOARD LATCH MAY DISENGAGE AND INCREASE THE POTENTIAL FOR INJURY TO THE OCCUPANT OF THE SEAT.

Remedy: DEALERS WILL REMOVE THE SEAT LATCH RELEASE HANDLE AND INSTALL A BLACK PLASTIC CAP OVER THE EXPOSED METAL STUD TO ELIMINATE THE SIDE IMPACT SAFETY CONCERN FREE OF CHARGE. THE RECALL BEGAN ON APRIL 5, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876, CHEVROLET AT 1-800-630-2438, AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA07019 · Power Sliding Door

Opened Dec 11, 2007 · Closed Feb 23, 2009

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

Structure:body:door:hinge And Attachments

ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED TO VARIOUS PROBLEMS ASSOCIATED WITH DOORS NOT PROPERLY OPENING OR CLOSING AND NOT SPECIFICALLY TO DOORS OPENING WHILE DRIVING.THE CONDITION OF THE PSD REVERSING DIRECTION DURING THE CLOSING SEQUENCE IS CONSISTENT WITH AN OBSTRUCTION OF THE DOOR, OR WITH IMPROPER ALIGNMENT OF THE DOOR, AND THIS IS ADDRESSED IN GM TECHNICAL SERVICE BULLETIN # 07-08-64-007 AND BULLETINS # 07-08-64-007A THROUGH D.ODI'S EVALUATION OF THE PSD SYSTEM NOTES NUMEROUS SAFEGUARDS TO PRECLUDE BOTH UNINTENTIONAL AND INTENTIONAL POWER OPENING OF THE PSD WHILE THE VEHICLE IS IN MOTION.A SAFETY-DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.[SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.]

PE07044 · Power Sliding Door Opening

Opened Aug 16, 2007 · Closed Dec 11, 2007

Status: closed (inferred from source dates) · Latches/locks/linkages:doors:latch; Structure:body:door ; Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Additional source detail variants (3)

Latches/locks/linkages:doors:latch

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

Structure:body:door:hinge And Attachments

ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE BEEN CLOSED AND LATCHED BEFORE DRIVING AWAY CAUSING THE DOOR TO REVERSE (OPEN) AT LOW VEHICLE SPEEDS.HOWEVER, OTHER REPORTS INDICATE THAT THE DOOR WAS INITIALLY SHUT THEN OPENED AFTER DRIVING FOR SEVERAL MINUTES AND/OR MILES AT VEHICLE SPEEDS BETWEEN 20 AND 70 MPH.ODI HAS UPGRADED THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA07-019) TO FURTHER ASSESS THIS ISSUE.

PE05063 · Electrical Harness Damage

Opened Nov 29, 2005 · Closed Mar 6, 2006

Status: closed (inferred from source dates) · Electrical System; Electrical System:wiring:front Underhood; Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (3)

Electrical System

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:front Underhood

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Electrical System:wiring:fuses And Circuit Breakers

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON NOVEMBER 29, 2005, BASED ON ONE CONSUMER REPORT TO ODI AND A TECHNICAL SERVICE BULLETIN ISSUED BY GENERAL MOTORS.THE BULLETIN, NO. 1613174, ISSUED ON FEBRUARY 21, 2005, STATES IN PART, SOME CUSTOMERS MAY REPORT A STALL AND/OR NO CRANK, NO START CONDITION AFTER THE WIPERS ARE USED.ANALYSIS OF THE AVAILABLE DATA INDICATES THAT THE PROBLEM EXPERIENCE OCCURS EARLY IN THE LIFE OF THE VEHICLE.APPROXIMATELY 80% OF ALL FAILURES OCCURRED WITHIN THE FIRST 3,000 MILES.ADDITIONALLY, 88% OF THE COMPLAINT VEHICLES WERE BUILT IN THE FIRST HALF OF PRODUCTION.CHANGES TO THE PRODUCTION PROCESS, THE ISSUANCE OF THE SERVICE BULLETIN, AND COMPONENT MODIFICATIONS, APPEAR TO HAVE RESOLVED THIS ISSUE. A SAFETY RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.